Wallboard film covering device

By introducing an automatic adjustment roller height and a precise positioning cutting mechanism into the wall panel coating device, the problems of uneven film cutting and inability to adjust roller height were solved, achieving smooth film adhesion and efficient cutting on the wall panel surface, thus improving product quality.

CN223948587UActive Publication Date: 2026-02-27GUANGXI HUACHENG NEW MATERIALS TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422931927.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2026-02-27
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

Existing wall panel laminating equipment is prone to wrinkling when cutting the film, causing the covering film to fall off, affecting the quality of the finished product, and it cannot automatically adjust the height of the pressure roller.

Method used

A wall panel coating device was designed, which includes a U-shaped groove for automatically adjusting the height of the pressure roller and a positioning mechanism, combined with a cutting mechanism driven by a linear motor, to achieve precise positioning and smooth cutting of the film.

Benefits of technology

It improves the smooth adhesion of the film to the wall panel surface, reduces manual intervention, increases production speed and product quality, and avoids problems such as wrinkles and bubbles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wallboard laminating device, which relates to the technical field of wallboard laminating and comprises a bottom frame, a mounting plate is rotatably connected onto the bottom frame, a mounting frame is fixedly mounted on the mounting plate, a first support plate and a second support plate are arranged on the mounting frame, a laminating mechanism is fixedly mounted on the first support plate, and the laminating mechanism is fixedly mounted on the second support plate. A positioning mechanism is fixedly mounted on the second supporting plate, a cutting mechanism is fixedly mounted on the mounting plate, and the output end of the cutting mechanism penetrates through the mounting plate and the mounting frame to the inner side of the mounting frame. And the cutting mechanism can stably cut the film, the requirement for manual intervention is reduced through the automatic film covering and cutting process, and the production speed is increased.
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Description

TECHNICAL FIELD

[0001] The utility model relates to wallboard film covering technical field especially relates to a wallboard film covering device. BACKGROUND

[0002] In the production process of wallboard, in order to meet the needs of users, need to cover the film on the wallboard surface, film layer can play the role of decoration, also can to wallboard body play certain protection function.

[0003] The existing wallboard film covering device is easy to make the film wrinkle when cutting the film, reduces the quality of the covered film, causes the covering film to appear the phenomenon such as falling off, influences the finished product quality of wallboard, even leads to the scrap of wallboard, and the existing wallboard film covering device cannot automatically adjust the height of the compression roller. UTILITY MODEL CONTENTS

[0004] In order to overcome at least one defect described in the prior art, the utility model provides a wallboard film covering device.To solve the problems such as automatic adjustment of compression roller height and unable to cut film smoothly.

[0005] The utility model discloses a wallboard film covering device that can automatically adjust the height of the compression roller and smoothly cut the film.

[0006] A wallboard film covering device, including the chassis, the chassis is rotationally connected with the mounting plate, the mounting plate is fixedly installed with the mounting bracket, the mounting bracket is equipped with the first support plate and the second support plate, the first support plate is fixedly installed with the film covering mechanism, the second support plate is fixedly installed with the positioning mechanism, the mounting plate is fixedly installed with the cutting mechanism, and the cutting mechanism output end penetrates mounting plate and mounting bracket to the inside of mounting bracket.

[0007] Through the above scheme, the automatic film covering and cutting process reduces the need for manual intervention, speeds up the production speed, and the positioning mechanism can fix the film. After the film is positioned, the cutting mechanism can smoothly cut the film.

[0008] Further, the film covering mechanism includes a film loading roller, a compression roller and a film, the first support plate is equipped with a first U-shaped groove, the first U-shaped groove is slidably connected with the film loading roller, the film loading roller is rotatably connected in the first U-shaped groove, the mounting bracket is equipped with a second U-shaped groove, the second U-shaped groove is slidably connected with the compression roller, and the compression roller is rotatably connected in the second U-shaped groove. The film loading roller loads the film, and one end of the film passes below the compression roller.

