Casting mold for large-size bismuth ingot

Abstract

The utility model discloses a casting mould of a large-size bismuth ingot, which relates to the field of metal casting mould manufacture and comprises two first forming plates, two second forming plates and a bottom plate, vertical surfaces of the second forming plates are vertically connected with vertical surfaces of the first forming plates, the first forming plates are connected with the second forming plates through a plurality of connecting bolts, and the bottom plate is connected with the second forming plates through a plurality of connecting bolts. The connecting bolt horizontally penetrates through the second forming plate; the bottom face of the first forming plate and the bottom face of the second forming plate are detachably fixed to the bottom plate through locking bolts correspondingly, a cuboid pouring cavity is formed, and a bismuth ingot can be shaped. The bismuth ingot pouring device is simple and convenient to assemble and disassemble, good in sealing performance, low in cost and capable of meeting the pouring operation of bismuth ingots of different specifications.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of metal casting mould manufacturing, especially relates to a large-specification bismuth ingot casting mould. BACKGROUND

[0002] Bismuth is a semi-metal with unique physical, electrical and chemical properties. Due to its unique properties: low toxicity, availability, effective radiation shielding and high magnetic resistance effect, it is widely used in battery anode, semiconductor, radiation safety and magnetic sensing fields. However, due to its inherent characteristics, bismuth is fragile and brittle, and has poor ductility, making it difficult to obtain bismuth products of the required shape and specification through traditional semi-continuous casting, thermoplastic processing (extrusion, rolling, forging, etc.).

[0003] At present, the bismuth ingots on the domestic market are all national standard specifications (370*130*30mm), and large-specification bismuth ingots cannot be directly obtained. In order to meet market requirements and manufacture wide-thin bismuth targets, the manufacturing technology of large-specification bismuth ingots is very tricky, so it is an urgent problem to manufacture a casting mould for large-specification bismuth ingots. SUMMARY

[0004] The technical problem to be solved by the utility model is to provide a casting mould for large-specification bismuth ingots, which is simple and convenient to assemble and disassemble, low in cost and capable of meeting the casting operation of bismuth ingots of different specifications.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the technical scheme of a casting mould for large-specification bismuth ingots, which comprises two first forming plates, two second forming plates and a bottom plate, the vertical surface of the second forming plate is connected perpendicularly to the vertical surface of the first forming plate, the first forming plate is connected to the second forming plate through a plurality of connecting bolts, and the connecting bolts horizontally penetrate the second forming plate; the bottom surfaces of the first forming plate and the second forming plate are respectively detachably fixed on the bottom plate through locking bolts, forming a cuboid casting cavity, which can shape bismuth ingots.

[0006] Furthermore, equidistant through holes are formed on the vertical surfaces of the first forming plate and the second forming plate, a plurality of connecting bolts corresponding to the through holes are arranged on the first forming plate, the connecting bolts and the through holes are the same in number and one-to-one in central position, the connecting bolts connect the first forming plate and the second forming plate by penetrating the through holes and are fastened through connecting nuts.

[0007] Furthermore, the first forming plate, the second forming plate and the bottom plate are fixedly connected perpendicularly, and the gap at the connection of the first forming plate, the second forming plate and the bottom plate is filled with a high-temperature-resistant adhesive.

[0008] Further, a plurality of threaded blind holes are equidistantly arranged on the bottom surfaces of the first and second forming plates, a plurality of stepped countersunk holes are equidistantly arranged on the bottom plate, the number of the threaded blind holes is the same as that of the countersunk holes, and the center positions of the threaded blind holes and the countersunk holes correspond to each other.

[0009] Further, a plurality of locking bolts corresponding to the countersunk holes are arranged on the bottom plate, and the locking bolts are locked and connected with the blind holes through the countersunk holes.

[0010] According to the above technical scheme, the bismuth ingot pouring device has the following beneficial effects:

[0011] The bismuth ingot pouring device has the advantages of simple and convenient assembly and disassembly, good sealing performance, low cost, and the ability to meet the pouring operation of bismuth ingots of different specifications. BRIEF DESCRIPTION OF DRAWINGS

[0012] Figure 1 Fig. 1 is a structural schematic view of a first forming plate of the bismuth ingot pouring device;

[0013] Figure 2 Fig. 2 is a structural schematic view of a second forming plate of the bismuth ingot pouring device;

[0014] Figure 3 Fig. 3 is a structural schematic view of a bottom plate of the bismuth ingot pouring device;

[0015] Figure 4 Fig. 4 is a structural schematic view of a partial combination of the bismuth ingot pouring device;

[0016] Figure 5 Fig. 5 is an overall structural entity view of the bismuth ingot pouring device.

