Full-automatic tapping and sorting connection automatic line all-in-one machine

Abstract

The utility model discloses a full-automatic tapping and sorting connection automatic line all-in-one machine. Comprising a rack (1), a tapping device (2), a feeding device (3), a taking device (4), a connecting device (5) and a control device, wherein the tapping device (2) is mounted on the rack (1) and is used for executing tapping operation; the feeding device (3) is used for conveying a profile forwards; the taking device (4) is used for taking away the tapped profile from the feeding device (3); and the control device controls and is connected with all the devices. The full-automatic tapping and sorting connection automatic line all-in-one machine is high in automation degree, capable of working continuously, high in production efficiency, stable in machining quality, easy to operate, capable of greatly saving labor cost and high in universality and applicability.

Description

TECHNICAL FIELD

[0001] The utility model relates to a section bar processing device, concretely is a full -automatic tapping device that can be connected with automatic production line. BACKGROUND

[0002] The existing section bar tapping device usually adopts the conventional production mode of single -process station tapping, needs manual to take away section bar after tapping and carries out next operation, also needs more manual participation during processing, therefore cannot work for a long time continuously, production efficiency is lower, and the precision of the thread processed is lower, quality consistency is difficult to guarantee, operating personnel need to have higher professional skill, especially in large -scale production, the labor cost is higher. UTILITY MODEL CONTENTS

[0003] In order to solve the above -mentioned problem, the utility model provides a full -automatic tapping and sorting connection automatic line integrated machine with the connection device that section bar is automatically sent to next process after tapping is finished.

[0004] The technical scheme adopted by the utility model is as follows:

[0005] A full -automatic tapping and sorting connection automatic line integrated machine, it includes: rack and install tapping device on rack,

[0006] Still include: the feeding device for conveying section bar to forward, the material taking device for taking away the section bar that tapping is finished from feeding device, the connection device for receiving the section bar sent by material taking device and sending to material taking device and control device,

[0007] The tapping device includes: tapping machine assembly for executing tapping operation, tapping linear module for driving tapping machine assembly moves,

[0008] The material taking device includes: material taking gripper and material taking gripper pneumatic cylinder for opening or closing material taking gripper, material taking linear module for driving material taking gripper moves,

[0009] The connection device includes: material receiving assembly for receiving section bar and connection linear module for driving material receiving assembly moves,

[0010] The material receiving assembly includes: connection gripper, connection gripper pneumatic cylinder for opening or closing connection gripper, rotary pneumatic cylinder, connecting rod fixedly connected with connection gripper pneumatic cylinder and connected with piston rod of rotary pneumatic cylinder,

[0011] The tapping device, feeding device, material taking device and connection device are connected with control device and are controlled by control device.

[0012] The feeding device comprises: limiting bearing mechanisms arranged on the left and right sides, and a driving assembly for driving the limiting bearing mechanism on at least one side to move laterally;

[0013] Each limiting bearing mechanism comprises: a longitudinally extending profile limiting workpiece and a profile bearing workpiece, a bearing bottom plate, a bearing cylinder and a linear bearing mounted on the bearing bottom plate, a feeding cylinder for driving the bearing bottom plate to move forward and backward, and a longitudinally extending feeding slide rail; the profile bearing workpiece is arranged on the inner side of the profile limiting workpiece, the bearing bottom plate is slidingly connected to the feeding slide rail, the piston rod of the bearing cylinder and the linear bearing are connected and supported on the bottom of the bearing bottom plate.

[0014] The profile limiting workpiece is provided with a plurality of recesses for limiting the end of the profile along the longitudinal direction, and the recess positions on the profile limiting workpieces on the left and right sides correspond one by one.

[0015] The profile limiting workpieces on the left and right sides are provided with profile limiting auxiliary mechanisms, which comprise: a limiting block and a limiting cylinder for driving the limiting block to move left and right; the limiting block is located at the recess provided on the profile limiting workpiece and is driven by the limiting cylinder to extend out of or retract into the recess, the limiting cylinder is connected to the control device, and the limiting blocks of the profile limiting auxiliary mechanisms on the left and right sides correspond in position.

[0016] The profile bearing workpiece is provided with a profile sensor at the position corresponding to the recess on the rear side, and the profile sensor is signal-connected to the control device.

[0017] The limiting bearing mechanism on one side is further provided with a detection mechanism, which comprises a detection cylinder and a plunger switch driven by the detection cylinder to move up and down; the plunger switch is signal-connected to the control device.

