Sliding linkage device for spraying core cleaning
By designing an automated sliding linkage device, combined with ultrasonic cleaning and intelligent identification modules, the cleaning and inspection of the spray core are automated, solving the problems of time-consuming and labor-intensive manual operation and reliance on experience in existing technologies, thus improving cleaning efficiency and quality.
Patent Information
- Application Number
- CN202423006894.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing ultrasonic cleaning equipment requires manual removal and inspection of the spray core after cleaning, which is time-consuming, labor-intensive, inefficient, and relies on the operator's experience, posing a risk of damage and introduction of contaminants.
Design a sliding linkage device that includes an ultrasonic cleaning module, an intelligent identification module, and an automated sliding device. The device achieves automated cleaning and detection of the spray core through an electric guide rail and a flip-fixing component. The intelligent identification module monitors the cleaning effect in real time and controls the repeated cleaning process.
It has achieved automation and intelligence in core cleaning, improving cleaning efficiency, reducing the risk of human damage and the introduction of contaminants, and ensuring cleaning quality.
Smart Images

Figure CN223946366U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of spinneret cleaning, in particular to a sliding linkage device for cleaning a spinneret. BACKGROUND
[0002] As a core component of the spinning process on the chemical fiber production line in the textile industry, the performance and state of the spinneret are directly related to the quality and production efficiency of the final product. In the spinning process, the molten polymer is extruded through the micro-holes on the spinneret to form continuous fiber filaments. However, over time, these micro-holes are easily clogged or deformed by polymer residues, impurities, and solid deposits formed during the cooling process, affecting the uniformity and strength of the fibers. Therefore, regular cleaning and maintenance of the spinneret is particularly important to restore its original precision structure and ensure the continuity and stability of the spinning process to achieve the desired spinning effect.
[0003] The spinneret part needs to be removed during the spinneret cleaning process and is treated with cleaning liquid combined with ultrasonic cleaning technology. Ultrasonic cleaning can effectively remove and disperse stubborn stains and deposits attached to the surface of the spinneret through the micro-bubble burst effect of high-frequency vibration, while avoiding physical damage to the spinneret.
[0004] Most of the ultrasonic cleaning equipment on the market currently only provides basic cleaning functions. After cleaning is completed, the spinneret needs to be manually salvaged by hand, and the cleaning effect needs to be checked one by one under a magnifying glass. This process not only consumes time and effort and is inefficient, but also highly depends on the experience and judgment of the operator, increasing the risk of component damage due to human negligence or improper operation. In addition, frequent manual operation may introduce new contaminants, affecting the cleaning quality. CONTENT OF THE INVENTION
[0005] The present application provides a sliding linkage device for cleaning a spinneret to solve the problem that existing ultrasonic cleaning equipment requires manual salvage of the spinneret after cleaning is completed, and the cleaning effect needs to be checked one by one under a magnifying glass. The device is characterized by including a cleaning equipment main body, an ultrasonic cleaning module, an intelligent identification module, and an automated sliding device.
[0006] The cleaning equipment main body includes a cleaning equipment tank and a cleaning platform, and the cleaning platform is fixed in the cleaning equipment tank.
[0007] The ultrasonic cleaning module and the intelligent identification module are respectively fixed on both sides of the cleaning platform.
[0008] The automated sliding device is fixed on the inner wall of the cleaning equipment tank, is higher than the ultrasonic cleaning module and the intelligent identification module, and is parallel to the cleaning platform.
[0009] The automatic sliding device comprises an electric guide rail and a turnover fixing assembly, the electric guide rail is rectangular, the turnover fixing assembly is arranged on the electric guide rail and is in sliding connection with the electric guide rail, and the turnover fixing assembly is used for fixing a spray core;
[0010] One end of the electric guide rail is close to the ultrasonic cleaning module, and the other end is close to the intelligent identification module.
[0011] The ultrasonic cleaning module is used for cleaning the spray core, and the intelligent identification module is used for checking whether the spray core is dirty.
[0012] In a feasible implementation, the intelligent identification module is electrically connected with the electric guide rail.
[0013] The intelligent identification module is configured to detect whether the spray core is dirty, and send a repeated cleaning signal to the electric guide rail if the spray core is dirty.
