Powder uniform distribution device in ceramic bead production

By using a powder uniform distribution device in the production of ceramic beads, the problems of uneven powder feeding and waste are solved by using a vibrator to break powder bridging and a scraper to remove adhering powder, thus improving the continuity and stability of production.

CN223948156UActive Publication Date: 2026-02-27SHANDONG YINGJI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202520551521.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-02-27
Estimated Expiration
2035-03-27

AI Technical Summary

Technical Problem

Existing ceramic powders are prone to bridging and arching in storage tanks, resulting in uneven feeding, affecting the continuity and stability of ceramic bead production. At the same time, powder adhering to the inner wall of the storage tank causes material waste.

Method used

A powder uniform distribution device is adopted, including an auxiliary feeding device and a scraper structure. The conical bucket is driven by a vibrator to vibrate slightly in the discharge pipe to break up the bridging phenomenon, and the attached powder is scraped off by the scraper to prevent the powder from adhering to the inner wall of the storage tank.

Benefits of technology

It effectively prevents bridging and arching of powder in the storage tank, ensures the uniformity and continuity of powder feeding, reduces material waste, and improves the stability and utilization rate of ceramic bead production.

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Abstract

The utility model discloses a powder uniform distribution device in ceramic bead production, which relates to the technical field of ceramic bead production, and comprises a mounting frame, a fixing frame is fixedly mounted on the top surface of the mounting frame, a storage tank is fixedly clamped in the mounting frame and the fixing frame, a discharge pipe is fixedly mounted in the middle of the bottom surface of the storage tank, and the discharge pipe is fixedly connected with the mounting frame. A control valve is installed on the surface of the discharging pipe, fixing plates are fixedly installed in the two sides of the mounting frame, the number of the fixing plates is two, an auxiliary discharging device is installed between the two fixing plates, and when the discharging pipe discharges ceramic powder materials, a conical hopper of the auxiliary discharging device is controlled to conduct micro-vibration. The ceramic powder discharged by the discharge pipe on the bottom surface of the storage tank is subjected to movement damage through the conical hopper, so that the phenomenon that the ceramic powder is subjected to bridging and arching in the storage tank to cause non-uniform discharging of the ceramic powder is prevented, and the continuity and the stability during production of ceramic beads are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic bead production technical field, concretely is a powder even distribution device in ceramic bead production. BACKGROUND

[0002] Ceramic beads become the ideal choice of handwork DIY hobbyists because of its various colors and shapes, and can be used to make necklaces, bracelets, earrings and other accessories. Ceramic powder is used in the production process of ceramic beads. Ceramic powder is an important raw material for preparing ceramic products. It is a powder-like substance obtained by fully mixing and baking ceramic raw materials. Ceramic powder is used to make the required ceramic beads.

[0003] However, when the existing ceramic powder is used to prepare ceramic beads, the ceramic powder is prone to arching and bridging in the storage tank, resulting in uneven discharge of the ceramic powder, affecting the continuity and stability of ceramic bead production. In addition, the ceramic powder stored in the storage tank is prone to adhere to the inner wall of the storage tank, which cannot fully utilize the ceramic powder, causing material waste. SUMMARY

[0004] To solve the problem of the existing ceramic powder easily arching and bridging in the storage tank, resulting in uneven discharge of the ceramic powder, affecting the continuity and stability of ceramic bead production; the purpose of the utility model is to provide a powder even distribution device in ceramic bead production.

[0005] To solve the above technical problems, the utility model adopts the following technical scheme: a powder even distribution device in ceramic bead production, comprising a mounting frame, a fixed frame is fixedly installed on the top surface of the mounting frame, a storage tank is fixedly and clamped in the mounting frame and the fixed frame, a discharge pipe is fixedly installed in the middle of the bottom surface of the storage tank, a control valve is installed on the surface of the discharge pipe, a fixed plate is fixedly installed on both sides of the mounting frame, the number of the fixed plates is two, an auxiliary discharge device is installed between the two fixed plates, and the auxiliary discharge device is located directly below the discharge pipe and cooperates with the discharge pipe;

[0006] The auxiliary discharge device comprises a positioning frame, the number of the positioning frames is two, the two positioning frames are fixedly installed on one side of the two fixed plates, a vibration spring is fixedly installed at both ends of the top surface of the two positioning frames, the number of the vibration springs is four, a receiving hopper is fixedly installed at the top end of the four vibration springs, a fixed seat is fixedly installed on one side of the receiving hopper, a vibrator is fixedly installed on one side of the fixed seat, uniformly distributed fixed rods are fixedly installed in the receiving hopper, the number of the fixed rods is three, and a conical hopper is fixedly installed at the top end of the three fixed rods.