[0017] Markings in the figure: 1. first forming plate, 101. through hole, 102. blind hole, 2. second forming plate, 3. bottom plate, 301. countersunk hole, 4. connecting bolt, 5. locking bolt, 6. bismuth ingot. DETAILED DESCRIPTION

[0018] The bismuth ingot pouring device will be further described in detail below in combination with the drawings and specific embodiments.

[0019] The structures, proportions, sizes, etc. shown in the drawings of the present specification are only used to cooperate with the content disclosed in the specification, to enable those skilled in the art to understand and read, and are not used to limit the limiting conditions of the implementation of the present application, and therefore do not have substantial technical significance. Any modification of the structure, change of the proportional relationship, or adjustment of the size, without affecting the effects and purposes that can be achieved by the present application, should still fall within the scope of the technical content disclosed by the present application.

[0020] Furthermore, it should be noted that, unless otherwise stated, "multiple" means two or more; the terms "upper," "lower," "left," "right," "front end," "rear end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as within the scope of implementation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0021] like Figures 1-5 As shown, a casting mold for large-size bismuth ingots includes two first forming plates 1, two second forming plates 2, and a base plate 3. The vertical surfaces of the second forming plates 2 are perpendicularly connected to the vertical surfaces of the first forming plates 1. The first forming plates 1 are connected to the second forming plates 2 by multiple connecting bolts 4, and the connecting bolts 4 horizontally penetrate the second forming plates 2. The bottom surfaces of the first forming plates 1 and the second forming plates 2 are detachably fixed to the base plate 3 by locking bolts 5, forming a cuboid casting cavity that can shape the bismuth ingot.

[0022] Through holes 101 are equidistantly provided on the vertical surfaces of the first forming plate 1 and the second forming plate 2. The first forming plate 1 is provided with a plurality of connecting bolts 4 corresponding to the through holes 101. The number of connecting bolts 4 is the same as that of the through holes 101, and their center positions correspond one-to-one. The connecting bolts 4 pass through the through holes 101 to connect the first forming plate 1 and the second forming plate 2, and are fastened by connecting nuts, which facilitates disassembly and assembly.

[0023] The first forming plate 1, the second forming plate 2, and the base plate 3 are vertically fixedly connected. Multiple threaded blind holes 102 are equidistantly formed on the bottom surfaces of the first forming plate 1 and the second forming plate 2. Stepped countersunk holes 301 are equidistantly formed on the base plate 3. The number of threaded blind holes 102 and countersunk holes 301 are the same, and their center positions correspond one-to-one. The base plate 3 is provided with multiple locking bolts 5 corresponding to the countersunk holes 301. The locking bolts 5 pass through the countersunk holes 301 and are locked to the blind holes 102, facilitating disassembly and ensuring a secure connection.

[0024] The gaps at the joints of the first molding plate 1, the second molding plate 2, and the base plate 3 are filled with high-temperature resistant adhesive, which can effectively prevent bismuth liquid leakage and ensure the sealing and stability of the casting process.

[0025] In this embodiment, an ingot with dimensions of 330×450×32mm is used for casting, with a theoretical single weight of 46.5kg. The specifications and quantities of each component in the mold are as follows:

[0026] First forming plate 1: 370x500x20mm, 2 pieces;

[0027] Second forming plate 2: 32x500x20mm, 2 pieces;

[0028] Bottom plate 3: 430x112x40mm, 1 piece;

[0029] Connecting bolt 4: M10x110mm, 10 pieces, connecting bolt with gasket and nut, 10 groups;

[0030] Locking bolt 5: M10x50mm, 12 pieces;

[0031] Through hole 101: φ11mm;

[0032] Blind hole 102: M10↧22mm, 12 pieces;

[0033] Countersunk hole 301: φ11 / φ16x10mm, 12 pieces.