[0014] The electric guide rail is configured to receive the repeated cleaning signal and move the turnover fixing assembly to one end of the ultrasonic cleaning module for cleaning.
[0015] In a feasible implementation, the ultrasonic cleaning module comprises an ultrasonic cleaning tank and an ultrasonic sound emitting device, and the intelligent identification module is provided with a visual identification system and a display.
[0016] In a feasible implementation, the electric guide rail comprises two guide rail bases and two guide pieces, and the two guide pieces are arranged on the two guide rail bases and are in sliding connection with the guide rail bases.
[0017] The two guide rail bases are arranged side by side, and the two ends of the two guide rail bases are fixedly connected through a connecting rod.
[0018] The two guide rail bases are arranged side by side, and the two ends of the two guide rail bases are fixedly connected through a connecting rod.
[0019] The two guide rail bases are arranged side by side, and the two ends of the two guide rail bases are fixedly connected through a connecting rod.
[0020] In a feasible implementation, the turnover fixing assembly comprises two sliding blocks and an electric shaft.
[0021] The two sliding blocks are respectively fixed on the two guide pieces and are in sliding connection with the guide pieces, and the two ends of the electric shaft are respectively fixed on the two sliding blocks on the side close to the ultrasonic cleaning module.
[0022] The two sliding blocks are further provided with a base, the base is provided with a plate slot, the plate slot is provided with a limiting hole plate, and the limiting hole plate is in sliding connection with the plate slot.
[0023] In an implementation, the base has two plate slots, and the limiting hole plate has two.
[0024] In an implementation, the turnover fixing assembly further comprises a detachable part, which is arranged at the end of the sliding block away from the motor shaft and is connected with the limiting hole plate.
[0025] The turnover fixing assembly further comprises a contact sensor, which comprises a first part and a second part. The first part is fixed on the detachable part, and the second part is fixed on the motor guide rail. When the turnover fixing assembly is parallel to the cleaning platform, the first part contacts the second part.
[0026] The contact sensor is configured to send a contact signal when the first part contacts the second part, and the contact signal is used to control the motor shaft to stop rotating.
[0027] In an implementation, the inner wall of the cleaning device platform is further fixed with a photoelectric sensor, which is arranged on the side close to the ultrasonic cleaning module.
[0028] The photoelectric sensor is configured to send a blocking signal when it is blocked by the turnover fixing assembly, and the blocking signal is used to control the motor shaft to stop rotating.
[0029] In an implementation, the inner wall of the cleaning device tank is further fixed with a photoelectric sensor, which is arranged on the side close to the ultrasonic cleaning module.
[0030] In an implementation, the two ends of the two motor guide rails are provided with limiting blocks, which are fixed on the opposite sides of the length direction of the motor guide rail.
[0031] The positions of the limiting blocks on the motor guide rail are opposite to the ultrasonic cleaning module and the intelligent identification module, respectively.
[0032] In an implementation, the automatic sliding device further comprises a support, one end of which is fixed on the inner wall of the cleaning device tank, and the other end is fixedly connected with the motor guide rail.
[0033] The application provides a sliding linkage device for cleaning a spray core, comprising an ultrasonic module and an intelligent identification module, above the ultrasonic module, an automatic sliding device can drive the spray core to fall into a cleaning tank perpendicularly to a table top, so that the spray core is soaked in the cleaning tank to complete a cleaning process. After the cleaning is completed, the automatic sliding device can drive the spray core to move in a plane to the intelligent identification module. The intelligent identification module visually identifies the condition of the spray core, and feeds back whether to start the cleaning process again according to the result of the electrical signal. The utility model has the advantages that the ultrasonic module and the intelligent identification module are effectively linked, the dirt condition of the spray core hole is judged, and the corresponding cleaning process is started, so that the cleaning efficiency is improved, and the damage of the precision parts caused by human is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0034] The drawings incorporated into the specification and constituting a part of the specification show embodiments consistent with the present application and, together with the specification, serve to explain the principles of the embodiments of the present application. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained according to the drawings without creative labor for those skilled in the art.
[0035] Fig. 1 is a structural schematic view of the sliding linkage device for cleaning a spray core according to an exemplary embodiment of the present application;
[0036] Fig. 2 is a structural schematic view of the automatic sliding device according to an exemplary embodiment of the present application;
[0037] Fig. 3 is a structural schematic view of the electric guide rail and the turnover fixing assembly according to an exemplary embodiment of the present application;
[0038] Fig. 4 is a structural schematic view of the turnover fixing assembly according to an exemplary embodiment of the present application.