[0018] Each profile limiting auxiliary mechanism is provided with two groups of limiting blocks, profile sensors, detection mechanisms, and material receiving assemblies.

[0019] The driving assembly comprises: a driving motor, two synchronous wheels, a synchronous belt connecting the two synchronous wheels, a connecting seat fixed on the synchronous belt, and one of the synchronous wheels is connected to the driving motor through a shaft coupling;

[0020] The feeding cylinder and the feeding slide rail of each limiting bearing mechanism are mounted on a limiting bottom plate, one side of the limiting bottom plate is fixedly connected to the connecting seat, and the ends of the limiting bottom plate are slidingly connected to two limiting guide rails arranged transversely.

[0021] The tapping linear module comprises a transverse tapping linear module, a longitudinal tapping linear module and a tapping guide rail; the tapping machine assembly is connected to the transverse tapping linear module and is driven by the transverse tapping linear module to move left and right, one end of the transverse tapping linear module is connected to the longitudinal tapping linear module, and the other end is slidably connected to the tapping guide rail and is driven by the longitudinal tapping linear module to move forward and backward.

[0022] The material taking linear module comprises a transverse material taking linear module, a longitudinal material taking linear module and a vertical material taking linear module.

[0023] The material taking clamp hand and the material taking clamp hand cylinder are installed on a material taking mounting plate, the material taking mounting plate is installed on the vertical material taking linear module and is driven by the vertical material taking linear module to move up and down; the vertical material taking linear module is installed on the transverse material taking linear module and is driven by the transverse material taking linear module to move left and right; and the transverse material taking linear module is installed on the longitudinal material taking linear module and is driven by the longitudinal material taking linear module to move forward and backward.

[0024] Compared with the prior art, the full-automatic tapping and sorting connection automatic line integrated machine has the following advantages:

[0025] 1. The connection device is added: according to production requirements, the connection device can change the posture of the profile while taking the profile, so as to adapt to the material taking mode in the whole profile assembly system. The connection device can not only take the material manually, but also change the posture of the material during taking, so as to supply material for the next production line, for example, a window frame automatic production line system, thereby increasing the versatility of the whole machine.

[0026] The automatic tapping machine combined with the connection device having the functions of taking, turning over and transferring can break away from the conventional production mode of single-process station tapping, and the front end and the rear end can be effectively connected with advanced various automatic production lines in parallel connection to realize full automation without manual participation. At the same time, the automatic tapping machine can also be operated semi-automatically by manual operation.

[0027] 2. Rapid processing: the automatic tapping machine can tap two profiles at the same time, and through the automatic control system and the efficient driving device, the automatic tapping machine can quickly complete the processing of threads, thereby greatly shortening the processing time of a single workpiece.

[0028] 3. Continuous operation: the automatic tapping machine can realize long-time continuous operation without frequent rest like manual operation, thereby greatly improving the production efficiency.

[0029] 4. Stable thread quality: the automatic tapping machine can strictly control the depth and pitch of tapping and other parameters through precise control and stable mechanical structure, so as to ensure that the processed threads have high precision and good consistency. Even in batch production, each thread can also meet the precision standard.

[0030] 5. Strong applicability: the tapping machine designed this time can not only realize manual material taking after tapping profile, but also realize full automation in the whole profile processing system.

[0031] 6. Simple operation: the operator does not need to have superb professional skills, only needs to clamp the workpiece correctly, then starts the equipment, and the automatic tapping machine can complete the tapping operation according to the preset program. New employees can operate skillfully after a short period of training.

[0032] 7. Labor cost saving: one automatic tapping machine can replace many manual tapping workers, especially in large-scale production, the labor cost saving is very significant. With the continuous rise of labor cost, the advantage of the automatic tapping machine is more prominent, which can reduce the production cost of enterprises and improve the economic benefits. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 is a perspective view of the full-automatic tapping and sorting connection automatic line all-in-one machine at a certain angle;

[0034] Figure 2 is a perspective view of the full-automatic tapping and sorting connection automatic line all-in-one machine at another angle;

[0035] Figure 3 is a perspective view of the rack 1;

[0036] Figure 4 is a perspective view of the tapping device 2 at a certain angle;

[0037] Figure 5 is a perspective view of the tapping device 2 at another angle;

[0038] Figure 6 is a perspective view of the feeding device 3;

[0039] Figure 7 is a schematic view of the driving assembly 32;