[0007] Preferably, the top surface of the storage tank is fixedly provided with a motor, the output end of the motor is fixedly provided with a stirring shaft, the surface of the stirring shaft is sleeved with a mounting sleeve, the surface of the mounting sleeve is fixedly provided with a connecting rod on both sides, the connecting rod on the same side of the mounting sleeve is fixedly provided with a scraper at one end, and the number of the scrapers is two.

[0008] Preferably, the bottom surface of the receiving hopper is fixedly provided with a discharge pipe, the discharge pipe is matched with the receiving hopper, one side of the top surface of the storage tank is fixedly provided with a feeding hopper, and the feeding hopper is matched with the storage tank.

[0009] Compared with the prior art, the utility model has the beneficial effects that:

[0010] 1、The utility model discloses, when the ceramic powder material is discharged to the discharge pipe, the conical hopper of control auxiliary unloading device carries out microvibration, and the ceramic powder material that the conical hopper is discharged to the discharge pipe of storage tank bottom is moved and is destroyed, prevents the arching and the arching phenomenon of ceramic powder in the storage tank, leads to the uneven of ceramic powder unloading, improves the continuity and stability when ceramic pearl production.

[0011] 2、The utility model discloses, when the ceramic powder that stores in the storage tank is used and completes, the output end of motor control stirring shaft drives two scrapers that are installed by mounting sleeve and connecting rod and carries out rotation, and the ceramic powder material that adheres to the inner wall of storage tank is scraped by two scrapers, prevents the ceramic powder from adhering to the inner wall of storage tank, causes material waste. ACCURACY

[0012] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating creative labor.

[0013] Figure 1 It is the whole structure schematic view of the utility model,

[0014] Figure 2 It is the whole structure front view of the utility model,

[0015] Figure 3 It is the auxiliary unloading device structure schematic view of the utility model,

[0016] Figure 4 It is the internal structure section view of the storage tank of the utility model.

[0017] In the diagram: 1. Mounting frame; 11. Fixing plate; 12. Support base; 2. Fixing frame; 3. Storage tank; 31. Discharge pipe; 32. Control valve; 33. Feed hopper; 4. Auxiliary feeding device; 41. Positioning frame; 42. Vibration spring; 43. Receiving hopper; 44. Discharge pipe; 45. Fixing base; 46. Vibrator; 47. Fixing rod; 48. Conical hopper; 5. Motor; 51. Stirring shaft; 511. Rotating component; 52. Mounting sleeve; 53. Connecting rod; 54. Scraper. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example: Figures 1-4 As shown, this utility model provides a powder uniform distribution device for ceramic bead production, including a mounting frame 1. A fixing frame 2 is fixedly installed on the top surface of the mounting frame 1. A storage tank 3 is fixedly clamped inside the mounting frame 1 and the fixing frame 2. A discharge pipe 31 is fixedly installed in the middle of the bottom surface of the storage tank 3. A control valve 32 is installed on the surface of the discharge pipe 31. Fixing plates 11 are fixedly installed on both sides of the mounting frame 1. There are two fixing plates 11. An auxiliary feeding device 4 is installed between the two fixing plates 11. The auxiliary feeding device 4 is located directly below the discharge pipe 31 and cooperates with the discharge pipe 31. The auxiliary feeding device 4 includes a positioning frame 41. There are two positioning frames 41, which are fixedly installed on one side of two fixed plates 11 respectively. Vibration springs 42 are fixedly installed at both ends of the top surface of the two positioning frames 41. There are four vibration springs 42. A receiving hopper 43 is fixedly installed at the top of the four vibration springs 42. A fixed seat 45 is fixedly installed on one side of the receiving hopper 43. A vibrator 46 is fixedly installed on one side of the fixed seat 45. There are three evenly distributed fixed rods 47 fixedly installed inside the receiving hopper 43. A conical hopper 48 is fixedly installed at the top of the three fixed rods 47. The conical hopper 48 cooperates with the discharge pipe 31.

