Environment-friendly dry-mixed mortar production line

Abstract

The utility model provides an environment-friendly dry-mixed mortar production line, which belongs to the technical field of dry-mixed mortar production and comprises a dry-mixed mortar production line used for processing dry-mixed mortar. The packaging system container is used for packaging the finished product dry-mixed mortar; the dry-mixed mortar production line comprises an additive storing and weighing container, a powder weighing container and a stirring system container; according to the dry-mixed mortar production line and the packaging system container, modular design is adopted, and therefore transportation and installation are convenient; the additive storing and weighing container, the powder weighing container, the stirring system container and the packaging system container are each provided with a fresh air dust removal system, it is guaranteed that no dust overflows in all links, high-cleanliness production of the production line is achieved, and building in industrial parks and other places with high requirements is met.

Description

TECHNICAL FIELD

[0001] The utility model relates to dry -mixed mortar production technical field, concretely relates to a kind of environmental protection dry -mixed mortar production line. BACKGROUND

[0002] Plant type special mortar production line is a kind of dry-mixed mortar production line suitable for industrial park, standardization steel structure plant, environmental protection requirement is high in industrial park, requires near zero emission;The space and height of standardization plant are limited, require quick installation.

[0003] The current plant type special mortar production line usually adopts flat design, and the production line may not be flexible in design and layout, and it is difficult to quickly adapt to changes in product types and market demand. Some production lines may focus on producing a certain type of special mortar, and when market demand changes, the production line is difficult to adjust, affecting production efficiency and response speed. UTILITARIAN CONTENT

[0004] The utility model provides a kind of environmental protection dry -mixed mortar production line to solve the technical problems in prior art.

[0005] To solve the above problems, the environmental protection dry-mixed mortar production line provided by the utility model adopts the following technical scheme: a dry-mixed mortar production line is included, and the dry-mixed mortar production line is used for processing dry-mixed mortar.

[0006] The packaging system container is used for packaging finished dry-mixed mortar.

[0007] The dry-mixed mortar production line includes an additive storage weighing container, a powder weighing container and a mixing system container.

[0008] The additive storage weighing container, the powder weighing container, the mixing system container and the packaging system container are all installed with a fresh air dust removal system.

[0009] The fresh air dust removal system includes a dust removal module installed on the side wall of the container, a fresh air module is installed on the opposite side of the dust removal module, a cavity is formed in the bottom of the container and communicates with the dust removal module, and the dust removal module, the fresh air module and the cavity all communicate with the container. A dust concentration detector is also installed in the container for detecting dust concentration.

[0010] As a further improvement, the additive storage weighing container, the powder weighing container and the mixing system container are arranged in the up-down direction, and the packaging system container is arranged below the mixing system container.

[0011] As a further improvement, the dust removal module includes a dust removal box installed on the side wall of the container, and a dust collector is connected to the side of the dust removal box away from the container.

[0012] As a further improvement, the fresh air module comprises a fresh air box mounted on the side wall of the container, and a fan for conveying fresh air is connected to the fresh air box away from the side of the container.

[0013] As a further improvement, a filter is connected between the fresh air box and the fan to prevent dust overflow.

[0014] As a further improvement, a valve for controlling opening and closing is further connected between the fresh air box and the fan.

[0015] As a further improvement, the dust concentration detector is mounted on the cruise track to increase the detection range.

[0016] The beneficial effects of the above technical solutions of the present application are as follows:

[0017] 1. The dry-mixed mortar production line and packaging system container of the present application adopts modular design, thereby facilitating transportation and installation.

[0018] 2. The modular design can be arranged longitudinally or transversely according to the site and space restrictions, and the dry-mixed mortar production line can be quickly built and installed by connecting different conveying equipment.

[0019] 3. The additive storage weighing container, the powder weighing container, the mixing system container and the packaging system container are all equipped with a fresh air dust removal system to ensure that there is no dust overflow in each link and to realize high-cleanliness production of the production line to meet the high requirements of industrial park construction.

[0020] The fresh air module and the dust removal module are arranged opposite to each other, the fresh air module introduces fresh air into the container and blows dust to the dust removal module, and the dust removal module uses the principle of negative pressure adsorption to adsorb dust, thereby quickly discharging the dust.