[0040] Figure 8 is a perspective view of one side of the limiting bearing mechanism 31 at a certain angle;

[0041] Figure 9 is a perspective view of the limiting bearing mechanism 31 at another angle; Figure 8

[0042] is a perspective view of the limiting bearing mechanism 31 at another angle; Figure 10

[0043] is a structural schematic view of one side of the profile limiting auxiliary mechanism 33; Figure 11 ​

[0044] Figure 12 is another side profile limiting auxiliary mechanism 33 structure schematic diagram;

[0045] Figure 13 is the detection mechanism 35 structure schematic diagram;

[0046] Figure 14 is the material taking device 4 certain angle perspective view;

[0047] Figure 15 is the material taking device 4 another angle perspective view;

[0048] Figure 16 is the structure schematic diagram of the interface device 5;

[0049] Figure 17 is the structure schematic diagram of the material receiving assembly 51;

[0050] Figure 18 is the structure schematic diagram of the profile. DETAILED DESCRIPTION

[0051] The utility model is further explained in detail below in combination with the drawings and examples.

[0052] As Figure 1 and Figure 2 Full automatic tapping and sorting interface automatic line integrated machine of the utility model includes: rack 1, tapping device 2, feeding device 3, material taking device 4, interface device 5 and control device. Wherein: the structure of rack 1 is as shown in Figure 3 It is a square box shape in this embodiment, and the top is a plane for installing the above-mentioned devices. The feeding device 3 is used to transport the profile 6 to the front; the tapping device 2 is used to perform tapping operation on the profile 6 transported to the tapping station; the material taking device 4 is used to take away the tapping completed profile 6 from the feeding device 3 and send to the interface device 5; the interface device 5 is used to receive the profile sent by the material taking device 4 and transport to the material taking device; the control device is connected with the above-mentioned devices and controls them.

[0053] As Figure 4 and Figure 5 The left and right sides of the tapping device 2 are installed on the rack 1 by support, including: tapping machine assembly 21 and tapping linear module 22 for driving the movement of the tapping machine assembly 21.

[0054] The tapping machine assembly 21 mainly consists of a tap 211 and a tapping motor 212, etc. and is a prior art assembly. When tapping, the tapping motor 212 rotates to drive the tap 211 to rotate forward and descend to a set height. After tapping is completed, the tapping motor 212 reverses to drive the tap 211 to rotate reversely and ascend to a set height.

[0055] The tapping linear module 22 includes a transverse tapping linear module 221, a longitudinal tapping linear module 222 and a longitudinally arranged tapping guide rail 223. The tapping machine assembly 21 is connected to the transverse tapping linear module 221 and can be driven by the transverse tapping linear module 221 to move left and right. One end of the transverse tapping linear module 221 is connected to the longitudinal tapping linear module 222, and the other end is slidingly connected to the tapping guide rail 223 and driven by the longitudinal tapping linear module 222 to move forward and backward. Thus, the tapping linear module 22 can drive the tapping machine assembly 21 to move forward, backward, left and right within a certain range, facilitating tapping operation on the profile within the range.

[0056] The various linear modules described above and below are each provided with a motor, a sliding rail arranged in the length direction and a sliding member. The motor drives the sliding member to slide along the sliding rail. Fixing and installing a workpiece on the sliding member can drive the corresponding workpiece to move back and forth along the length direction by the linear module.

[0057] As shown in Figure 6 , Figure 8 , Figure 9 and Figure 10 , the feeding device 3 is installed below the tapping device 2 and includes a limiting and bearing mechanism 31 arranged on each of the left and right sides, a driving assembly 32 driving the limiting and bearing mechanism 31 on at least one side to move transversely, a profile limiting and assisting mechanism 33 for assisting in limiting the profile during tapping, a profile sensor 34 for sensing whether the profile is in place, and a detection mechanism 35 for detecting whether the profile is placed in the correct direction.

[0058] In this embodiment, the right side (relative to the conveying direction of the profile) limiting and bearing mechanism 31 is fixed on the rack 1, and the left side limiting and bearing mechanism 31 can move left and right transversely under the driving of the driving assembly 32 to approach or move away from the other limiting and bearing mechanism 31. The two groups of limiting and bearing mechanisms 31 are used in cooperation to limit the position of the profile and bear the displacement of the profile.

