Gear deburring equipment

By designing positioning components and a grinding structure, the problem of rapid installation and positioning of gear deburring equipment was solved, achieving rapid adaptation and precise positioning, improving processing efficiency and reducing the risk of gear damage.

CN223946972UActive Publication Date: 2026-02-27JIANGSU ZHENGHUA MASCH MFG CO LTD
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Patent Information

Application Number
CN202520228486.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2026-02-27
Estimated Expiration
2035-02-13

AI Technical Summary

Technical Problem

Existing gear deburring equipment cannot achieve rapid installation and positioning during operation, resulting in low efficiency when frequently changing gears and reducing processing efficiency.

Method used

Design a gear deburring device that includes a positioning component. Through a spring-loaded adaptive clamp and a multi-point rotary clamping mechanism, it can quickly adapt to the precise positioning and fixing of gears of different specifications. The device uses an air pump to generate suction to adsorb the gears onto the worktable. Combined with a grinding structure, it can adapt to gears of different thicknesses.

Benefits of technology

It improves gear replacement efficiency, reduces the risk of gear damage due to operational errors, enables rapid installation and positioning, and enhances processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gear machining, in particular to gear deburring equipment which comprises a bottom plate. The device further comprises a positioning assembly, a lifting block is connected to the rear side of the top of the bottom plate, the positioning assembly is arranged at the front end of the lifting block, the positioning assembly comprises supporting blocks, a workbench, an adsorption hole, an air pump, a fixing pipe, a spring, a movable column, a rotating disc, an anti-skid plate and a fixing block, and the supporting blocks are connected to the left side and the right side of the front end of the lifting block. According to the gear polishing device, the positioning assembly is arranged, the gear is arranged at the outer end of the fixing pipe in a sleeving mode, the tooth groove in the gear is matched with the fixing block, the gear is attached to the workbench, the air pump is started, the air pump enables the adsorption holes in the workbench to generate suction force, and therefore the gear is adsorbed to the workbench, and the rapid positioning effect is achieved; and a rotating disc and an anti-skid plate can be matched with a grinding structure, so that the effect of grinding gears with different thicknesses is achieved, and the working efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to gear machining technical field especially relates to gear deburring equipment. BACKGROUND

[0002] Gear deburring equipment is a kind of special equipment for removing burrs generated in gear machining process, burrs are often left on tooth surface or tooth root during production process, such as milling, gear hobbing, gear shaping or gear cutting operation, these burrs not only affect the meshing performance of gear, but also may exacerbate mechanical wear or produce noise in use, therefore, gear deburring equipment effectively removes burrs on gear surface by physical or chemical method, thereby improving the surface quality and service life of gear.

[0003] The existing gear deburring equipment cannot realize quick installation and positioning during operation, resulting in low efficiency when frequently replacing gears and reducing processing efficiency.

[0004] Therefore, in view of the above problems that the existing gear deburring equipment cannot realize quick installation and positioning during operation, resulting in low efficiency when frequently replacing gears and reducing processing efficiency, a gear deburring equipment can be designed, which can quickly adapt to gears of different specifications by designing an adjustable quick clamping positioning structure, such as spring-loaded self-adaptive clamp or multi-point rotary clamping mechanism, to realize accurate positioning and fixing, and after improvement, not only the efficiency of gear replacement is improved, but also the gear damage risk caused by operation failure is reduced. SUMMARY

[0005] In order to overcome the problem that the existing gear deburring equipment cannot realize quick installation and positioning during operation, resulting in low efficiency when frequently replacing gears and reducing processing efficiency.