[0039] BRIEF DESCRIPTION OF DRAWINGS
[0040] 100 - cleaning equipment main body; 200 - ultrasonic cleaning module; 300 - intelligent identification module; 400 - automatic sliding device;
[0041] 110 - cleaning equipment tank; 120 - cleaning platform; 410 - electric guide rail; 420 - turnover fixing assembly; 430 - contact sensor; 440 - photoelectric sensor; 450 - support;
[0042] 411 - guide base; 412 - clamping groove; 413 - guide; 414 - connecting rod; 415 - limiting block; 421 - sliding block; 422 - electric shaft; 423 - base; 424 - plate groove; 425 - limiting hole plate; 426 - detachable part. DETAILED DESCRIPTION
[0043] Example implementations will now be described more fully with reference to the accompanying drawings. Example implementations may, however, be implemented in many different forms and should not be construed as limited to the implementations set forth herein; rather, these implementations are provided so that this disclosure will be thorough and complete, and will fully convey the inventive aspects to those skilled in the art. The described features, structures, or characteristics can be combined in one or more implementations. In the following description, numerous specific details are provided to give a thorough understanding of implementations of the claimed subject matter.
[0044] Spinneret is the core component of textile chemical fiber production line, and its performance directly affects product quality and production efficiency. In the spinning process, the molten polymer forms fiber through the spinneret micro-holes, but the micro-holes are easy to be blocked or deformed, and need to be cleaned regularly. When cleaning, the nozzle part needs to be removed, and the cleaning liquid is combined with ultrasonic technology to process, and the tiny bubbles generated by high-frequency vibration are used to strip the stains to avoid physical damage. However, the existing ultrasonic cleaning equipment has basic functions, and after cleaning, the nozzle needs to be salvaged manually and checked, which is time-consuming and laborious, and the efficiency is low, and it depends on the experience of the operator, and there is a risk of damage. Frequent manual operation may also introduce new contaminants, affecting the cleaning quality.
[0045] To solve the above problems, the embodiment of the application provides a sliding linkage device for nozzle cleaning, referring to Figs. 1 to 4 As shown in the figure, it comprises a cleaning equipment body 100, an ultrasonic cleaning module 200, an intelligent identification module 300 and an automatic sliding device 400; wherein the cleaning equipment body 100 comprises a cleaning equipment tank 110 and a cleaning platform 120, the cleaning platform 120 is fixed in the cleaning equipment tank 110; the ultrasonic cleaning module 200 and the intelligent identification module 300 are respectively fixed on both sides of the cleaning platform 120.
[0046] The cleaning equipment body 100 is mainly composed of a cleaning equipment tank 110 and a cleaning platform 120. The cleaning equipment tank 110 is a container with good sealing performance, which is filled with an appropriate amount of cleaning liquid to provide a soaking and cleaning environment for the nozzle. The cleaning platform 120 is fixed at the central position of the cleaning equipment tank 110, and its surface is flat and corrosion-resistant, providing a stable installation foundation for the ultrasonic cleaning module 200 and the intelligent identification module 300.
[0047] The ultrasonic cleaning module 200 generates high-frequency vibration waves through an ultrasonic generator installed on one side of the cleaning platform 120. These vibration waves are transmitted into the cleaning liquid, forming countless tiny bubbles that rapidly burst, generating strong impact forces that effectively remove dirt and impurities from the surface of the spray core. Ultrasonic cleaning is highly efficient, has no dead angles, and does not damage the surface of the workpiece, making it particularly suitable for cleaning precision parts.
[0048] The intelligent recognition module 300 is located on the other side of the cleaning platform 120, integrating advanced image recognition technology and sensors. It can perform high-precision scanning and analysis of the spray core before and after cleaning without touching the spray core. The intelligent recognition module 300 can automatically identify the degree of dirt on the surface of the spray core, the type of stains, and even minor defects, providing data support for subsequent cleaning operations and serving as the final inspection link for cleaning quality, ensuring that each spray core meets the cleaning standards.
