Semi-automatic welding equipment
By setting up vertically distributed moving modules and positioning plates in the welding equipment, the problem of waiting time when loading and unloading materials is solved, realizing efficient continuous processing and welding, improving equipment operation and welding efficiency, and reducing costs.
Patent Information
- Application Number
- CN202520355240.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-03
AI Technical Summary
During the loading and unloading process of existing welding equipment, the welding parts are in a standby state, which leads to a decrease in equipment operating efficiency and welding efficiency.
The semi-automatic welding equipment is used. Two sets of vertically distributed moving modules are set on the frame for loading and unloading materials. The platform is driven by a linear slide and a cylinder to achieve continuous processing. During welding, a positioning plate is used to clamp the battery panel to prevent it from warping.
It improved equipment operating efficiency and welding efficiency, reduced standby time, lowered production costs, and improved welding quality.
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Figure CN223947159U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to welding equipment technical field especially relates to a kind of semi-automatic welding equipment. BACKGROUND
[0002] With the rapid development of electric vehicles, energy storage systems and portable electronic devices, the global battery industry is experiencing rapid growth. Especially lithium-ion batteries, due to its high energy density, long cycle life and relatively light characteristics, has become the main power source. Therefore, the production process of battery, especially the reliability and efficiency of welding process is crucial to the overall industry chain.
[0003] However, the existing equipment has the following shortcomings: during the process of feeding battery plates to the equipment by production workers, since the battery plates are not conveyed to the welding components, the welding components are always in standby state, thereby affecting the operation efficiency of the equipment and restricting the reduction of production cost. UTILITY MODEL CONTENTS
[0004] The utility model aims at solving the problems of standby state of welding components during the feeding and discharging process in prior art, resulting in the reduction of equipment operation efficiency and welding efficiency, and proposes a kind of semi-automatic welding equipment.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A kind of semi-automatic welding equipment, comprising rack, welding module is arranged on the rack, further comprising at least two groups of moving module, all fixedly arranged on the rack, moving module is all arranged with loading platform for carrying battery plate on, and the moving direction of moving module driven loading platform is parallel to each other, and moving module is distributed in up and down.
[0007] In order to drive corresponding loading platform to feed and discharge respectively, preferably, the moving module includes first linear slide and second linear slide, the second linear slide is fixedly arranged on the rack workbench, and the first linear slide is fixedly arranged on the rack workbench through heightening frame.
[0008] In order to reduce the interference during feeding and discharging, further, the first linear slide and the second linear slide are parallel to each other, and the first linear slide is above the two sides of the second linear slide in vertical direction.
[0009] In order to facilitate the placement and delivery of battery plate, further, the loading platform includes first bottom plate and second bottom plate, the first bottom plate is provided with first bearing plate through first cylinder lifting, the second bottom plate is provided with second bearing plate through second cylinder lifting, and the first bearing plate and the second bearing plate are all provided with limiting block for guiding battery plate.
[0010] Further, the first bottom plate is fixedly connected with the output end of the first linear slide, the second bottom plate is fixedly connected with the output end of the second linear slide, and the height increasing frame is fixedly provided with a first guide rail, the bottom of the first bottom plate is slidably connected with the first guide rail, and the rack is fixedly provided with a second guide rail, and the bottom of the second bottom plate is slidably connected with the second guide rail.
[0011] Preferably, the rack is fixedly provided with a third linear slide for driving the welding module to move, the bottom of the third linear slide is fixedly provided with a positioning plate, the positioning plate is fixedly provided with a transparent plate, and the bottom of the positioning plate and the bottom of the transparent plate are abutted with the top end surface of the battery plate.
[0012] Compared with the prior art, the utility model provides a kind of semi-automatic welding equipment, with the following beneficial effects:
[0013] 1. The semi-automatic welding equipment, by being fixedly provided with two groups of moving modules distributed in up and down on rack, can be respectively carried out up and down material, realizes continuous processing, reduces the standby time of welding module, helps to improve equipment operating efficiency and welding efficiency, reduces production cost, satisfies production requirement;
[0014] 2. The semi-automatic welding equipment, by being fixedly provided with positioning plate on the bottom of the shell of third linear slide, the bottom end surface of positioning plate is abutted with the top end surface of battery plate during welding, realizes the clamping of battery plate, can reduce the deformation phenomenon such as edge warping of battery plate due to high temperature in welding process, improves welding quality.