[0006] The technical scheme of the utility model is as follows: gear deburring equipment, including bottom plate, further including positioning assembly, the top rear side of bottom plate is connected with lifting block, the front end of lifting block is provided with positioning assembly, positioning assembly includes support block, workbench, suction hole, air pump, fixed pipe, spring, movable column, rotating disc, non-slip plate and fixed block, the left and right sides of the front end of lifting block are connected with support block, the top of support block is connected with workbench, the inside of workbench is hollow, a plurality of suction holes are arranged on the top of workbench, the bottom of workbench is connected with air pump, the top of workbench is connected with fixed pipe, the inside of fixed pipe is connected with spring, the top of spring is connected with movable column, movable column and fixed pipe are slidingly connected, the top of movable column is rotatably connected with rotating disc, the top of rotating disc is connected with non-slip plate, the front end lower side of lifting block is connected with fixed block, fixed block and the tooth groove of external gear are matched with each other.

[0007] Preferably, by setting the positioning assembly, the gear is sleeved on the outer end of the fixed pipe, the gear slot on the gear is matched with the fixed block, the gear is attached to the workbench, the air pump is started, the air pump generates suction force on the adsorption hole on the workbench to adsorb the gear on the workbench, the effect of rapid positioning is realized, the grinding structure is pressed down to extrude the movable column to slide in the fixed pipe, the spring is contracted, the turntable and the anti-skid plate can be adapted to the grinding structure, the effect of grinding gears of different thicknesses is realized, and the working efficiency is improved, so that the problems that the existing gear deburring equipment cannot realize rapid installation and positioning during operation, the efficiency is low when the gears are frequently replaced, and the machining efficiency is reduced.

[0008] Preferably, the front end of the lifting block is provided with a lifting groove, and the top of the lifting block is connected with a motor.

[0009] Preferably, the output end of the motor extends into the inside of the lifting groove and is connected with a lead screw, and the lead screw is in transmission connection with the lifting groove.

[0010] Preferably, the outer end of the lead screw is threadedly connected with a lifting plate, the lifting plate is in sliding connection with the lifting groove, and the front end of the lifting plate is connected with a fixed plate.

[0011] Preferably, the top of the fixed plate is connected with a motor, and the motor is connected with an external power source.

[0012] Preferably, the output end of the motor extends to the bottom of the fixed plate and is connected with a circular plate, and the bottom of the circular plate is connected with a grinding ring.

[0013] Preferably, the left end of the lifting block is connected with a controller, the controller is in electrical connection with the motor, the controller is in electrical connection with the motor, and the controller is in electrical connection with the air pump.

[0014] The utility model discloses the beneficial effect:

[0015] 1、 through setting the positioning assembly, the gear is sleeved on the outer end of the fixed pipe, and the gear slot on the gear is matched with the fixed block, so that the gear is attached to the workbench, the air pump is started, the air pump generates suction force on the adsorption hole on the workbench to adsorb the gear on the workbench, the effect of rapid positioning is realized, the grinding structure is pressed down to extrude the movable column to slide in the fixed pipe, the spring is contracted, the turntable and the anti-skid plate can be adapted to the grinding structure, thereby realizing the effect of grinding gears of different thicknesses, improving the working efficiency, and solving the problems that the existing gear deburring equipment cannot realize rapid installation and positioning during operation, the efficiency is low when the gears are frequently replaced, and the machining efficiency is reduced. DRAWINGS

[0016] Figure 1 The utility model discloses a gear deburring equipment three-dimensional side view structure schematic diagram is shown.

[0017] Figure 2 A three-dimensional structure schematic view of the gear deburring equipment is shown;

[0018] Figure 3 A three-dimensional bottom view structure schematic view of the gear deburring equipment is shown;

[0019] Figure 4 A three-dimensional upper section structure schematic view of the gear deburring equipment is shown.

[0020] Explanation of reference signs: 1, bottom plate; 2, lifting block; 31, support block; 32, workbench; 33, adsorption hole; 34, air pump; 35, fixed tube; 36, spring; 37, movable column; 38, rotating disc; 39, non-slip plate; 310, fixed block; 41, lifting groove; 42, motor; 43, screw rod; 44, lifting plate; 45, fixed plate; 46, motor; 47, round plate; 48, polishing ring; 49, controller. DETAILED DESCRIPTION

[0021] The utility model will be further explained in connection with the drawings and examples.