[0059] In this embodiment, each side of the limiting bearing mechanism 31 includes: a longitudinally extending profile limiting workpiece 311 and a profile bearing workpiece 312, a bearing base plate 313, two front and rear linear bearings 315 mounted on the bearing base plate 313 and a bearing cylinder 314 in the middle, a feeding cylinder 316 for driving the bearing base plate 313 to move back and forth, a longitudinally extending feeding slide rail 317 and a limiting base plate 318.

[0060] The profile-bearing workpiece 312 is located inside the profile-limiting workpiece 311. The bearing base plate 313 is fixed to the slider of the feeding slide rail 317. The feeding cylinder 316 can be a rodless cylinder, with its movable rod connected to the bearing base plate 313, thereby driving the bearing base plate 313 to slide back and forth along the feeding slide rail 317. The piston rod of the bearing cylinder 314 is connected to and supported by a linear bearing 315 at the bottom of the bearing base plate 313. The profile-limiting workpiece 311, the feeding cylinder 316, and the feeding slide rail 317 are mounted on the limiting base plate 318. Thus, the bearing cylinder 314 can drive the profile-bearing workpiece 312 to move up and down, and the linear bearing 315 guides and limits the profile-bearing workpiece 312, ensuring that it can only move vertically. The feeding cylinder 316 can drive the bearing base plate 313 and the bearing cylinder 314, linear bearing 315 and profile bearing workpiece 312 installed on it to move longitudinally, i.e., in the front-back direction.

[0061] like Figure 8 and Figure 10 As shown, the profile limiting workpiece 311 has a plurality of recesses 3111 along the longitudinal direction for limiting the end of the profile. The angle of the bottom surface of the recess 3111 matches the angle of the end face of the profile, and the positions of the recesses 3111 on the left and right profile limiting workpieces 311 correspond one-to-one. The profile can be placed between the recesses 3111 of the left and right profile limiting workpieces 311 and supported on the left and right profile supporting workpieces 312.

[0062] like Figure 6 and Figure 7 As shown, the drive assembly 32 includes: a drive motor 321, two synchronous pulleys 322 (left and right), a synchronous belt 323 connecting the two synchronous pulleys 322, and a connecting seat 324 fixed on the synchronous belt 323. One of the synchronous pulleys 322 is connected to the drive motor 321 via a coupling 325.

[0063] The limiting base plate 318 of the left limiting bearing mechanism 31 is fixedly connected to the connecting seat 324, and the two ends of the limiting base plate 318 are slidably connected to the two horizontally arranged front and rear limiting guide rails 36. When the drive motor 321 starts to rotate, it drives the synchronous wheel 322 to rotate, thereby driving the synchronous belt 323 to rotate, ultimately realizing the left and right lateral movement of the connecting seat 324 and the left limiting bearing mechanism 31.

[0064] In this embodiment, as shown in Figure 8 The profile carrying workpiece 312 is provided with two groups of profile sensors 34 at positions corresponding to the two recesses 3111 on the rear side of the profile carrying workpiece 312, which are signal connected with the control device and can detect whether the profile is placed.

[0065] In this embodiment, the detection mechanism 35 is provided with two groups and installed on the right limiting carrying mechanism 31, which is used to detect whether the profile is placed in the correct direction. As shown in Figure 13 Each group of detection mechanism 35 includes a detection cylinder 351 installed on a mounting bracket 353 and a pin switch 352 driven by the detection cylinder 351 to move up and down. The base of the mounting bracket 353 is fixedly installed on the outside of the profile limiting workpiece 311, and the pin switch 352 is signal connected with the control device. In this embodiment, the structure of the profile 6 is as shown in Figure 18 When the profile 6 is placed on the limiting carrying mechanism 31, the end provided with three round holes 61 is located on the right side, which is the correct placement direction. After the profile sensor 34 detects that the profile is placed in place, the profile 6 is conveyed forward to the detection station by the profile carrying workpiece 312, and then the detection cylinder 351 is actuated to lower the pin switch 352. When the detection cylinder 351 is lowered to the position, if the pin switch 352 is inserted into the corresponding round hole 61 of the profile 6 at this time, the pin switch 352 has no signal output; if the profile is placed in the wrong direction, the pin switch 352 will be pushed to the surface of the profile when it is lowered, at which time a signal will be transmitted to the control device, and the control device will issue a signal to remind that the profile is placed incorrectly, at which time the placement direction of the profile needs to be adjusted to enable the normal subsequent action.