[0015] The part not involved in the device is same as or can be realized by the prior art, the utility model is fixedly provided with two groups of moving modules distributed in up and down on rack, can be respectively carried out up and down material, realizes continuous processing, reduces the standby time of welding module, helps to improve equipment operating efficiency and welding efficiency, reduces production cost, satisfies production requirement. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 The structure diagram of the semi-automatic welding equipment proposed in the utility model Figure 1 ;
[0017] Figure 2 The structure diagram of the semi-automatic welding equipment proposed in the utility model Figure 2 ;
[0018] Figure 3 The structure diagram of the welding module of the semi-automatic welding equipment proposed in the utility model
[0019] Figure 4A kind of semi-automatic welding equipment mobile module's structural diagram is proposed in the utility model.
[0020] In the drawing: 1, rack;2, welding module;201, third linear slide;202, positioning plate;3, first bottom plate;301, first bearing plate;302, first linear slide;4, second bottom plate;401, second bearing plate;402, second linear slide. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0022] In the description of the utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.
[0023] Embodiment:
[0024] Reference Figures 1-4The utility model provides a kind of semi-automatic welding equipment, including rack 1, which is provided with welding module 2, third linear slide 201 for driving welding module 2 to move is fixedly arranged on rack 1, first linear slide 302, second linear slide 402 and third linear slide 201 are electric linear slide, positioning plate 202 is fixedly arranged in the bottom of the shell of third linear slide 201, transparent plate is fixedly arranged in positioning plate 202, the bottom of positioning plate 202 and the bottom of transparent plate are all with the top end surface of battery plate end face when welding, that is, the first cylinder drives first bearing plate 301 with battery plate to rise, make the top end surface of battery plate with the bottom end surface of positioning plate 202 end face, or the second cylinder drives second bearing plate 401 with battery plate, can be clamped in welding process, reduce in welding process due to high temperature and lead to battery plate and warp and other deformation phenomenon, improve welding quality.
[0025] In use, by being fixedly provided with two groups of mobile module that are distributed in upper and lower on rack 1, can be respectively carried out up and down material, realizes continuous processing, reduces the standby time of welding module 2, helps to improve equipment operating efficiency and welding efficiency, reduces production cost, satisfies production requirement;By being fixedly provided with positioning plate 202 on the bottom of the shell of third linear slide 201, the bottom end surface of positioning plate 202 is abutted with the top end surface of battery plate when welding, realizes the clamping of battery plate, can reduce in welding process due to high temperature and lead to battery plate and warp and other deformation phenomenon, improve welding quality.
[0026] Refer to Figure 3 And Figure 4 Here, according to actual use, mobile module includes first linear slide 302 and second linear slide 402, second linear slide 402 is fixedly arranged on rack 1 workbench, first linear slide 302 is fixedly arranged on rack 1 workbench by heightening frame, that is, first linear slide 302 is erected above second linear slide 402 by heightening frame, realizes up and down alternately up and down material, improves welding efficiency.
[0027] Referring to Figure 3 and Figure 4 , the first linear slide 302 is parallel to the second linear slide 402, and the first linear slide 302 is above the second linear slide 402 in the vertical direction, that is, the first linear slide 302 is symmetrically provided with two groups, which are located on the two sides above the second linear slide 402, and in use, by arranging the first linear slide 302 on the two sides above the second linear slide 402, the interference between the first linear slide 302 and the second linear slide 402 is reduced while ensuring reliable support for the first bottom plate 3 and the first bearing plate 301, improving the use effect.
[0028] Referring to Figure 3 and Figure 4 , here, the stage is designed as a first bottom plate 3 and a second bottom plate 4, the first bearing plate 301 is arranged on the first bottom plate 3 by the first cylinder lifting, the second bearing plate 401 is arranged on the second bottom plate 4 by the second cylinder lifting, and the limiting block for guiding the battery plate is arranged on the first bearing plate 301 and the second bearing plate 401, the limiting block is according to the shape of the battery plate, and then the screw is threadedly connected to the corresponding position on the first bearing plate 301 and the second bearing plate 401, realizing guiding and positioning of the battery plate, in use, by lifting the first bearing plate 301 and the second bearing plate 401 on the first bottom plate 3 and the second bottom plate 4 respectively, the first bearing plate 301 and the second bearing plate 401 can be respectively used for supporting the battery plate and driving the battery plate to lift, facilitating the welding module 2 to weld the battery plate.