[0022] Please refer to Figures 1-4The utility model provides a kind of embodiment: gear deburring equipment, including bottom plate 1;Still including positioning assembly, the top rear side of bottom plate 1 is connected with lifting block 2, the front end of lifting block 2 is provided with positioning assembly, positioning assembly includes support block 31, workbench 32, suction hole 33, air pump 34, fixed tube 35, spring 36, movable column 37, rotating disc 38, non-slip plate 39 and fixed block 310, the front end left and right sides of lifting block 2 are connected with support block 31, the top of support block 31 is connected with workbench 32, the inside of workbench 32 is hollowly arranged, a plurality of suction holes 33 are set on the top of workbench 32, the bottom of workbench 32 is connected with air pump 34, the top of workbench 32 is connected with fixed tube 35, the inside of fixed tube 35 is connected with spring 36, the top of spring 36 is connected with movable column 37, movable column 37 and fixed tube 35 are slidably connected, the top of movable column 37 is rotatably connected with rotating disc 38, the top of rotating disc 38 is connected with non-slip plate 39, the front end lower side of lifting block 2 is connected with fixed block 310, fixed block 310 and the tooth groove of external gear are mutually matched, by setting positioning assembly, gear is sleeved in the outer end of fixed tube 35, and the tooth groove on gear is matched with fixed block 310, so that gear is attached to workbench 32, air pump 34 is started, air pump 34 makes suction hole 33 on workbench 32 generate suction force to thereby adsorb gear on workbench 32, the effect of quick positioning is realized, by polishing structure down pressure, so as to extrude movable column 37 to slide in fixed tube 35, make spring 36 contract, rotating disc 38 and non-slip plate 39 can be adapted to polishing structure, so as to realize the effect of polishing gear of different thickness, improve work efficiency, to solve the problem that existing gear deburring equipment cannot realize quick installation and positioning during operation, leading to low efficiency when frequently replacing gear, reduce processing efficiency.

[0023] Please refer to Figures 1-4 In the embodiment, the front end of lifting block 2 is provided with lifting groove 41, the top of lifting block 2 is connected with motor 42, motor 42 can drive polishing structure to move vertically, so as to polish effect, the output end of motor 42 extends to the inside of lifting groove 41 and is connected with lead screw 43, lead screw 43 is drivingly connected with lifting groove 41, motor 42 drives lead screw 43 to rotate, so as to drive polishing structure to move, the outer end of lead screw 43 is threadedly connected with lifting plate 44, lifting plate 44 is slidably connected with lifting groove 41, the front end of lifting plate 44 is connected with fixed plate 45, lifting plate 44 drives fixed plate 45 to move, and then the height of polishing structure is adjusted.

[0024] Please refer to Figures 2-4In this embodiment, the top of the fixed plate 45 is connected with the motor 46, the motor 46 is connected with the external power supply, the motor 46 is used to assist in gear burr polishing, the output end of the motor 46 extends to the bottom of the fixed plate 45 and is connected with the circular plate 47, the bottom of the circular plate 47 is connected with the polishing ring 48, the motor 42 is started, the motor 42 drives the screw rod 43 to rotate, the lifting plate 44 drives the fixed plate 45 to move vertically, the fixed plate 45 drives the motor 46 and the circular plate 47 to move, the motor 46 is started, the motor 46 drives the circular plate 47 to rotate, the circular plate 47 drives the polishing ring 48 to rotate at high speed, thereby polishing the gear edge burr, the left end of the lifting block 2 is connected with the controller 49, the controller 49 is electrically connected with the motor 42, the controller 49 is electrically connected with the motor 46, the controller 49 is electrically connected with the air pump 34, each electrical element can be controlled through the controller 49, thereby polishing the gear.