[0049] The automated sliding device 400 is fixed to the inner wall of the cleaning equipment tank 110, positioned higher than the ultrasonic cleaning module 200 and the intelligent recognition module 300, and parallel to the cleaning platform 120. The automated sliding device 400 includes an electric guide rail 410 and a flip fixing assembly 420. The electric guide rail 410 is rectangular, and the flip fixing assembly 420 is arranged on the electric guide rail 410 and is in sliding connection with the electric guide rail 410. The flip fixing assembly 420 is used to fix the spray core. One end of the electric guide rail 410 is close to the ultrasonic cleaning module 200, and the other end is close to the intelligent recognition module 300. The ultrasonic cleaning module 200 is used to clean the spray core, and the intelligent recognition module 300 is used to check whether the spray core has dirt.
[0050] The automated sliding device 400 is fixed to the upper inner wall of the cleaning equipment tank 110 and is designed with an electric guide rail 410 and a flip fixing assembly 420. The electric guide rail 410 is in a rectangular layout, ensuring that the flip fixing assembly 420 can move smoothly and accurately in the horizontal direction. The flip fixing assembly 420 is responsible for clamping the spray core and moving flexibly between the ultrasonic cleaning module 200 and the intelligent recognition module 300 according to cleaning and detection needs. In addition, the flip fixing assembly 420 can also adapt to spray cores of different sizes and shapes, ensuring the accuracy of cleaning and recognition.
[0051] The sliding linkage device for cleaning the spray core provided by the embodiment of the application realizes the full-automatic process from cleaning to detection of the spray core through the cooperative work of the electric guide rail 410 and the turnover fixing assembly 420, and significantly improves the production efficiency. The ultrasonic cleaning module 200 guarantees the thoroughness of cleaning, and the intelligent identification module 300 ensures the controllability of the cleaning quality, and the combination of the two effectively improves the cleaning precision and product quality. Through the design of the turnover fixing assembly 420, the device can process spray cores of various specifications and types, and the universality and flexibility of the system are enhanced. Compared with the traditional manual cleaning method, the device reduces resource waste and improves cleaning efficiency through accurate control of the cleaning time and the use of cleaning liquid.
[0052] In some embodiments of the application, the intelligent identification module 300 is electrically connected with the electric guide rail 410; the intelligent identification module 300 is configured to detect whether the spray core is dirty, and send a repeated cleaning signal to the electric guide rail 410 if the spray core is dirty; and the electric guide rail 410 is configured to receive the repeated cleaning signal and move the turnover fixing assembly 420 to one end of the ultrasonic cleaning module 200 for cleaning.
[0053] The intelligent identification module 300 can integrate high-performance image processing algorithms and sensor technologies inside, and can capture and analyze image data on the surface of the spray core in real time. Once it identifies that the surface of the spray core is dirty or not completely cleaned, the intelligent identification module 300 immediately sends a repeated cleaning signal to the electric guide rail 410. After receiving the repeated cleaning signal from the intelligent identification module 300, the electric guide rail 410 immediately starts the built-in motor drive system to accurately control the movement of the turnover fixing assembly 420 on the electric guide rail 410. According to the indication of the signal, the electric guide rail 410 smoothly and quickly moves the turnover fixing assembly 420 to one end of the ultrasonic cleaning module 200, preparing for the second or multiple cleaning. The high-precision positioning and rapid response capability of the electric guide rail 410 ensure the smooth progress of the repeated cleaning process, while avoiding unnecessary energy consumption and time waste.
[0054] The embodiment realizes intelligent control of the cleaning process through the electrical connection between the intelligent identification module 300 and the electric guide rail 410, improves the cleaning efficiency and accuracy. The rapid response and accurate control of the electric guide rail 410 reduce unnecessary energy consumption and time waste, and realize the optimal allocation of resources.
[0055] In some embodiments of the application, the ultrasonic cleaning module 200 includes an ultrasonic cleaning tank and an ultrasonic sound emitting device, and the intelligent identification module 300 is provided with a visual identification system and a display.
[0056] The ultrasonic cleaning tank is usually made of corrosion-resistant and wear-resistant materials, such as stainless steel or special alloy. The ultrasonic cleaning tank has a reasonable space layout inside, which can accommodate the spray core to be cleaned and ensure that the ultrasonic wave beam can uniformly cover every corner of the spray core. The bottom or side wall of the cleaning tank is usually provided with a drain port for convenient discharge of waste liquid after cleaning. The ultrasonic cleaning tank can provide a stable cleaning environment for the spray core, ensuring that the ultrasonic wave beam can uniformly act on the surface of the spray core, effectively removing stains and impurities.
