Infrared ablation machine for friction plate production

Abstract

The utility model discloses an infrared ablating machine for friction plate production, which relates to the technical field of automobile part manufacturing and comprises a workbench, a support frame is fixedly arranged at the top of the workbench, an infrared ablating machine main body is fixedly arranged at the top of the support frame, and clamping components are arranged on two sides of the support frame. The clamping assembly comprises a movable sliding seat, adjusting sliding blocks and an arc-shaped clamping plate, a horizontal sliding groove is formed in one side of the movable sliding seat, the two adjusting sliding blocks are arranged in the horizontal sliding groove in a relatively sliding mode, and the arc-shaped clamping plate is arranged between the two adjusting sliding blocks. By adjusting a movable sliding seat and an adjusting sliding block in the clamping assembly, the clamping requirements of friction plates of different models can be rapidly met, parts do not need to be frequently replaced, and therefore the replacement time and the production preparation time are shortened, and the production efficiency is improved. An operator does not need to carry out tedious manual dismounting and mounting work, and only needs to simply adjust the position and the shape of the clamping assembly, so that the labor intensity of the operator is greatly reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile parts manufacturing, and particularly relates to an infrared ablation machine for friction plate production. BACKGROUND

[0002] Friction plates, also commonly known as brake pads, are critical components in vehicles and mechanical equipment for braking or deceleration. They convert the kinetic energy of the vehicle into heat energy through friction, thereby achieving the braking effect. Ablation machines usually use heating components to ablate the surface of the friction plate at high temperature, causing organic matter to decompose and volatilize under high temperature, resulting in uniform carbonization of the initial surface and formation of the required pore structure.

[0003] In the prior art, a brake pad ablation machine is disclosed in Chinese Patent No. CN220445365U, which includes a main body mechanism, a cooling mechanism, and an adjustment convenient mechanism. The cooling mechanism is located at the upper end of the main body mechanism, and the adjustment convenient mechanism is located at the lower end of the main body mechanism. The main body mechanism includes a mounting frame, a high-temperature-resistant conveyor belt, and a laser ablation machine body. The high-temperature-resistant conveyor belt is movably installed in the middle of the mounting frame, and the laser ablation machine body is fixedly installed at the upper end of the mounting frame. The main body mechanism further includes a controller and a clamping assembly. The clamping assembly includes a support plate, an electric push rod, a push rod, and a clamping plate. The length of the push rod is adjusted by the electric push rod, which pushes the clamping plate to clamp the brake pad, facilitating the ablation of the friction plate by the laser ablation machine body.

[0004] The above prior art has the following disadvantages: Due to the differences in size and shape of different models of brake pads, different sizes of clamping plates are often used for clamping. Therefore, whenever different models of brake pads need to be replaced and processed, the operator needs to manually disassemble the original clamping plate and install a clamping plate suitable for the new model of brake pad. This process is not only tedious and time-consuming, but also increases the labor intensity of the operator and reduces the production efficiency. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide an infrared ablation machine for friction plate production to solve the technical problem that in the prior art, due to the differences in size and shape of different models of brake pads, different sizes of clamping plates are often used for clamping. Therefore, whenever different models of brake pads need to be replaced and processed, the operator needs to manually disassemble the original clamping plate and install a clamping plate suitable for the new model of brake pad. This process is not only tedious and time-consuming, but also increases the labor intensity of the operator and reduces the production efficiency.

[0006] The technical problem that the utility model wants to solve can be realized through the following technical scheme: a friction plate production infrared ablation machine, including a workbench, the top of the workbench is fixedly provided with a support frame, the top of the support frame is fixedly provided with an infrared ablation machine main body, both sides of the support frame are provided with clamping assemblies, and the clamping assemblies are located below the infrared ablation machine main body, the clamping assembly includes a movable sliding seat, an adjusting sliding block and an arc-shaped clamping plate, the side of the support frame is provided with a horizontal sliding hole, one side of the movable sliding seat is fixedly provided with a horizontal sliding rod matched with the horizontal sliding hole in sliding, the other side of the movable sliding seat is provided with a horizontal sliding groove, two adjusting sliding blocks are oppositely arranged in the horizontal sliding groove, the arc-shaped clamping plate is arranged between the two adjusting sliding blocks, and the two ends of the arc-shaped clamping plate are respectively hinged to the corresponding adjusting sliding blocks.