[0066] In front of the detection station is a tapping station, and the profile limiting workpieces 311 on the left and right sides are provided with profile limiting auxiliary mechanisms 33 at the tapping station, which can be used to increase the stability of the profile to be tapped and prevent and limit the movement of the profile during tapping. As shown in Figure 11 The profile limiting auxiliary mechanism 33 on the right side includes a connecting plate 335, two limiting blocks 331 installed on the inner side of the connecting plate 335, a limiting cylinder 332 driving the connecting plate 335 and the limiting blocks 331 to move left and right, a mounting base plate 333, and two fixed columns 334. The positions of the two limiting blocks 331 correspond to the two recesses 3111 on the right profile limiting workpiece 311 one by one, and are driven by the limiting cylinder 332 to extend out of the through holes opened at the two recesses 3111 to limit the movement of the end of the profile, or to retract into the two recesses 3111. The limiting cylinder 332 is installed on the mounting base plate 333 and is connected with the control device, and one end of the fixed column 334 is connected with the mounting base plate 333 and the other end is fixed to the outside of the right profile limiting workpiece 311.

[0067] As shown in Figure 12 The profile limiting auxiliary mechanism 33 on the left side is provided with two groups of front and back, each group including: a limiting block 331, a limiting cylinder 332 for driving the limiting block 331 to move left and right, an installation base plate 333 for the limiting cylinder 332 to be installed thereon, and two front and back fixing columns 334 for fixing and connecting the installation base plate 333 to the outside of the profile limiting workpiece 311 on the left side. Similarly, the positions of the two groups of limiting blocks 331 provided on the same side correspond to the two concave positions 3111 on the profile limiting workpiece 311 on the left side one by one, and are driven by the limiting cylinder 332 to extend into or retract from the two concave positions 3111, and the positions of the limiting blocks 331 of the profile limiting auxiliary mechanisms 33 on the left and right sides correspond to each other.

[0068] As shown in Figure 14 and Figure 15 The material taking device 4 is installed in front of the tapping device 2 and includes a material taking clamp 41 for clamping the profile, a material taking clamp cylinder 42 for opening or closing the material taking clamp 41, and a material taking linear module 43 for driving the material taking clamp 41 to move. The material taking linear module 43 includes a transverse material taking linear module 431, a longitudinal material taking linear module 432, and a vertical material taking linear module 433.

[0069] In this embodiment, the material taking clamp 41 and the material taking clamp cylinder 42 are provided with two sets and are installed on a material taking installation plate 434, which is installed on the vertical material taking linear module 433 and is driven by the vertical material taking linear module 433 to move up and down; the vertical material taking linear module 433 is installed on the transverse material taking linear module 431 and is driven by the transverse material taking linear module 431 to move left and right; the transverse material taking linear module 431 is installed on the longitudinal material taking linear module 432 and is driven by the longitudinal material taking linear module 432 to move forward and backward. Thus, the two groups of material taking clamps 41 can be driven by the material taking linear module 43 to move forward, backward, upward, downward, leftward, and rightward.

[0070] As shown in Figure 16 The connection device 5 is installed on one side of the material taking device 4 and includes a material receiving assembly 51 for receiving the profile and a connection linear module 52 for driving the material receiving assembly 51 to move.

[0071] As shown in Figure 17As shown, the material receiving assembly 51 comprises: a receiving clamp 511 for clamping the profile, a receiving clamp cylinder 512 for opening or closing the receiving clamp 511, a rotary cylinder 513, and a connecting rod 514 fixedly connected with the receiving clamp cylinder 512 and connected with the piston rod of the rotary cylinder 513. Thus, when the rotary cylinder 513 rotates, the connecting rod 514 is rotated, thereby rotating the receiving clamp 511. After the receiving clamp 511 receives the profile, if the material is manually taken, the rotary cylinder 513 does not act, and if the rotary cylinder 513 is used in cooperation with other production line equipment, such as the window frame automatic production line system, the rotary cylinder 513 is automatically rotated according to the instruction, for example, by 90 degrees, to rotate the profile to a suitable material taking posture.

[0072] In the embodiment, the material receiving assembly 51 is provided with two groups of front and rear, and each group is provided with two sets of receiving clamps 511 and receiving clamp cylinders 512 for receiving the profile. The receiving linear module 52 is arranged in the longitudinal direction.

[0073] In the embodiment, the limiting block 331 of each side profile limiting auxiliary mechanism 33, the profile sensor 34, the detection mechanism 35, and the material receiving assembly 51 are each provided with two groups, which can simultaneously perform corresponding operations on two profiles, thereby improving the production efficiency.