[0057] The ultrasonic sound generating device is the core component of the ultrasonic cleaning module, which is usually composed of an ultrasonic transducer and a generator. The ultrasonic transducer is responsible for converting electrical energy into mechanical vibration energy to generate high-frequency ultrasonic wave beams. The generator is responsible for controlling the working frequency and power of the transducer to ensure that the generated ultrasonic waves can effectively act on the stains and impurities on the surface of the spray core. The ultrasonic sound generating device can strip the stains and impurities on the surface of the spray core from the surface and disperse them into the cleaning liquid.
[0058] The visual recognition system is a system that integrates high-precision cameras, image processing algorithms and artificial intelligence technology. The camera is responsible for capturing images of the surface of the spray core, and the image processing algorithm is responsible for preprocessing and analyzing the images to identify the type, distribution and degree of stains on the surface of the spray core. Artificial intelligence technology is used to improve the accuracy and stability of recognition, reduce false positives and omissions. The visual recognition system can monitor the cleaning state of the surface of the spray core in real time, providing accurate cleaning effect feedback to the operator to ensure cleaning quality. The display is used to display the recognition results of the visual recognition system and operation guidelines. The display can display the cleaning state of the surface of the spray core in real time, including the distribution of stains, cleaning progress and cleaning effect, etc. At the same time, the display can also provide operation prompts and alarm information to help the operator better master the cleaning process.
[0059] The ultrasonic cleaning module 200 and the intelligent recognition module 300 in the embodiment of the present application can provide a stable cleaning environment for the spray core, improve the cleaning quality, and through real-time monitoring of the cleaning state of the surface of the spray core, the problem of incomplete cleaning can be found and handled in time, avoiding invalid cleaning and improving the cleaning efficiency. The entire device has a higher intelligent level, can automatically adjust and optimize according to the cleaning requirements, and improves the flexibility and adaptability of the system.
[0060] In some embodiments of the present application, the electric guide rail 410 includes two guide rail bases 411 and two guide pieces 413, the two guide pieces 413 are respectively arranged on the two guide rail bases 411 and are in sliding connection with the guide rail bases 411; the two guide rail bases 411 are arranged side by side, and the two ends of the two guide rail bases 411 are fixedly connected through a connecting rod 414; the two guide rail bases 411 are each provided with a clamping groove 412, and the guide piece 413 is in sliding connection with the guide rail base 411 through the clamping groove 412. The turnover fixing assembly 420 is in sliding connection with the guide piece 413.
[0061] Specifically, the guide rail bases 411 are arranged side by side to form a pair of parallel movement tracks, providing stable support and guidance for the guide pieces. The two ends of the two guide rail bases 411 are fixedly connected through the connecting rod 414, enhancing the rigidity of the entire structure and effectively preventing the relative displacement of the guide rail bases 411 under stress, ensuring the straightness of movement. Each guide rail base 411 is designed with a clamping groove 412, which is used to install the guide piece 413 and also allows the guide piece 413 to move smoothly and with low friction on the guide rail base 411, thereby achieving high-precision linear movement.
[0062] The guide piece 413 is responsible for directly bearing the load and moving along the guide rail base in the electric guide rail system, and is usually made of lightweight but high-strength materials to reduce inertia during movement and improve response speed. The guide piece 413 is in sliding connection with the guide rail base 411 through the clamping groove 412, ensuring that the guide piece 413 can move stably and without vibration along the track of the guide rail base 411, while reducing wear and noise. Moreover, the turnover fixing assembly 420 is in sliding connection with the guide piece 413, achieving movement and turnover on the guide rail base 411.
[0063] In the embodiments of the present application, the guide rail bases 411 and the connecting rod 414 arranged side by side enhance the overall stability of the system, allowing stable movement performance even under high speed or heavy load conditions. The design of the clamping groove 412 also makes the installation and replacement of the guide piece 413 simple and fast, reducing maintenance costs and time.