[0007] As a further scheme of the utility model: the clamping assembly further includes an adjusting screw rod, the adjusting screw rod is rotatably arranged in the horizontal sliding groove, and the adjusting sliding block is provided with a threaded hole matched with the adjusting screw rod in screwing.

[0008] As a further scheme of the utility model: the adjusting screw rod is provided with symmetrical threads with opposite screw directions, and the threaded holes of the two adjusting sliding blocks are respectively matched with the corresponding threads.

[0009] As a further scheme of the utility model: the clamping assembly further includes a first motor, the first motor is fixedly connected with the movable sliding seat, and the output end of the first motor is coaxially fixedly connected with the adjusting screw rod.

[0010] As a further scheme of the utility model: the clamping assembly further includes an electric telescopic rod, the electric telescopic rod is fixedly connected with the support frame, and the output end of the electric telescopic rod is fixedly connected with the horizontal sliding rod.

[0011] As a further scheme of the utility model: the top of the workbench is fixedly provided with a conveying assembly, the conveying assembly includes a high-temperature-resistant conveyor belt, the high-temperature-resistant conveyor belt is movably mounted in the middle of the support frame and located below the clamping assembly.

[0012] As a further scheme of the utility model: the conveying assembly further includes a driving roller and a driven roller, the driving roller and the driven roller are rotatably arranged at the two ends of the support frame respectively, and the high-temperature-resistant conveyor belt is wound between the driving roller and the driven roller.

[0013] As a further scheme of the utility model: the conveying assembly further includes a second motor, the second motor is fixedly connected with the support frame, and the output end of the second motor is coaxially fixedly connected with the driving roller.

[0014] As a further scheme of the utility model: the bottom of the workbench is fixedly provided with a plurality of support legs arranged in a matrix.

[0015] As a further scheme of the present application, a rubber foot pad is fixedly arranged at the bottom of the supporting leg.

[0016] The present application has the following beneficial effects compared with the prior art:

[0017] 1. By adjusting the movable sliding seat and the adjusting sliding block in the clamping assembly, the clamping requirement of different models of friction plates can be quickly adapted, without the need for frequent replacement of parts, thereby shortening the replacement time and production preparation time and improving the production efficiency. The operator does not need to perform tedious manual disassembly and installation work, but only needs to simply adjust the position and shape of the clamping assembly, thereby greatly reducing the labor intensity of the operator.

[0018] 2. The clamping assembly enables the infrared ablation machine to be applicable to ablation of friction plates of various sizes and shapes, thereby enhancing the versatility and flexibility of the equipment. Since the clamping assembly can be adjusted according to the actual size and shape of the friction plate, the stable and accurate positioning of the friction plate during ablation can be ensured, thereby improving the ablation precision and product quality.

[0019] The additional aspects and advantages of the present application will be partially given in the following description, partially will become obvious from the following description, or will be understood by the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS

[0020] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:

[0021] Figure 1 is a perspective structural schematic view of an infrared ablation machine for friction plate production.

[0022] Figure 2 is a perspective structural schematic view of a conveying assembly in the present application.

[0023] Figure 3 is a partial structural schematic view of a clamping assembly in the present application.

[0024] Figure 4 is a partial structural sectional view of the clamping assembly in the present application.