[0034] The installation steps of the pouring mold for large-size bismuth ingots are as follows:

[0035] First, apply high-temperature resistant glue between the stepped countersunk hole 301 on the bottom surface of the bottom plate 3 and the first forming plate 1 and the second forming plate 2, then place one first forming plate 1 on the corresponding position of the bottom plate 3, ensure that the five threaded blind holes 102 of the first forming plate 1 correspond to the countersunk holes 301 of the bottom plate 3, after placing the first forming plate 1, insert the locking bolt 5 from the countersunk part of the countersunk hole 301 of the bottom plate 3 (i.e. the bottom of the bottom plate 3), until the locking nut is screwed into the blind hole 102 of the first forming plate 1, then continue to tighten the locking nut, so as to fix the first forming plate 1; Next, place one second forming plate 2 on the corresponding position of the bottom plate 3, ensure that the one threaded blind hole 102 of the second forming plate 2 corresponds to the stepped countersunk hole 301 of the bottom plate 3, after placing the second forming plate 2, insert the locking bolt 5 from the countersunk part of the stepped countersunk hole 301 of the bottom plate 3 (i.e. the bottom of the bottom plate 3), until the locking nut is screwed into the threaded blind hole 102 of the second forming plate 2, then continue to tighten the locking nut, so as to fix the second forming plate 2; Next, install and fix the second first forming plate 1 and the bottom plate 3 in turn, the steps are the same as before.

[0036] At this time, the two fixed first forming plates 1, one second forming plate 2 are tightened and fixed one by one through the connecting bolt 4, the connecting bolt with gasket and nut. Then install and fix the second second forming plate 2 and the bottom plate 3, the steps are the same as before.

[0037] Finally, check that the first forming plate 1 and the second forming plate 2 are tightened and fixed by the connecting bolts 4, and verify the wall thickness of 32mm, and adjust the tightness of the connection as appropriate.

[0038] After the first molding plate 1, the second molding plate 2, and the base plate 3 are fully connected and fixed, in order to ensure that no leakage occurs during pouring, high-temperature resistant adhesive is applied to the vertical and horizontal joints formed by all contact surfaces of the first molding plate 1, the second molding plate 2, and the base plate 3.

[0039] After the bismuth ingot is poured, remove the connecting bolt 4, the matching washer and nut for the connecting bolt, and the locking bolt 5 in sequence. After removal, gently tap the mold steel with a wooden hammer, and the bismuth ingot and the mold steel can be easily separated, completing the disassembly process.

[0040] It should be noted that the above embodiments are only used to illustrate the present utility model, but the present utility model is not limited to the above embodiments. Any simple modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall fall within the protection scope of the present utility model.

Claims

1. A casting mold for large size bismuth ingot, characterized by: It includes two first forming plates (1), two second forming plates (2) and a bottom plate (3), the vertical surface of the second forming plate (2) is connected with the vertical surface of the first forming plate (1) perpendicularly, the first forming plate (1) is connected with the second forming plate (2) through a plurality of connecting bolts (4), and the connecting bolt (4) penetrates the second forming plate (2) horizontally, the bottom surface of the first forming plate (1) and the second forming plate (2) is detachably fixed on the bottom plate (3) through locking bolts (5) respectively, forming a cuboid pouring cavity, which can shape bismuth ingot.

2. A casting mold for large size bismuth ingot according to claim 1, characterized in that: The vertical surface of the first forming plate (1) and the second forming plate (2) is provided with through holes (101) at equal intervals, the first forming plate (1) is provided with a plurality of connecting bolts (4) corresponding to the through holes (101), the connecting bolts (4) and the through holes (101) are the same in number and one-to-one in center position, the connecting bolts (4) connect the first forming plate (1) and the second forming plate (2) by penetrating the through holes (101) and are fastened through connecting nuts.

3. A casting mold for large size bismuth ingot according to claim 2, characterized in that: The first forming plate (1), the second forming plate (2) and the bottom plate (3) are connected perpendicularly, and the gap at the connecting position of the first forming plate (1), the second forming plate (2) and the bottom plate (3) is filled with a high-temperature-resistant adhesive.

4. A casting mold for large size bismuth ingot as claimed in claim 1, wherein: The bottom surface of the first forming plate (1) and the second forming plate (2) is provided with a plurality of threaded blind holes (102) at equal intervals, and the bottom plate (3) is provided with a plurality of stepped countersunk holes (301) at equal intervals, the number of the threaded blind holes (102) and the countersunk holes (301) is the same, and the center positions are one-to-one corresponding.

5. A casting mold for large size bismuth ingot according to claim 4, characterized in that: The bottom plate (3) is provided with a plurality of locking bolts (5) corresponding to the countersunk holes (301), and the locking bolts (5) are locked and connected with the blind holes (102) by penetrating the countersunk holes (301).

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