[0064] In some embodiments of the present application, the turnover fixing assembly 420 includes two sliding blocks 421 and an electric shaft 422; the two sliding blocks 421 are respectively fixed on the two guide pieces 413 and are in sliding connection with the guide pieces 413, and the two ends of the electric shaft 422 are respectively fixed on the sides of the two sliding blocks 421 close to the ultrasonic cleaning module 200; the two sliding blocks 421 are further provided with a base 423, the base 423 is provided with a plate groove 424, the plate groove 424 is provided with a limiting hole plate 425, and the limiting hole plate 425 is in sliding connection with the plate groove 424.
[0065] The slider 421 is connected with the guide 413 to realize smooth and stable sliding of the turnover fixing assembly 420 on the guide rail base 411. The slider 421 can be made of wear-resistant and high-strength material to ensure reliability and durability during long-term use.
[0066] The motor shaft 422 is a driving component of the turnover fixing assembly 420 to realize the turnover action. The motor shaft 422 is fixed at both ends on the sides of the two sliders 421 close to the ultrasonic cleaning module 200. The motor shaft 422 is driven by a motor and can drive the sliders 421 and the spray cores fixed thereon to turn over, realizing the position conversion of the spray cores from before cleaning to after cleaning.
[0067] Specifically, the base 423 is a support structure of the turnover fixing assembly 420, which provides a stable mounting platform for the subsequent plate groove 424 and the limiting hole plate 425. The design of the base 423 ensures the stability and safety of the spray core during cleaning, ensuring that the spray core does not fall off or shift during turnover. The plate groove 424 is used to install the limiting hole plate 425, and the limiting hole plate 425 is in sliding connection with the plate groove 424, so that the limiting hole plate 425 can be easily removed or installed on the turnover fixing assembly 420. The limiting hole plate 425 is used to fix the spray core, and the limiting hole plate 425 is provided with a plurality of limiting holes for containing the spray core.
[0068] In the embodiments of the present application, through the precise driving of the motor shaft 422 and the precise adjustment of the limiting hole plate 425, the turnover fixing assembly 420 can realize the precise turnover and positioning of the spray core in the ultrasonic cleaning module 200, improving the precision and efficiency of the spray core processing. The sliding connection of the slider 421 with the guide 413 and the stable support of the base 423 together ensure the stability and safety of the spray core during turnover, avoiding the risk of material falling off or shifting. The detachable structure of the limiting hole plate 425 and the plate groove 424 enables the turnover fixing assembly 420 to quickly place or remove the spray core, improving the flexibility and adaptability of the device. The driving and precise control of the motor shaft 422 enable the turnover fixing assembly 420 to realize automatic turnover and positioning, improving production efficiency and product quality, and reducing the need for manual intervention.
[0069] In some embodiments of the present application, the plate groove 424 on the base 423 has two, and the limiting hole plate 425 is provided with two. The two limiting hole plates 425 can clamp the spray core up and down, and the fixation is more stable to avoid falling off during turnover cleaning.
[0070] In some embodiments of the present application, the turnover fixing assembly 420 further comprises a detachable part 426, which is arranged at the end of the sliding block 421 away from the motor shaft 422 and is clamped with the limiting hole plate 425. The detachable part 426 can fix the limiting hole plate 425 to prevent the limiting hole plate 425 from sliding out of the plate groove 424, thereby ensuring the stability of the structure.
[0071] The turnover fixing assembly 420 further comprises a contact sensor 430, which comprises a first part and a second part. The first part is fixed on the detachable part 426, and the second part is fixed on the motor guide rail 410. When the turnover fixing assembly 420 is parallel to the cleaning platform, the first part contacts the second part. The contact sensor 430 is configured to send a contact signal when the first part contacts the second part, and the contact signal is used to control the motor shaft 422 to stop rotating.
[0072] Specifically, when the contact sensor 430 contacts the motor guide rail 410 when the turnover fixing assembly 420 completes cleaning and rotates back to be parallel to the cleaning platform 120, it can be determined that the turnover fixing assembly 420 has returned to the horizontal position, and a contact signal is sent to control the motor shaft 422 to stop rotating.
[0073] The inner wall of the cleaning equipment tank 110 is also fixed with a photoelectric sensor 440, which is arranged on the side close to the ultrasonic cleaning module 200. The photoelectric sensor 440 is configured to send a blocking signal when it is blocked by the turnover fixing assembly 420, and the blocking signal is used to control the motor shaft 422 to stop rotating.