[0009] Through the further scheme, the first U-shaped groove can directly install and dismount the film mounting roller, and the second U-shaped groove can automatically adjust the height of the pressing roller according to the thickness of the wallboard, so that the film can be more smoothly attached to the surface of the wallboard under the pressure of the pressing roller, and problems such as wrinkles or bubbles are avoided, thereby improving the appearance quality and protection performance of the product.

[0010] Further, the positioning mechanism comprises a gas cylinder, a mounting rod, a sliding rail and a sliding plate, the mounting rod is fixedly installed on the end of the second supporting plate, the gas cylinder is fixedly installed on the mounting rod, the output end of the gas cylinder is fixedly connected with the sliding plate through the mounting rod, the sliding rail is fixedly installed on the opposite side surface of the second supporting plate, the sliding plate is provided with a sliding table slidingly connected with the sliding rail on the two sides of the sliding rail, and the bottom of the sliding plate is fixedly installed with a pressing plate.

[0011] Through the further scheme, the gas cylinder driving and the sliding rail guiding system can make the sliding plate accurately move to the predetermined position, thereby ensuring the accuracy of the film positioning and facilitating the subsequent cutting of the film.

[0012] Further, the cutting mechanism comprises a linear motor and a cutter, the linear motor is fixedly installed at the bottom of the mounting plate, the cutter is fixedly installed on the output end of the linear motor, and the cutter is fixedly installed on the cutter.

[0013] Through the further scheme, the accurate control provided by the linear motor enables the cutter to cut according to the preset path, ensuring the accuracy and consistency of the cutting line, and the cutter cuts the film.

[0014] Further, a first sliding groove is arranged on the mounting plate beside the linear motor, a second sliding groove is arranged at the bottom of the mounting frame, the second sliding groove corresponds in position to the first sliding groove, and the cutter passes through the first sliding groove and the second sliding groove into the mounting frame.

[0015] Through the further scheme, the first sliding groove and the second sliding groove enable the cutter to pass from the bottom of the mounting plate to the inside of the mounting frame, thereby cutting the film, the sliding groove provides an accurate guiding path for the cutter, ensuring the straightness and parallelism during the cutting process, and by limiting the movement range of the cutter, cutting deviation caused by vibration or deviation can be avoided.

[0016] Further, a protection block is arranged at one end of the second sliding groove in the bottom of the mounting frame, the protection block is provided with a groove, and the cutter is located in the groove.

[0017] Through the further scheme, the groove provides a safe storage position for the cutter, reducing the risk of accidental touching or collision of the sharp edge by the operator, and when the equipment is not working, the cutter can be completely stored in the groove, avoiding damage or injury caused by external factors.

[0018] Further, the pressing plate is provided with a cutting groove for moving the cutter and a groove for placing the protective block, and the groove is communicated with the cutting groove.

[0019] Through the above further scheme, when the pressing plate fixes and presses the film, the cutting groove can provide space for the movement of the cutter, ensuring the smooth movement of the cutter, and the groove can provide space for placing the protective block when the pressing plate is pressed down, so that the pressing plate can better fix and press the film.

[0020] Further, the bottom frame is provided with a first conveying belt beside the mounting plate, and a second conveying belt beside the bottom frame.

[0021] Through the above further scheme, the second conveying belt can automatically send the wallboard to be processed into the working area of the film covering device, and the first conveying belt is responsible for moving the wallboard after film covering.

[0022] Further, the mounting plate is connected with the bottom frame through a hinge.

[0023] Through the above further scheme, the mounting plate can be flipped, so that the linear motor and the cutter on the mounting plate can be conveniently maintained.

[0024] In summary, the wallboard film covering device has the following technical effects:

[0025] 1. The positioning mechanism can fix the film, and after the film is positioned, the cutting mechanism can stably cut the film, so that the automatic film covering and cutting process reduces the need for manual intervention and speeds up the production.