[0020] The installation and fixation of the storage tank 3 are completed through the mounting frame 1 and the fixing frame 2, and the ceramic powder for making ceramic beads is injected into the storage tank 3 for storage and standby use. The installation and fixation of the auxiliary discharging device 4 directly below the discharging pipe 31 are completed through the cooperation of the two fixing plates 11 and the two positioning frames 41. When the ceramic powder is needed, the control valve 32 is opened, and the ceramic powder stored in the storage tank 3 is discharged through the discharging pipe 31. When the ceramic powder is discharged through the discharging pipe 31, the vibrator 46 in the auxiliary discharging device 4 works. Under the cooperation of the four vibration springs 42, the vibrator 46 drives the conical hopper 48 installed in the receiving hopper 43 through the three fixing rods 47 to vibrate slightly in the discharging pipe 31. The ceramic powder discharged from the discharging pipe 31 at the bottom of the storage tank 3 is moved and broken through the conical hopper 48, preventing the bridging and arching of the ceramic powder in the storage tank 3, causing uneven discharge of the ceramic powder, and improving the continuity and stability of the ceramic bead production.

[0021] The motor 5 is fixedly installed on the top surface of the storage tank 3. The output end of the motor 5 is fixedly installed with a stirring shaft 51. The surface of the stirring shaft 51 is sleeved with an installation sleeve 52. The number of the installation sleeves 52 is two. The surface of the two installation sleeves 52 is fixedly installed with a connecting rod 53 on both sides. The two connecting rods 53 on the same side of the two installation sleeves 52 are fixedly installed with a scraper 54 at one end. The number of the scrapers 54 is two. When the ceramic powder stored in the storage tank 3 is about to be used up, the switch of the motor 5 is turned on. The output end of the motor 5 drives the two scrapers 54 installed by the installation sleeve 52 and the connecting rod 53 to rotate. The scraper 54 is attached to the inner wall of the storage tank 3. The ceramic powder attached to the inner wall of the storage tank 3 is scraped by the two scrapers 54, preventing the ceramic powder from adhering to the inner wall of the storage tank 3 and causing material waste.

[0022] The bottom surface of the receiving hopper 43 is fixedly installed with a discharging pipe 44. The discharging pipe 44 cooperates with the receiving hopper 43. The ceramic powder falling into the receiving hopper 43 is discharged into the designated equipment through the discharging pipe 44 for the production of ceramic beads.

[0023] The top surface of the storage tank 3 is fixedly installed with a feeding hopper 33. The feeding hopper 33 cooperates with the storage tank 3. The ceramic powder for making ceramic beads is injected into the storage tank 3 through the feeding hopper 33 for storage and standby use.

[0024] The surface of the stirring shaft 51 is sleeved with a rotating part 511. The rotating part 511 is fixedly installed in the middle of the top surface of the storage tank 3. The rotating part 511 cooperates with the stirring shaft 51 to complete the installation and positioning of the stirring shaft 51 in the storage tank 3, and assists the rotation of the stirring shaft 51.

[0025] The bottom surface of the mounting frame 1 is fixedly provided with support seats 12, and the number of the support seats 12 is two.