[0074] The operation process of the full-automatic tapping and sorting receiving automatic line all-in-one machine is as follows:

[0075] 1. A pair of profiles are placed on the profile bearing workpieces 312 of the left and right side limiting bearing mechanisms 31 of the feeding device 3, and at this time, the two side bearing cylinders 314 are in the raised state.

[0076] 2. After the profiles are stably placed, the two sensors 34 respectively sense the profiles, then the driving motor 321 in the driving assembly 32 is started to drive the left side limiting bearing mechanism 31 to move to the set position of the profile to be processed this time, after reaching the position, the two profile limiting workpieces 311 align the two ends of the two profiles; then the driving motor 321 is started again to reverse, and the left side limiting bearing mechanism 31 moves reversely to loosen the profile;

[0077] 3. Then, the left and right side feeding cylinders 316 simultaneously act to transport the profile to the position below the detection mechanism 35;

[0078] 4. Then, the driving motor 321 is started to drive the left side profile limiting workpiece 311 to move and cooperate with the right side profile limiting workpiece 311 to fix the profile. At the same time, the left and right side bearing cylinders 314 are lowered to make the two side profile bearing workpieces 312 separate from the profile; when the two side bearing cylinders 314 are lowered to the position, the left and right side feeding cylinders 316 simultaneously act to respectively drive the two side profile bearing workpieces 312 to return to the initial position;

[0079] 5. At the same time, the detection cylinder 351 in the detection mechanism 35 drives the ejector pin switch 352 to drop to the set position. At this time, if the ejector pin switch 352 is just inserted into the detection hole of the profile, the detection cylinder 351 will rise, and the next process will continue; if the ejector pin switch 352 touches the surface of the profile and sends an alarm and standby, it is necessary to check whether the profile is placed in the wrong direction or the profile placed is not the processing model set this time;

[0080] 6. After the above detection is completed, the driving motor 321 is started to move the left profile limiting workpiece 311 outward to loosen the profile; at the same time, the two side bearing cylinders 314 are started to rise to drive the two side profile bearing workpieces 312 to lift the profile;

[0081] 7. Then, the two side feeding cylinders 316 act simultaneously to move the profile to the tapping position;

[0082] 8. Then, the driving motor 321 is started to drive the left profile limiting workpiece 311 to move and cooperate with the right profile limiting workpiece 311 to fix the profile, and then the limiting cylinder 332 of the left and right profile limiting auxiliary mechanism 33 is started to extend to drive the corresponding limiting block 331 to insert into the hollow part at the end of the profile. At this time, the profile is completely fixed and the front, back, left and right of the profile are limited;

[0083] 9. Then, the two side bearing cylinders 314 drive the two side profile bearing workpieces 312 to descend to disengage from the profile; then, the two side feeding cylinders 316 act simultaneously to drive the two side profile bearing workpieces 312 to return to the initial position;

[0084] 10. After the profile is completely fixed, the horizontal tapping linear module 221 and the vertical tapping linear module 222 in the tapping device 2 are started to drive the tapping assembly 21 to move above the set first tapping hole position, and then the tapping motor 212 in the tapping assembly 21 is started to rotate forward to drive the tap 211 to descend to the hole position on the surface of the profile to start tapping;

[0085] 11. When the first hole position tapping is completed, the tapping motor 212 in the tapping assembly 21 is started to rotate reversely to drive the tap 211 to rise to the set height, then the horizontal tapping linear module 221 is started to move the tapping assembly 21 above the set second tapping hole position, and then the tapping motor 212 in the tapping assembly 21 is started to rotate forward to drive the tap 211 to descend to the hole position on the surface of the profile to start tapping;

[0086] 12. Repeat the above tapping action, after all the holes to be tapped are completed, the tapping motor 212 in the tapping assembly 21 is started to drive the tap 211 to rise to the initial height, and at the same time, the horizontal tapping linear module 221 and the vertical tapping linear module 222 are started to move the tapping assembly 21 to the initial set position;

[0087] 13. After the tapping device 2 returns to the initial position, the limiting cylinder 332 in the profile limiting auxiliary mechanism 33 drives the corresponding limiting block 331 to retract; at the same time, the driving motor 321 in the driving assembly 32 starts to drive the left limiting bearing mechanism 31 to move away, at which time the profile is completely loosened;