[0026] 2. The second U-shaped groove can automatically adjust the height of the pressing roller according to the thickness of the wallboard, so that the film can be more smoothly attached to the surface of the wallboard under the action of the pressing force of the pressing roller, avoiding problems such as wrinkles or bubbles, thereby improving the appearance quality and protection performance of the product. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed in the embodiment description.

[0028] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0029] Figure 2 It is a schematic diagram of the mounting rack structure of the present application;

[0030] Figure 3 It is a schematic diagram of the film covering mechanism structure of the present application;

[0031] Figure 4It is the positioning mechanism structure schematic view of the utility model;

[0032] Figure 5 It is the cutting mechanism structure schematic view of the utility model;

[0033] Figure 6 It is the utility model's Figure 5 It is the local amplification structure schematic view of A place in the middle;

[0034] Figure 7 It is the first sliding groove and second sliding groove section structure schematic view of the utility model;

[0035] Figure 8 It is the pressing plate structure schematic view of the utility model.

[0036] In the drawing: 1, underframe;11, mounting plate;111, first sliding groove;2, mounting frame;21, first branch plate;211, first U-shaped groove;22, second branch plate;221, second U-shaped groove;23, second sliding groove;24, protection block;241, recess;3, film covering mechanism;31, film mounting roller;32, compression roller;33, film;4, positioning mechanism;41, air cylinder;42, mounting rod;43, sliding rail;44, sliding plate;441, sliding table;442, pressing plate;442a, cutting groove;442b, groove body;5, cutting mechanism;51, linear motor;511, clamping block;52, cutter;6, first conveying belt;7, second conveying belt. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0038] In the description of the utility model, it needs to be explained that the orientation or position relation indicated by the terms 'center', 'upper', 'lower', 'left', 'right','vertical', 'horizontal', 'inner', 'outer' and the like is the orientation or position relation based on the orientation or position relation shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. In addition, the terms 'first','second', 'third' are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0039] In the description of the utility model, it is to be explained that, unless there is definite and limited provision and limitation, the term "installation", "connection", "connection" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be the communication inside two elements.For ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.In addition, the technical features involved in the different embodiments of the utility model described below can be combined with each other as long as there is no conflict between them.

[0040] Embodiment:

[0041] Reference Figures 1-3 As shown in the wall plate film laminating device, including the chassis 1, the chassis 1 is rotatably connected with the mounting plate 11, the mounting plate 11 is fixedly installed with the mounting bracket 2, the mounting bracket 2 is equipped with the first branch plate 21 and the second branch plate 22, the first branch plate 21 is equipped with the first U-shaped groove 211, the film loading roller 31 is slidably connected in the first U-shaped groove 211, the film loading roller 31 is rotatably connected in the first U-shaped groove 211, the mounting bracket 2 is equipped with the second U-shaped groove 221, the second U-shaped groove 221 is slidably connected with the compression roller 32, the compression roller 32 is rotatably connected in the second U-shaped groove 221, the film loading roller 31 loads the film 33, the film 33 passes through the lower side of the compression roller 32, the first U-shaped groove 211 can directly install and dismount the film loading roller 31, the second U-shaped groove 221 can automatically adjust the height of the compression roller 32 according to the thickness of the wallboard, so that the film 33 can be more smoothly attached to the surface of the wallboard under the action of the compression roller 32, avoiding the problems such as wrinkles or bubbles, thereby improving the appearance quality and protection performance of the product.