[0074] Specifically, when the turnover fixing assembly 420 is ready for cleaning, it is first turned over by the motor shaft 422 to drive the turnover fixing assembly 420 to turn over. When the photoelectric sensor 440 senses that it is blocked by the turnover fixing assembly 420, it can be confirmed that the turnover fixing assembly 420 has turned over to be perpendicular to the cleaning platform 120. The photoelectric sensor 440 sends a blocking signal to control the motor shaft 422 to stop rotating.
[0075] In some embodiments of the present application, the two ends of the two motorized rails 410 are provided with limit blocks 415, which are fixed on the opposite sides of the length direction of the motorized rails 410. The positions of the limit blocks 415 on the motorized rails 410 are opposite to the ultrasonic cleaning module 200 and the intelligent identification module 300, respectively. The moving position of the turnover fixing assembly 420 on the motorized rails 410 can be controlled through the limit blocks 415. When moving to a position close to the ultrasonic cleaning module 200, it can be judged through the limit block 415 that the position is above the ultrasonic cleaning module 200, and turnover cleaning can be performed. When moving to a position close to the intelligent identification module 300, it can be judged through the limit block 415 that the position is above the intelligent identification module 300, and the inspection of whether there is dirt on the surface can be performed.
[0076] In some embodiments of the present application, the automatic sliding device 400 further comprises a support 450, one end of which is fixed on the inner wall of the cleaning equipment tank 110, and the other end is fixedly connected with the motorized rail 410. The automatic sliding device can be fixed through the support 450, and the disassembly and maintenance of the automatic sliding device 400 are facilitated.
[0077] The use process of the sliding linkage device for cleaning the spray core in the embodiments of the present application is as follows: before cleaning, the turnover fixing assembly is reset to the limit block contacting the ultrasonic cleaning module, and the motorized rail stops moving at this time. The detachable part on the turnover fixing assembly is disassembled, the double-layer limit hole plate is pulled out from the plate groove, the protruding edge of the spray core can be clamped between the double-layer limit hole plate, the double-layer limit hole plate is clamped into the sliding block along the double-plate groove of the base, and the detachable part is assembled back to be fixed on the sliding block. The motorized shaft is started to rotate, so that the turnover fixing assembly is perpendicular to the table top as a whole, when the light of the photoelectric sensor installed on the inner wall of the equipment is blocked by the sliding block on the turnover fixing assembly, it can be confirmed that the turnover is in place, and falls into the ultrasonic cleaning tank. The ultrasonic cleaning module starts cleaning operation. After the cleaning operation is completed, the motorized shaft is started to rotate, so that the turnover fixing assembly is parallel to the cleaning platform as a whole, when the first part of the contact sensor on the detachable part touches the second part on the motorized rail, it is confirmed that the turnover is in place. The sliding program is started, the turnover fixing assembly moves to the limit block contacting the intelligent identification module in the direction of the intelligent identification module, and the motorized rail stops moving at this time. The observation and judgment operation in the intelligent identification module is started. According to the judgment result, it is confirmed whether the cleaning is completed or the above operation is repeated until the cleaning is completed.
[0078] The sliding linkage device for cleaning the spray core of the present application can effectively link the ultrasonic module and the intelligent identification module, discriminate the dirt condition of the spray core hole, and start the corresponding cleaning process, so as to achieve automatic repeated cleaning, improve the cleaning efficiency, and reduce the damage of precision parts caused by human factors.
[0079] Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the embodiments disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.
Claims
1. A sliding linkage device for cleaning cartridges, characterized in that, include: The cleaning equipment consists of a main body (100), an ultrasonic cleaning module (200), an intelligent identification module (300), and an automated sliding device (400). The main body (100) of the cleaning equipment includes a cleaning equipment tank (110) and a cleaning platform (120), wherein the cleaning platform (120) is fixed in the cleaning equipment tank (110); The ultrasonic cleaning module (200) and the intelligent recognition module (300) are respectively fixed on both sides of the cleaning platform (120); The automated sliding device (400) is fixed on the inner wall of the cleaning equipment tank (110), and is positioned higher than the ultrasonic cleaning module (200) and the intelligent identification module (300), and parallel to the cleaning platform (120). The automated sliding device (400) includes an electric guide rail (410) and a flip-fixing component (420). The electric guide rail (410) is rectangular. The flip-fixing component (420) is disposed on the electric guide rail (410) and slidably connected to the electric guide rail (410). The flip-fixing component (420) is used to fix the spray core. One end of the electric guide rail (410) is close to the ultrasonic cleaning module (200), and the other end is close to the intelligent identification module (300); The ultrasonic cleaning module (200) is used to clean the spray core, and the intelligent identification module (300) is used to check whether the spray core is dirty.