[0025] The reference signs include:

[0026] 1, workbench; 2, support frame; 3, infrared ablation machine main body; 4, clamping assembly; 5, movable sliding seat; 6, adjusting sliding block; 7, arc-shaped clamping plate; 8, horizontal sliding hole; 9, horizontal sliding rod; 10, horizontal sliding slot; 11, adjusting screw; 12, first motor; 13, electric telescopic rod; 14, conveying assembly; 15, high-temperature-resistant conveyor belt; 16, driving roller; 17, driven roller; 18, second motor; 19, support leg; 20, rubber foot pad; 21, friction plate. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0028] As shown in the drawings, Figures 1 to 4 A kind of infrared ablation machine for friction plate production, including workbench 1, the top of workbench 1 is fixedly arranged with support frame 2, the top of support frame 2 is fixedly arranged with infrared ablation machine main body 3, and infrared ablation machine main body 3 is used to carry out infrared ablation treatment to friction plate 21. The two sides of support frame 2 are provided with clamping assembly 4, and clamping assembly 4 is below infrared ablation machine main body 3, and clamping assembly 4 is used to clamp different models of friction plate 21.

[0029] Clamping assembly 4 includes movable sliding seat 5, adjusting sliding block 6 and arc-shaped clamping plate 7, and the side of support frame 2 is provided with horizontal sliding hole 8, one side of movable sliding seat 5 is fixedly arranged with horizontal sliding rod 9 that is slidably connected with horizontal sliding hole 8, and movable sliding seat 5 is slidably connected with horizontal sliding hole 8 on support frame 2 by horizontal sliding rod 9, so that movable sliding seat 5 can move horizontally on support frame 2 to adapt to friction plate 21 in different positions.

[0030] The other side of movable sliding seat 5 is provided with horizontal sliding slot 10, two adjusting sliding blocks 6 are slidably arranged in horizontal sliding slot 10, arc-shaped clamping plate 7 is arranged between two adjusting sliding blocks 6, and the two ends of arc-shaped clamping plate 7 are respectively hinged with corresponding adjusting sliding block 6. When the distance between adjusting sliding block 6 changes, arc-shaped clamping plate 7 can adjust its bending degree and clamping range accordingly to adapt to friction plate 21 of different sizes and shapes.

[0031] When different models of friction plate 21 need to be ablated, the operator only needs to adjust the position of movable sliding seat 5 and the relative position of adjusting sliding block 6 in horizontal sliding slot 10, so that arc-shaped clamping plate 7 can adapt to the size and shape of new model friction plate 21. In this process, manual disassembly and replacement of parts are not required, which greatly simplifies the operation process.

[0032] By adjusting the movable sliding seat 5 and the adjusting sliding block 6 in the clamping assembly 4, the clamping requirements of different models of friction plates 21 can be quickly adapted without frequent replacement of parts, thereby shortening the replacement time and production preparation time and improving the production efficiency. The operator does not need to perform tedious manual disassembly and installation work, but only needs to simply adjust the position and shape of the clamping assembly 4, thereby greatly reducing the labor intensity of the operator. The clamping assembly 4 enables the infrared ablation machine to be applicable to ablation of friction plates 21 of various sizes and shapes, thereby enhancing the versatility and flexibility of the equipment. Since the clamping assembly 4 can be adjusted according to the actual size and shape of the friction plate 21, the friction plate 21 can be ensured to be stably and accurately positioned during the ablation process, thereby improving the ablation precision and product quality.

[0033] Reference Figure 3 and Figure 4 As shown in FIGS. 1 and 2, in some embodiments, the clamping assembly 4 further comprises an adjusting screw rod 11, which is rotationally arranged in the horizontal sliding groove 10, and the adjusting sliding block 6 is provided with a threaded hole matched with the adjusting screw rod 11. The adjusting screw rod 11 is provided with symmetrical threads with opposite screw directions, and the threaded holes of the two adjusting sliding blocks 6 are respectively matched with the corresponding threads. When the adjusting screw rod 11 is rotated, due to the interaction of the threads, the two adjusting sliding blocks 6 will move in opposite directions along the adjusting screw rod 11, thereby adjusting the distance between them and changing the bending degree and clamping range of the arc-shaped clamping plate 7.