[0042] Reference Figure 4 As shown in the wall plate film laminating device, including the chassis 1, the chassis 1 is rotatably connected with the mounting plate 11, the mounting plate 11 is fixedly installed with the mounting bracket 2, the mounting bracket 2 is equipped with the first branch plate 21 and the second branch plate 22, the first branch plate 21 is equipped with the first U-shaped groove 211, the film loading roller 31 is slidably connected in the first U-shaped groove 211, the film loading roller 31 is rotatably connected in the first U-shaped groove 211, the mounting bracket 2 is equipped with the second U-shaped groove 221, the second U-shaped groove 221 is slidably connected with the compression roller 32, the compression roller 32 is rotatably connected in the second U-shaped groove 221, the film loading roller 31 loads the film 33, the film 33 passes through the lower side of the compression roller 32, the first U-shaped groove 211 can directly install and dismount the film loading roller 31, the second U-shaped groove 221 can automatically adjust the height of the compression roller 32 according to the thickness of the wallboard, so that the film 33 can be more smoothly attached to the surface of the wallboard under the action of the compression roller 32, avoiding the problems such as wrinkles or bubbles, thereby improving the appearance quality and protection performance of the product.

[0043] Reference Figures 5-7As shown, the bottom of the mounting plate 11 is fixedly provided with a linear motor 51, the output end of the linear motor 51 is fixedly provided with a clamping block 511, and the clamping block 511 is fixedly provided with a cutter 52. The precise control provided by the linear motor 51 enables the cutter 52 to cut according to a preset path, thereby ensuring the accuracy and consistency of the cutting line, and the cutter 52 cuts the film 33.

[0044] Among them, the mounting plate 11 is connected with the bottom frame 1 through a hinge, which can overturn the mounting plate 11, thereby facilitating the maintenance of the linear motor 51 and the cutter 52 on the mounting plate 11.

[0045] Among them, referring to Figure 7 As shown, a first sliding groove 111 is arranged beside the linear motor 51 on the mounting plate 11, and a second sliding groove 23 is arranged at the bottom of the mounting bracket 2. The second sliding groove 23 corresponds in position to the first sliding groove 111, and the cutter 52 passes through the first sliding groove 111 and the second sliding groove 23 to the inside of the mounting bracket 2. The first sliding groove 111 and the second sliding groove 23 enable the cutter 52 to pass from the bottom of the mounting plate 11 to the inside of the mounting bracket 2, thereby cutting the film 33. The sliding grooves provide the cutter 52 with a precise guide path, ensuring the straightness and parallelism during cutting. By limiting the movement range of the cutter 52, cutting deviation caused by vibration or deviation can be avoided.

[0046] Among them, referring to Figure 7 As shown, a protective block 24 is arranged at one end of the second sliding groove 23 at the bottom of the mounting bracket 2, and a recess 241 is arranged on the protective block 24. The cutter 52 is located in the recess 241, which provides a safe storage position for the cutter 52, reducing the risk of accidental touching or collision with the sharp edge by the operator. When the equipment is not working, the cutter 52 can be completely stored in the recess 241, avoiding damage or injury caused by external factors.

[0047] Among them, referring to Figure 8 As shown, the pressing plate 442 is provided with a cutting groove 442a for the movement of the cutter 52 and a groove body 442b for placing the protective block 24. The groove body 442b is in communication with the cutting groove 442a. When the pressing plate 442 is pressing and fixing the film 33, the cutting groove 442a can provide space for the movement of the cutter 52, ensuring that the cutter 52 can move smoothly. The groove body 442b can provide a space for placing the protective block 24 when the pressing plate 442 is pressed down, so that the pressing plate 442 can better fix and press the film 33.

[0048] Referring to Figure 1 As shown, a first conveying belt 6 is arranged beside the mounting plate 11 on the bottom frame 1, and a second conveying belt 7 is arranged beside the bottom frame 1. The first conveying belt 6 can automatically feed the wallboard to be processed into the working area of the film coating device, and the second conveying belt 7 is responsible for moving the wallboard that has completed the film coating out.