[0088] 14. Then, the two sides of the bearing cylinder 314 are raised to drive the profile to completely separate from the limiting device, and then the two sides of the feeding cylinder 316 simultaneously act to send the profile forward to the tapping station to the position to be taken out;

[0089] 15. Then the two sides of the bearing cylinder 314 are lowered, and then the two sides of the feeding cylinder 316 return to the initial position;

[0090] 16. After the above is completed, the longitudinal taking straight line module 432 in the taking device 4 starts to drive the two taking clamps 41 to move to the taking position above the profile; then the vertical taking straight line module 433 starts to drive the taking clamps 41 to descend to the set position, and then the two taking clamp cylinders 42 start to make the corresponding taking clamps 41 clamp the edges of the profile; then the vertical taking straight line module 433 starts to drive the profile to rise;

[0091] 17. After the vertical taking straight line module 433 drives the profile to rise to the position, the longitudinal taking straight line module 432 and the horizontal taking straight line module 431 start to drive the profile to move to the above of the receiving assembly 51 of the connection device 5;

[0092] 18. Then, the vertical taking straight line module 433 drives the profile to descend to the clamping position of the receiving clamp 511 of the connection device 5, and then the connection clamp cylinder 512 starts to make the corresponding receiving clamp 511 clamp the profile, and then the taking clamp cylinder 42 in the taking device 4 releases the corresponding taking clamp 41, and then the vertical taking straight line module 433 starts to raise the taking clamp 41, while the horizontal taking straight line module 431 and the longitudinal taking straight line module 432 start to make the taking device 4 return to the initial position to wait;

[0093] 19. After the above, when the vertical taking straight line module 433 starts to raise the taking clamp 41 to the position, the rotating cylinder 513 in the connection device 5 does not need to rotate according to the taking mode when taking manually; when used in the automatic production line system of the window frame, for example, the rotating cylinder needs to be started to drive the profile to rotate to the appropriate taking posture;

[0094] 20. At the same time with the above actions, the connection straight line module 52 starts to drive the receiving assembly 51 to move forward with the profile to the set position, and then the processed profile is taken away by the artificial or other supporting equipment.

[0095] The above only describes the whole process of tapping and material taking of one pair of profiles. In actual production, when one pair of profiles runs to the work station of the detection mechanism 35 of the feeding device 3, another pair of profiles has been placed in the initial profile placing position, when the first pair of profiles runs to the tapping position, the second pair of placed profiles has been transported to the work station of the detection mechanism 35, at this time, a third pair of profiles can be placed in the initial profile placing position, and in this way, a batch of profiles of the same type can be continuously processed.

[0096] The utility model is described above in combination with preferred embodiments, but these embodiments are only exemplary and serve only to illustrate. On this basis, the utility model can be replaced and improved in many ways, and these all fall within the scope of protection of the utility model.

Claims

1. A full-automatic tapping and sorting interface automatic line all-in-one machine, comprising: A rack (1) and a tapping device (2) mounted on the rack (1); characterized in that, Further comprising: a feeding device (3) for feeding profiles forward, a taking device (4) for taking the tapping completed profiles from the feeding device (3), a transfer device (5) for receiving the profiles sent by the taking device (4) and transferring to the taking device, and a control device; The tapping device (2) comprises: a tapping machine assembly (21) for performing tapping operation, a tapping linear module (22) for driving the tapping machine assembly (21) to move; The taking device (4) comprises: a taking gripper (41) and a taking gripper cylinder (42) for opening or closing the taking gripper (41), a taking linear module (43) for driving the taking gripper (41) to move; The transfer device (5) comprises: a receiving assembly (51) for receiving profiles and a transfer linear module (52) for driving the receiving assembly (51) to move; The receiving assembly (51) comprises: a transfer gripper (511), a transfer gripper cylinder (512) for opening or closing the transfer gripper (511), a rotary cylinder (513), and a connecting rod (514) fixedly connected with the transfer gripper cylinder (512) and connected with the piston rod of the rotary cylinder (513); The tapping device (2), the feeding device (3), the taking device (4) and the transfer device (5) are connected with the control device and controlled by the control device.