[0034] The clamping assembly 4 further comprises a first motor 12 fixedly connected with the movable sliding seat 5, and the output end of the first motor 12 is coaxially fixedly connected with the adjusting screw rod 11. By controlling the forward and reverse rotation of the first motor 12, the rotation of the adjusting screw rod 11 can be driven, and the movement of the adjusting sliding block 6 and the adjustment of the arc-shaped clamping plate 7 are realized. The clamping assembly 4 further comprises an electric telescopic rod 13 fixedly connected with the support frame 2, and the output end of the electric telescopic rod 13 is fixedly connected with the horizontal sliding rod 9.

[0035] When the friction plate 21 is ablated, first, the first motor 12 drives the adjusting screw rod 11 to rotate, and the distance between the two adjusting sliding blocks 6 is adjusted to make the arc-shaped clamping plate 7 adapt to the size and shape of the friction plate 21. Then, the horizontal sliding rod 9 is pushed by the electric telescopic rod 13, and then the sliding sliding seat is pushed, so that the two arc-shaped clamping plates 7 clamp the friction plate 21, and finally, the infrared ablation machine main body 3 is started to ablate the friction plate 21.

[0036] By adjusting the control of the lead screw 11 and the first motor 12, precise clamping of different sizes and shapes of friction plates 21 is achieved, improving the precision and stability of ablation. The introduction of the electric telescopic rod 13 and the first motor 12 realizes the automatic adjustment and movement of the clamping assembly 4, reducing the labor intensity of the operator and improving the production efficiency. The clamping assembly 4 enables the infrared ablation machine to be applicable to ablation of various sizes and shapes of friction plates 21, enhancing the versatility and flexibility of the equipment. The combination of automatic operation and precise clamping makes the ablation process more efficient and stable, improving the ablation efficiency and product quality of the friction plates 21.

[0037] Reference Figure 2 As shown, in some embodiments, the top of the workbench 1 is fixedly provided with a conveying assembly 14, which includes a high-temperature-resistant conveyor belt 15 movably installed at the middle of the support frame 2 and located below the clamping assembly 4. The conveying assembly 14 further includes a driving roller 16 and a driven roller 17 rotatably arranged at both ends of the support frame 2, respectively, and the high-temperature-resistant conveyor belt 15 is wound between the driving roller 16 and the driven roller 17. The conveying assembly 14 further includes a second motor 18 fixedly connected with the support frame 2, and the output end of the second motor 18 is coaxially fixedly connected with the driving roller 16.

[0038] Before starting the infrared ablation machine, first drive the adjusting lead screw 11 to rotate by the first motor 12, adjust the distance between the two adjusting blocks 6, so that the arc-shaped clamping plates 7 adapt to the size and shape of the friction plates 21. Then start the second motor 18. The second motor 18 drives the driving roller 16 to rotate, thereby driving the high-temperature-resistant conveyor belt 15 to start running. The friction plates 21 to be processed are placed at the starting end of the high-temperature-resistant conveyor belt 15. With the running of the conveyor belt, the friction plates 21 are continuously and stably transported to the lower side of the clamping assembly 4.

[0039] When the friction plates 21 reach the lower side of the clamping assembly 4, the horizontal slide rod 9 is pushed by the electric telescopic rod 13, thereby pushing the sliding slide, so that the two arc-shaped clamping plates 7 clamp the friction plates 21 and position them in the ablation area of the infrared ablation machine. After confirming that the friction plates 21 have been stably clamped, start the infrared ablation machine body 3 for ablation processing. According to the processing requirements and the material of the friction plates 21, adjust the parameters of the infrared ablation machine to ensure the processing quality and efficiency.

[0040] After the ablation processing is completed, the clamping assembly 4 releases the arc-shaped clamping plates 7, and the high-temperature-resistant conveyor belt 15 continues to run to transport the processed friction plates 21 to the next process or collection area. At the same time, new friction plates 21 to be processed are placed at the starting end of the conveyor belt, starting a new round of processing process.

[0041] The combination of the high-temperature-resistant conveying belt 15 and the second motor 18 realizes efficient and stable transmission of the friction plate 21, and improves production efficiency.