[0049] The working principle of the utility model is:

[0050] The wallboard is conveyed to below the compression roller 32 through the second conveying belt 7, the compression roller 32 can automatically adjust according to the thickness of the wallboard, the film 33 is pressed on the wallboard through the compression roller 32, the wallboard is driven through the first conveying belt 6, when the tail end of the wallboard passes through the second sliding groove 23, the first conveying belt 6 stops, the slide plate 44 is driven to move downwards on the slide rail 43 by the air cylinder 41, the pressing plate 442 is driven to move downwards by the slide plate 44, until the pressing plate 442 is pressed on the film 33, at this time, the linear motor 51 drives the cutter 52 to cut the film 33, the first conveying belt 6 runs, and drives the wallboard to move.

[0051] The above is only the specific implementation of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can easily think of the changes or replacements within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claims.

Claims

1. A wall panel coating device, comprising a base frame (1), characterized in that: A mounting plate (11) is rotatably connected to the base frame (1). A mounting bracket (2) is fixedly mounted on the mounting plate (11). A first support plate (21) and a second support plate (22) are provided on the mounting bracket (2). A film covering mechanism (3) is fixedly mounted on the first support plate (21). A positioning mechanism (4) is fixedly mounted on the second support plate (22). A cutting mechanism (5) is fixedly mounted on the mounting plate (11). The output end of the cutting mechanism (5) passes through the mounting plate (11) and the mounting bracket (2) to the inside of the mounting bracket (2). The positioning mechanism (4) includes a cylinder (41), a mounting rod (42), a slide rail (43), and a sliding plate (44). The mounting rod (42) is fixedly installed on the end of the second support plate (22). The cylinder (41) is fixedly installed on the mounting rod (42). The output end of the cylinder (41) passes through the mounting rod (42) and is fixedly connected to the sliding plate (44). The slide rail (43) is fixedly installed on the opposite side of the second support plate (22). The sliding plate (44) has slide tables (441) on both sides facing the slide rail (43) that are slidably connected to the slide rail (43). The pressure plate (442) is fixedly installed at the bottom of the sliding plate (44). The cutting mechanism (5) includes a linear motor (51) and a cutter (52). The linear motor (51) is fixedly installed at the bottom of the mounting plate (11). A clamping block (511) is fixedly installed on the output end of the linear motor (51), and the cutter (52) is fixedly installed on the clamping block (511).

2. The wall panel coating device according to claim 1, characterized in that: The film coating mechanism (3) includes a film loading roller (31), a pressure roller (32), and a film (33). The first support plate (21) is provided with a first U-shaped groove (211), and the film loading roller (31) is slidably connected in the first U-shaped groove (211). The film loading roller (31) is rotatably connected in the first U-shaped groove (211). The mounting frame (2) is provided with a second U-shaped groove (221), and the pressure roller (32) is slidably connected in the second U-shaped groove (221). The pressure roller (32) is rotatably connected in the second U-shaped groove (221). The film loading roller (31) loads the film (33), and one end of the film (33) passes under the pressure roller (32).

3. The wall panel coating device according to claim 1, characterized in that: The mounting plate (11) is provided with a first slide groove (111) next to the linear motor (51), and the bottom of the mounting bracket (2) is provided with a second slide groove (23). The second slide groove (23) corresponds to the position of the first slide groove (111). The cutter (52) passes through the first slide groove (111) and the second slide groove (23) into the mounting bracket (2).

4. A wall panel coating device according to claim 3, characterized in that: The mounting bracket (2) has a protective block (24) at one end of the second slide groove (23) at its bottom. The protective block (24) has a groove (241) and the cutter (52) is located in the groove (241).

5. A wall panel coating device according to claim 1, characterized in that: The pressure plate (442) is provided with a cutting groove (442a) for moving the cutter (52) and a groove (442b) for placing the protective block (24), and the groove (442b) is connected to the cutting groove (442a).

6. A wall panel coating device according to claim 5, characterized in that: A first conveyor belt (6) is provided on the base frame (1) next to the mounting plate (11), and a second conveyor belt (7) is provided next to the base frame (1).

7. A wall panel coating device according to claim 1, characterized in that: The mounting plate (11) is connected to the base frame (1) via a hinge.