2. The full-automatic tapping and sorting interface automatic line integrated machine according to claim 1, characterized in that, The feeding device (3) comprises: limiting bearing mechanisms (31) arranged on the left and right sides and a driving assembly (32) for driving at least one side of the limiting bearing mechanisms (31) to move laterally; Each side limiting bearing mechanism (31) comprises: profile limiting workpieces (311) and profile bearing workpieces (312) extending longitudinally, a bearing bottom plate (313), a bearing cylinder (314) and a linear bearing (315) mounted on the bearing bottom plate (313), a feeding cylinder (316) for driving the bearing bottom plate (313) to move forward and backward, and a feeding slide rail (317) extending longitudinally; the profile bearing workpieces (312) are arranged on the inner side of the profile limiting workpieces (311), the bearing bottom plate (313) is slidingly connected to the feeding slide rail (317), the piston rod of the bearing cylinder (314) is connected with the linear bearing (315) and supported on the bottom of the bearing bottom plate (313); The profile limiting workpieces (311) are provided with a plurality of recesses (3111) for limiting the end of the profile along the longitudinal direction, and the recesses (3111) on the profile limiting workpieces (311) on the left and right sides are one-to-one corresponding.

3. The full-automatic tapping and sorting interface automatic line integrated machine according to claim 2, characterized in that: The profile limiting auxiliary mechanism (33) is installed on the profile limiting workpiece (311) on the left and right sides, and the profile limiting auxiliary mechanism (33) comprises a limiting block (331) and a limiting cylinder (332) for driving the limiting block (331) to move left and right; the limiting block (331) is located at a recess (3111) provided on the profile limiting workpiece (311) and is driven by the limiting cylinder (332) to extend out of or retract into the recess (3111), the limiting cylinder (332) is connected with the control device, and the positions of the limiting blocks (331) of the profile limiting auxiliary mechanisms (33) on the left and right sides correspond to each other.

4. The full-automatic tapping and sorting interface automatic line integrated machine according to claim 3, characterized in that: The profile sensor (34) is arranged at a position corresponding to the recess (3111) on the rear side of the profile bearing workpiece (312), and the profile sensor (34) is signal-connected with the control device.

5. The automatic tapping and sorting connection automatic line integrated machine according to claim 4, characterized in that: The detection mechanism (35) is further installed on the limiting bearing mechanism (31) on one side; the detection mechanism (35) comprises a detection cylinder (351) and a stylus switch (352) driven by the detection cylinder (351) to move up and down; the stylus switch (352) is signal-connected with the control device.

6. The full-automatic tapping and sorting interface automatic line integrated machine according to claim 5, characterized in that: The limiting block (331) provided on each profile limiting auxiliary mechanism (33), the profile sensor (34), the detection mechanism (35) and the material receiving assembly (51) are each provided with two groups.

7. The automatic tapping and sorting connection automatic line integrated machine according to claim 2, characterized in that The driving assembly (32) comprises a driving motor (321), two synchronous wheels (322), a synchronous belt (323) connecting the two synchronous wheels (322), a connecting seat (324) fixed on the synchronous belt (323), and one of the synchronous wheels (322) is connected with the driving motor (321) through a shaft coupling (325); The feeding cylinder (316) and the feeding slide rail (317) of each limiting bearing mechanism (31) are installed on a limiting bottom plate (318), one side of the limiting bottom plate (318) is fixedly connected with the connecting seat (324), and the two ends of the limiting bottom plate (318) are slidably connected with two limiting guide rails (36) arranged transversely.

8. The full-automatic tapping and sorting interface automatic line integrated machine according to claim 1, characterized in that, The tapping linear module (22) comprises a transverse tapping linear module (221), a longitudinal tapping linear module (222) and a tapping guide rail (223); the tapping mechanism assembly (21) is connected with the transverse tapping linear module (221) and driven by the transverse tapping linear module (221) to move left and right, one end of the transverse tapping linear module (221) is connected with the longitudinal tapping linear module (222), the other end is slidably connected with the tapping guide rail (223) and driven by the longitudinal tapping linear module (222) to move forward and backward.

9. The automatic tapping and sorting interface automatic line integrated machine according to claim 1, characterized in that, The material taking linear module (43) comprises a transverse material taking linear module (431), a longitudinal material taking linear module (432) and a vertical material taking linear module (433). The taking clamp hand (41) and the taking clamp cylinder (42) are installed on a taking installation plate (434) which is installed on the vertical taking linear module (433) and is driven by the vertical taking linear module (433) to move up and down; the vertical taking linear module (433) is installed on the horizontal taking linear module (431) and is driven by the horizontal taking linear module (431) to move left and right; the horizontal taking linear module (431) is installed on the longitudinal taking linear module (432) and is driven by the longitudinal taking linear module (432) to move forward and backward.

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