[0021] 4. The dust concentration detector adopts a patrol mode to improve the detection range and avoid the problem of large deviation between the measured results and the actual situation due to small detection range of the dust concentration detector. BRIEF DESCRIPTION OF DRAWINGS

[0022] The above and other objects, features and advantages of the exemplary embodiments of the present application will be readily understood through reading the detailed description of the exemplary embodiments of the present application below, with reference to the accompanying drawings. In the drawings, several embodiments of the present application are illustrated by way of example and not limitation, and the same or corresponding reference numerals are used to indicate the same or corresponding parts, in which:

[0023] Figure 1 Fig. 1 is a longitudinal assembly schematic view of the dry-mixed mortar production line of the present application;

[0024] Figure 2The utility model discloses an additive storage and weighing container of the environment-friendly dry-mixed mortar production line.

[0025] Figure 3 The utility model discloses a powder weighing container of the environment-friendly dry-mixed mortar production line.

[0026] Figure 4 The utility model discloses a mixing system container of the environment-friendly dry-mixed mortar production line.

[0027] Figure 5 The utility model discloses a packaging system container of the environment-friendly dry-mixed mortar production line.

[0028] Mark explanation:

[0029] 1, additive storage and weighing container;2, powder weighing container;3, mixing system container;4, packaging system container;5, fresh air dust removal system;51, fan;52, fresh air box;53, cavity;54, dust removal box;55, dust remover. Specific implementation

[0030] The skilled in the art should know that the following described embodiments are part of the disclosure, not all embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the skilled in the art without creative labor belong to the protection scope of the utility model.

[0031] In the dry-mixed mortar production process, each link will produce dust, and the packaging step produces relatively more dust. The existing dust removal system is generally arranged around the packaging system. The environmental protection requirement of industrial park is higher, and the near zero emission is required. The existing dry-mixed mortar production line has relatively large space, and a small amount of dust will be produced in other links, so it is difficult to arrange the dust removal system for the whole factory production line, which leads to the difficulty in meeting the zero emission of dust. In addition, the existing dry-mixed mortar production line is not flexible in layout, for example, the space is limited or the production line is difficult to adjust.

[0032] In view of the above problems, the utility model adopts modular design, and the additive storage and weighing container, the powder weighing container, the mixing system container and the packaging system container are more flexible in arrangement, can be assembled vertically or laid flat, and the production line adjustment difficulty is relatively low.

[0033] Each container forms a relatively small space, and each container is provided with a fresh air dust removal system, which can independently remove dust from each container. The structure of the fresh air dust removal system is not complex, and the cost is relatively low, which ensures the practicability.

[0034] The fresh air dust removal system includes a fresh air module and a dust removal module positioned opposite each other. The fresh air module introduces fresh air, accelerating dust flow and solving the problem of the dust removal module's limited adsorption capacity and limited adsorption area. The cavity at the bottom of the container is connected to the dust collection box of the dust removal module. Some dust may settle to the lower part of the container, where the dust removal module's adsorption capacity is relatively limited. By setting up a cavity at the bottom of the container, it is beneficial to remove dust from the bottom of the container's interior.

[0035] After introducing the basic principles of this utility model, various non-limiting embodiments of this utility model are described in detail below. Any quantity of elements in the accompanying drawings is for illustrative purposes only and not for limitation, and any naming is for distinction only and has no limiting meaning.

[0036] The principles and spirit of this utility model will be explained in detail below with reference to several representative embodiments.

[0037] Example 1 of the environmentally friendly dry-mixed mortar production line provided by this utility model:

[0038] like Figures 1-5 As shown, it includes a dry-mixed mortar production line for processing dry-mixed mortar and a packaging system container 4 for packaging finished dry-mixed mortar; the conveying equipment and supporting equipment such as powder and sand storage silos are all existing technologies and will not be described in detail in this embodiment.

[0039] The dry-mixed mortar production line comprises, from top to bottom, an admixture storage and weighing container 1, a powder weighing container 2, and a mixing system container 3; a packaging system container 4 is located below the mixing system container 3. Except for necessary connecting pipes, the admixture storage and weighing container 1, powder weighing container 2, mixing system container 3, and packaging system container 4 are relatively independent to facilitate dust removal within their respective spaces. Each of these containers consists of corresponding mechanisms and containers; for example, the packaging system container 4 consists of a container and a packaging system installed within it. The container structures of all the above mechanisms are identical, differing only in size. Positioning or connecting components can be installed at the top and bottom of the containers to facilitate rapid assembly of the modules.