[0042] Reference Figure 2 As shown, in some specific embodiments, the bottom of the workbench 1 is fixedly provided with a plurality of supporting legs 19 arranged in a matrix, which provides balanced support force for the workbench 1. The bottom of the supporting leg 19 is fixedly provided with a rubber foot pad 20. The rubber foot pad 20 has good elasticity and shock absorption performance, and can absorb the vibration and noise generated during the operation of the workbench 1, thereby improving the stability and use comfort of the equipment.

[0043] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. An infrared ablation machine for the production of friction plates, comprising a worktable (1), characterized in that, The top of the workbench (1) is fixedly provided with a support frame (2), the top of the support frame (2) is fixedly provided with an infrared ablation machine body (3), both sides of the support frame (2) are provided with clamping assemblies (4), and the clamping assemblies (4) are located below the infrared ablation machine body (3); the clamping assembly (4) comprises a movable sliding seat (5), an adjusting sliding block (6) and an arc-shaped clamping plate (7); the side of the support frame (2) is provided with a horizontal sliding hole (8); one side of the movable sliding seat (5) is fixedly provided with a horizontal sliding rod (9) which is in sliding fit with the horizontal sliding hole (8); the other side of the movable sliding seat (5) is provided with a horizontal sliding slot (10); two adjusting sliding blocks (6) are oppositely arranged in the horizontal sliding slot (10); and the arc-shaped clamping plate (7) is arranged between the two adjusting sliding blocks (6) and is hingedly connected to the corresponding adjusting sliding block (6) at both ends.

2. The infrared ablation machine for producing a friction plate according to claim 1, characterized in that, The clamping assembly (4) further comprises an adjusting screw rod (11) which is rotatably arranged in the horizontal sliding slot (10); and the adjusting sliding block (6) is provided with a threaded hole which is in threaded fit with the adjusting screw rod (11).

3. The infrared ablation machine for producing a friction plate according to claim 2, characterized in that, The adjusting screw rod (11) is provided with symmetrical threads which are in opposite screw directions; and the threaded holes of the two adjusting sliding blocks (6) are respectively in fit with the corresponding threads.

4. The infrared ablation machine for producing a friction plate according to claim 3, characterized in that, The clamping assembly (4) further comprises a first motor (12) which is fixedly connected to the movable sliding seat (5); and the output end of the first motor (12) is coaxially fixedly connected to the adjusting screw rod (11).

5. The infrared ablation machine for producing a friction plate according to claim 1, characterized in that, The clamping assembly (4) further comprises an electric telescopic rod (13) which is fixedly connected to the support frame (2); and the output end of the electric telescopic rod (13) is fixedly connected to the horizontal sliding rod (9).

6. The infrared ablation machine for producing a friction plate according to claim 1, characterized in that, The top of the workbench (1) is fixedly provided with a conveying assembly (14); the conveying assembly (14) comprises a high-temperature-resistant conveying belt (15); and the high-temperature-resistant conveying belt (15) is movably arranged at the middle portion of the support frame (2) and below the clamping assembly (4).

7. The infrared ablation machine for producing a friction plate according to claim 6, characterized in that, The conveying assembly (14) further comprises a driving roller (16) and a driven roller (17); the driving roller (16) and the driven roller (17) are rotatably arranged at the two ends of the support frame (2); and the high-temperature-resistant conveying belt (15) is arranged around the driving roller (16) and the driven roller (17).

8. The infrared ablation machine for producing a friction plate according to claim 7, characterized in that, The conveying assembly (14) further comprises a second motor (18) which is fixedly connected to the support frame (2); and the output end of the second motor (18) is coaxially fixedly connected to the driving roller (16).

9. The infrared ablation machine for producing a friction plate according to claim 1, characterized in that, The bottom of the workbench (1) is fixedly provided with a plurality of supporting legs (19) which are arranged in a matrix.

10. The infrared ablation machine for producing a friction plate according to claim 9, wherein The bottom of the supporting leg (19) is fixedly provided with a rubber foot pad (20).

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