[0029] Referring to Figures 1-4 , the first bottom plate 3 is fixedly connected with the output end of the first linear slide 302, the second bottom plate 4 is fixedly connected with the output end of the second linear slide 402, and the first guide rail is fixedly arranged on the heightening frame, the bottom of the first bottom plate 3 is slidably connected with the first guide rail, ensuring reliable sliding of the first bottom plate 3, the second guide rail is fixedly arranged on the rack 1, and the bottom of the second bottom plate 4 is slidably connected with the second guide rail, and in the same way, the second bottom plate 4 can be reliably slid, in use, by starting the first linear slide 302 to slide with the first bottom plate 3, the second linear slide 402 to slide with the second bottom plate 4, and the first bottom plate 3 and the second bottom plate 4 to alternately feed and discharge, continuous welding can be realized, improving the welding efficiency.
[0030] In the utility model, before work, first, the battery plate is placed on the first bearing plate 301 and the second bearing plate 401 respectively, then the first linear slide 302 is started and moves to the welding station with the first bottom plate 3 and the first bearing plate 301, the first bearing plate 301 is moved up with the battery plate and is welded, after welding, the first linear slide 302 is returned with the first bottom plate 3 and the battery plate after welding, then the battery plate on the first bearing plate 301 can be taken down, and the new battery plate is reinstalled, in the returning process of the first linear slide 302 with the battery plate after welding, the second linear slide 402 drives the second bottom plate 4 and the second bearing plate 401 to move to the welding station, and welding operation is carried out, after the battery plate on the second bearing plate 401 is welded, the second linear slide 402 returns with the second bottom plate 4 and the like, and the first linear slide 302 can be loaded again when the second linear slide 402 returns, and so on, alternating continuous loading and unloading are realized, and welding efficiency is improved.
[0031] The above is only the preferred embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art in the technical range disclosed by the utility model, according to the technical scheme and the utility model concept of the utility model, equivalent replacement or change are covered in the protection scope of the utility model.
Claims
1. A semi-automatic welding apparatus comprising a frame (1) on which a welding module (2) is arranged, characterized in that, Also include at least two groups of mobile module, are fixedly arranged on the rack (1), the mobile module is provided with a loading platform for carrying the battery plate, and the driving direction of the mobile module is parallel to each other, the mobile module is distributed up and down.
2. A semi-automatic welding apparatus according to claim 1, wherein The mobile module includes a first linear slide (302) and a second linear slide (402), the second linear slide (402) is fixedly arranged on the workbench of the rack (1), and the first linear slide (302) is fixedly arranged on the workbench of the rack (1) through the heightening frame.
3. A semi-automatic welding apparatus according to claim 2, wherein The first linear slide (302) and the second linear slide (402) are parallel to each other, and the first linear slide (302) is above the two sides of the second linear slide (402) in the vertical direction.
4. A semi-automatic welding apparatus according to claim 3, wherein The loading platform includes a first bottom plate (3) and a second bottom plate (4), the first bottom plate (3) is provided with a first bearing plate (301) through the first cylinder lifting, the second bottom plate (4) is provided with a second bearing plate (401) through the second cylinder lifting, and the first bearing plate (301) and the second bearing plate (401) are provided with limiting blocks for guiding the battery plate.
5. A semi-automatic welding apparatus according to claim 4, wherein The first bottom plate (3) is fixedly connected with the output end of the first linear slide (302), the second bottom plate (4) is fixedly connected with the output end of the second linear slide (402), and the heightening frame is fixedly provided with a first guide rail, the bottom of the first bottom plate (3) is slidably connected with the first guide rail, the rack (1) is fixedly provided with a second guide rail, and the bottom of the second bottom plate (4) is slidably connected with the second guide rail.
6. A semi-automatic welding apparatus according to claim 1, wherein The rack (1) is fixedly provided with a third linear slide (201) for driving the welding module (2) to move, the bottom of the third linear slide (201) is fixedly provided with a positioning plate (202), the positioning plate (202) is fixedly provided with a transparent plate, and the bottom of the positioning plate (202) and the bottom of the transparent plate are in contact with the top end surface of the battery plate.