[0026] Working principle: the ceramic powder for making ceramic beads is injected into the storage tank 3 for storage, and the auxiliary discharging device 4 is installed and fixed below the discharge pipe 31 through the cooperation of the two fixed plates 11 and the two positioning frames 41; when the ceramic powder needs to be used, the control valve 32 is opened, and the ceramic powder stored in the storage tank 3 is discharged through the discharge pipe 31; when the ceramic powder is discharged through the discharge pipe 31, the vibrator 46 in the auxiliary discharging device 4 works, and under the cooperation of the four vibration springs 42, the vibrator 46 drives the conical hopper 48 installed in the receiving hopper 43 through the three fixed rods 47 to vibrate slightly in the discharge pipe 31, so that the ceramic powder discharged from the discharge pipe 31 at the bottom surface of the storage tank 3 is moved through the conical hopper 48, preventing the ceramic powder from bridging and arching in the storage tank 3, causing uneven discharging of the ceramic powder, and improving the continuity and stability of the ceramic bead production;

[0027] When the ceramic powder stored in the storage tank 3 is about to be used up, the switch of the motor 5 is turned on, the output end of the motor 5 drives the two scrapers 54 installed by the mounting sleeve 52 and the connecting rod 53 to rotate, the scraper 54 is attached to the inner wall of the storage tank 3, and the two scrapers 54 are used to scrape the ceramic powder attached to the inner wall of the storage tank 3, preventing the ceramic powder from being attached to the inner wall of the storage tank 3 and causing material waste.

[0028] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Therefore, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application also intends to include these modifications and variations.

Claims

1. A device for uniform distribution of powder in the production of ceramic beads, comprising a mounting frame (1), characterized in that: The top surface of the mounting frame (1) is fixedly provided with a fixed frame (2), and a storage tank (3) is fixedly and clamped in the mounting frame (1) and the fixed frame (2); the bottom surface of the storage tank (3) is fixedly provided with a discharge pipe (31) in the middle, and the surface of the discharge pipe (31) is provided with a control valve (32); both sides of the mounting frame (1) are fixedly provided with a fixed plate (11), and the number of the fixed plates (11) is two; an auxiliary discharging device (4) is arranged between the two fixed plates (11), and the auxiliary discharging device (4) is located directly below the discharge pipe (31) and cooperates with the discharge pipe (31). The auxiliary discharging device (4) comprises a positioning frame (41), the number of the positioning frames (41) is two, and the two positioning frames (41) are fixedly arranged on one side of the two fixed plates (11); the top surfaces of the two positioning frames (41) are fixedly provided with a vibrating spring (42) at both ends, the number of the vibrating springs (42) is four, the top ends of the four vibrating springs (42) are fixedly provided with a receiving hopper (43), one side of the receiving hopper (43) is fixedly provided with a fixed seat (45), one side of the fixed seat (45) is fixedly provided with a vibrator (46), and the receiving hopper (43) is fixedly provided with uniformly distributed fixed rods (47) therein; the number of the fixed rods (47) is three, and the top ends of the three fixed rods (47) are fixedly provided with a conical hopper (48); the conical hopper (48) cooperates with the discharge pipe (31).

2. The powder uniform distribution device in ceramic bead production according to claim 1, characterized in that, The top surface of the storage tank (3) is fixedly provided with a motor (5) in the middle, the output end of the motor (5) is fixedly provided with a stirring shaft (51), the surface of the stirring shaft (51) is sleeved with a mounting sleeve (52), the number of the mounting sleeves (52) is two, the surfaces of the two mounting sleeves (52) are fixedly provided with a connecting rod (53) on both sides, the two connecting rods (53) on the same side of the two mounting sleeves (52) are fixedly provided with a scraper (54) at one end, and the number of the scrapers (54) is two.

3. The powder uniform distribution device in ceramic bead production of claim 1, wherein, The bottom surface of the receiving hopper (43) is fixedly provided with a discharge pipe (44) in the middle, and the discharge pipe (44) cooperates with the receiving hopper (43).

4. The powder uniform distribution device in ceramic bead production according to claim 1, characterized in that, One side of the top surface of the storage tank (3) is fixedly provided with a feeding hopper (33), and the feeding hopper (33) cooperates with the storage tank (3).

5. The powder uniform distribution device in ceramic bead production according to claim 2, characterized in that, The surface of the stirring shaft (51) is sleeved with a rotating piece (511) at one end, and the rotating piece (511) is fixedly arranged in the middle of the top surface of the storage tank (3) and cooperates with the stirring shaft (51).

6. The powder uniform distribution device in ceramic bead production according to claim 1, characterized in that, The bottom surface of the mounting frame (1) is fixedly provided with a support seat (12) on both sides, and the number of the support seats (12) is two.