[0025] When working, the gear is sleeved on the outer end of the fixed tube 35, the tooth groove on the gear is matched with the fixed block 310, the gear is attached to the workbench 32, the air pump 34 is started, the air pump 34 makes the adsorption hole 33 on the workbench 32 generate suction force, thereby adsorbing the gear on the workbench 32, realizing the effect of rapid positioning, the motor 42 is started through the controller 49, the motor 42 is started, the motor 42 drives the screw rod 43 to rotate, the lifting plate 44 drives the fixed plate 45 to move vertically, the fixed plate 45 drives the motor 46 and the circular plate 47 to move, the motor 46 is started, the motor 46 drives the circular plate 47 to rotate, the circular plate 47 drives the polishing ring 48 to rotate at high speed, thereby polishing the gear edge burr, if the gear thickness is thin, the circular plate 47 will extrude the non-slip plate 39, the non-slip plate 39 drives the rotating disc 38 to rotate, thereby extruding the movable column 37, the movable column 37 will extrude the spring 36, the spring 36 is contracted, thereby making the movable column 37 retract into the fixed tube 35, realizing the effect of self-adaptive adjustment according to the gear thickness.

[0026] Through the above steps, by setting the positioning assembly, the gear is sleeved on the outer end of the fixed tube 35, the tooth groove on the gear is matched with the fixed block 310, the gear is attached to the workbench 32, the air pump 34 is started, the air pump 34 makes the adsorption hole 33 on the workbench 32 generate suction force, thereby adsorbing the gear on the workbench 32, realizing the effect of rapid positioning, the polishing structure is pressed down, thereby extruding the movable column 37 to slide in the fixed tube 35, the spring 36 is contracted, the rotating disc 38 and the non-slip plate 39 can adapt to the polishing structure, thereby realizing the effect of polishing gears of different thicknesses, improving the work efficiency, to solve the problem that the existing gear deburring equipment cannot realize rapid installation and positioning during operation, leading to low efficiency when frequently replacing gears, reducing processing efficiency.

Claims

1. A gear deburring device, comprising a base plate (1); characterized in that: It also includes a positioning component. A lifting block (2) is connected to the top rear side of the base plate (1). A positioning component is provided at the front end of the lifting block (2). The positioning component includes a support block (31), a worktable (32), an adsorption hole (33), an air pump (34), a fixing pipe (35), a spring (36), a movable column (37), a turntable (38), an anti-slip plate (39), and a fixing block (310). The left and right sides of the front end of the lifting block (2) are connected to the support block (31). The top of the support block (31) is connected to the worktable (32). The interior of the worktable (32) is hollowed out. The top of the worktable (32) The part has multiple suction holes (33), the bottom of the workbench (32) is connected to an air pump (34), the top of the workbench (32) is connected to a fixed tube (35), the inside of the fixed tube (35) is connected to a spring (36), the top of the spring (36) is connected to a movable column (37), the movable column (37) is slidably connected to the fixed tube (35), the top of the movable column (37) is rotatably connected to a turntable (38), the top of the turntable (38) is connected to an anti-slip plate (39), the lower front end of the lifting block (2) is connected to a fixed block (310), the fixed block (310) is matched with the tooth groove of the external gear.

2. The gear deburring equipment according to claim 1, characterized in that: The lifting block (2) has a lifting groove (41) at the front end and a motor (42) connected to the top of the lifting block (2).

3. The gear deburring equipment according to claim 2, characterized in that: The output end of the motor (42) extends into the lifting groove (41) and is connected to a lead screw (43), which is connected to the lifting groove (41) in a transmission connection.

4. The gear deburring equipment according to claim 3, characterized in that: The outer end of the lead screw (43) is threadedly connected to a lifting plate (44), which is slidably connected to the lifting groove (41). The front end of the lifting plate (44) is connected to a fixing plate (45).

5. The gear deburring equipment according to claim 4, characterized in that: The top of the fixed plate (45) is connected to a motor (46), which is connected to an external power source.

6. The gear deburring equipment according to claim 5, characterized in that: The output end of the motor (46) extends to the bottom of the fixed plate (45) and is connected to a circular plate (47), and a grinding ring (48) is connected to the bottom of the circular plate (47).

7. The gear deburring equipment according to claim 6, characterized in that: The left end of the lifting block (2) is connected to a controller (49), which is electrically connected to the motor (42), the motor (46), and the air pump (34).