2. The sliding linkage device for core cleaning according to claim 1, characterized in that, The intelligent identification module (300) is electrically connected to the electric guide rail (410); The intelligent identification module (300) is configured to: detect whether the spray core is dirty, and if the spray core is dirty, send a repeat cleaning signal to the electric guide rail (410); The electric guide rail (410) is configured to receive the repeated cleaning signal and move the flip-fixed assembly (420) to one end of the ultrasonic cleaning module (200) for cleaning.
3. The sliding linkage device for core cleaning according to claim 1, characterized in that, The ultrasonic cleaning module (200) includes an ultrasonic cleaning tank and an ultrasonic sound generating device, and the intelligent recognition module (300) is equipped with a visual recognition system and a display.
4. A sliding linkage device for core cleaning according to claim 1, characterized in that, The electric guide rail (410) includes two guide rail bases (411) and two guide members (413). The two guide members (413) are respectively disposed on the two guide rail bases (411) and are slidably connected to the guide rail bases (411). The two guide rail bases (411) are arranged side by side, and the two ends of the two guide rail bases (411) are fixedly connected by a connecting rod (414); Both guide rail bases (411) are provided with slots (412), and the guide member (413) is slidably connected to the guide rail base (411) through the slots (412); The flip-fixing assembly (420) is slidably connected to the guide (413).
5. A sliding linkage device for core cleaning according to claim 4, characterized in that, The flip-fixing assembly (420) includes: two sliders (421) and an electric shaft (422); The two sliders (421) are respectively fixed on the two guides (413) and slidably connected to the guides (413). The two ends of the electric shaft (422) are respectively rotatably fixed on the side of the two sliders (421) near the ultrasonic cleaning module (200). The two sliders (421) are also provided with a base (423), the base (423) is provided with a plate groove (424), the plate groove (424) is provided with a limiting hole plate (425), and the limiting hole plate (425) is slidably connected to the plate groove (424).
6. A sliding linkage device for core cleaning according to claim 5, characterized in that, The base (423) has two grooves (424) and two limiting holes (425).
7. A sliding linkage device for core cleaning according to claim 5, characterized in that, The flipping and fixing assembly (420) further includes a detachable part (426), which is located at the end of the slider (421) away from the electric shaft (422) and is engaged with the limiting hole plate (425). The flip-fixing assembly (420) further includes a contact sensor (430), which includes a first part and a second part. The first part is fixed on the detachable part (426), and the second part is fixed on the electric guide rail (410). When the flip-fixing assembly (420) is parallel to the cleaning platform, the first part contacts the second part. The contact sensor (430) is configured to emit a contact signal when the first part contacts the second part, the contact signal being used to control the electric shaft (422) to stop rotating.
8. A sliding linkage device for core cleaning according to claim 7, characterized in that, A photoelectric sensor (440) is also fixed on the inner wall of the cleaning equipment tank (110), and the photoelectric sensor (440) is located on the side close to the ultrasonic cleaning module (200). The photoelectric sensor (440) is configured to emit an obstruction signal when it is blocked by the flip-fixed assembly (420), the obstruction signal being used to control the electric shaft (422) to stop rotating.
9. A sliding linkage device for core cleaning according to claim 1, characterized in that, Both ends of the two electric guide rails (410) are provided with limiting blocks (415), and the limiting blocks (415) are fixed on opposite sides of the electric guide rails (410) in the length direction. The position of the limiting block (415) on the electric guide rail (410) is opposite to the ultrasonic cleaning module (200) and the intelligent identification module (300), respectively.
10. A sliding linkage device for core cleaning according to claim 1, characterized in that, The automated sliding device (400) also includes a bracket (450), one end of which is fixed to the inner wall of the cleaning equipment tank (110), and the other end is fixedly connected to the electric guide rail (410).