[0040] The admixture storage and weighing container 1, the powder weighing container 2, the mixing system container 3, and the packaging system container 4 are all equipped with a fresh air and dust removal system 5;

[0041] The new air dust removal system 5 comprises a dust removal module installed on the side wall of the container, a new air module is installed on the opposite side of the dust removal module, a cavity 53 is formed in the bottom of the container and is communicated with the dust removal module, and the dust removal module, the new air module and the cavity 53 are all communicated with the container; a point hole or a rectangular hole can be arranged between the cavity 53 and the container to make the cavity 53 and the container communicate with each other;

[0042] In the embodiment, the dust removal module comprises a dust removal box 54 installed on the side wall of the container, and a dust collector 55 is connected to the side of the dust removal box 54 away from the container; the dust collector 55 can be of various types, and in the embodiment, a suitable dust collector 55 is selected as the dust collector 55 because the adsorption requirement of the dust collector 55 is not high; in other embodiments, a group of large dust collectors 55 can be shared by the new air dust removal systems 5.

[0043] The new air module comprises a new air box 52 installed on the side wall of the container, and a fan 51 for conveying new air is connected to the side of the new air box 52 away from the container; in the embodiment, a filter is connected between the new air box 52 and the fan 51 to prevent dust from overflowing; a valve for controlling the opening and closing of the new air box 52 and the fan 51 is also connected, and the valve is an electric or pneumatic valve so as to be controlled by an external control system.

[0044] A dust concentration detector is also installed in the container to detect the dust concentration; in the embodiment, the dust concentration detector is installed on a cruise track (not shown in the figure) to increase the detection range; the cruise track is a prior art and its structure will not be described here; the cruise track is generally arranged along the inner wall of the container, and in other embodiments, the inspection track of the dust concentration detector can be adjusted according to the structure of the equipment or the area where dust is easily generated.

[0045] The dust concentration detector arranged to cruise can improve the intelligent degree of the dry-mixed mortar production line; when the dust concentration detector detects that the dust concentration at any position reaches a set value, the corresponding new air dust removal system 5 is started to intelligently remove dust.

[0046] Although the present application has shown and described several embodiments of the present application, it will be apparent to those skilled in the art that many modifications, changes and substitutions can be made without departing from the spirit and scope of the present application. It should be understood that various alternatives to the embodiments of the present application described herein can be employed in practicing the present application. The appended claims are intended to cover all such alternatives as they would be interpreted by one of ordinary skill in the art.

Claims

1. An environmentally friendly dry-mixed mortar production line, comprising: a dry-mixed mortar production line, the dry-mixed mortar production line being used for processing dry-mixed mortar; a packaging system container (4), the packaging system container (4) being used for packaging finished dry-mixed mortar; characterized in that the dry-mixed mortar production line comprises an additive storage weighing container (1), a powder weighing container (2) and a mixing system container (3); the additive storage weighing container (1), the powder weighing container (2), the mixing system container (3) and the packaging system container (4) are each provided with a fresh air dust removal system (5); the fresh air dust removal system (5) comprises a dust removal module installed on the side wall of the container, a fresh air module is installed on the opposite side of the dust removal module, a cavity (53) is formed in the bottom of the container and is in communication with the dust removal module, the dust removal module, the fresh air module and the cavity (53) are all in communication with the container, and a dust concentration detector is further installed in the container.

2. The eco-friendly dry-mixed mortar production line according to claim 1, characterized in that: The additive storage weighing container (1), the powder weighing container (2) and the mixing system container (3) are arranged in the up-down direction, and the packaging system container (4) is arranged below the mixing system container (3).

3. The eco-friendly dry-mixed mortar production line according to claim 1, characterized in that: The dust removal module comprises a dust removal box (54) installed on the side wall of the container, and a dust collector (55) is connected to the side of the dust removal box (54) away from the container.

4. The eco-friendly dry-mixed mortar production line according to claim 1, characterized in that: The fresh air module comprises a fresh air box (52) installed on the side wall of the container, and a fan (51) for conveying fresh air is connected to the side of the fresh air box (52) away from the container.

5. The eco-friendly dry-mixed mortar production line according to claim 4, characterized in that: A filter is connected between the fresh air box (52) and the fan (51) to prevent dust from overflowing.

6. The eco-friendly dry-mixed mortar production line according to claim 5, characterized in that: A valve for controlling the opening and closing of the fresh air box (52) and the fan (51) is further connected therebetween.

7. The eco-friendly dry-mixed mortar production line according to claim 1, characterized in that: The dust concentration detector is installed on a cruising track to increase the detection range.

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