Lawn base cloth compounding device

By controlling the amount of adhesive applied through the rolling contact of the guide roller and the coating roller, and combining the inclined upper pressure roller and the horizontally arranged lower pressure roller, the problem of uneven adhesive application affecting the turf backing fabric lamination effect is solved. This achieves uniform adhesive application and compaction of the turf backing fabric in one integrated process, thus improving the lamination efficiency.

CN223948795UActive Publication Date: 2026-02-27YANGZHOU YARUN FABRIC CO LTD
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Patent Information

Application Number
CN202520626943.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-06
Publication Date
2026-02-27
Estimated Expiration
2035-04-06

AI Technical Summary

Technical Problem

During the process of laminating lawn base fabric, applying too much or too little adhesive can easily affect the overall lamination effect of the base fabric.

Method used

The adhesive guide roller and the adhesive coating roller in the adhesive coating frame make rolling contact to control the amount of adhesive applied. The turf backing is compacted by the inclined upper pressure roller and the horizontally arranged lower pressure roller to ensure that the adhesive is applied and compacted evenly.

Benefits of technology

It achieves uniform application of adhesive and tight compaction of turf backing, improving composite efficiency and enhancing the adhesion and compaction strength of the composite device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a lawn base cloth compounding device, which relates to the technical field of lawn base cloth compounding and comprises a base cloth compounding machine body, a conveyor belt is mounted on the left side of the upper end face of the base cloth compounding machine body, a gluing frame is supported at the upper end of the base cloth compounding machine body through a first electric push rod, and a constant-temperature glue liquid tank is fixed on the upper surface of the gluing frame. The rear side of the gluing frame is connected with a glue solution spray head through a glue conveying pipe, the inner side of the gluing frame is in shaft connection with a glue guide roller and a gluing roller, a lower pressing roller mechanism is installed on the right side of the conveying belt, upper pressing rollers are correspondingly distributed at the upper end of the lower pressing roller mechanism, and the upper pressing rollers are connected with a pressing roller frame through a transmission shaft. The upper end of the pressing roller frame is connected with a supporting plate frame through a second electric push rod, and the supporting plate frame is welded and fixed to the upper surface of the base cloth compounding machine body. The utility model solves the problem that the overall compositing effect of the base cloth is easily influenced by too much or too little adhesive when the composite layer of the base cloth of the lawn is coated with the adhesive.
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Description

TECHNICAL FIELD

[0001] The utility model relates to turf backing composite technical field, concretely relates to a turf backing composite device. BACKGROUND

[0002] As an important component of artificial turf, the composite process of turf backing has a crucial influence on the overall performance and service life of the turf, and the composite of the multi-layer turf backing needs to be tightly combined through adhesion and compaction, but too much or too little adhesive used when coating the adhesive on the turf backing composite layer can easily affect the overall composite effect of the backing. UTILITY MODEL CONTENTS

[0003] To overcome the defects existing in the prior art, a turf backing composite device is provided to solve the problem that too much or too little adhesive used when coating the adhesive on the turf backing composite layer can easily affect the overall composite effect of the backing.

[0004] To achieve the above-mentioned purpose, a turf backing composite device is provided, which comprises a backing composite machine body, a conveyor belt is installed on the left side of the upper end face of the backing composite machine body,

[0005] The upper end of the backing composite machine body is supported by an electric push rod one, a glue coating frame is fixed on the upper surface of the glue coating frame, a constant temperature glue tank is fixed on the upper surface of the glue coating frame, a glue liquid nozzle is connected to the rear side of the glue coating frame through a glue conveying pipe, a glue guide roller and a glue coating roller are shaft-connected to the inner side of the glue coating frame, a lower compression roller mechanism is installed on the right side of the conveyor belt, upper compression rollers are distributed on the upper end of the lower compression roller mechanism, the upper compression rollers are connected to a compression roller frame through a transmission shaft, a support plate frame is connected to the upper end of the compression roller frame through an electric push rod two, and the support plate frame is welded and fixed on the upper surface of the backing composite machine body.

[0006] Further, a material conveying roller is symmetrically installed on the left end groove surface of the support plate frame, a feeding roller is installed on the upper end of the support plate frame, and an electric push rod two is embedded and fixed on the lower end surface of the support plate frame.

[0007] Further, a displacement sensor is arranged on the lower surface of the support plate frame, a fixed frame is welded on the upper end surface of the backing composite machine body, and a roller frame is connected to the fixed frame through a hook spring.

[0008] Further, an auxiliary roller is installed on the inner side of the roller frame, and the auxiliary roller is distributed on the left side of the glue coating frame, and a dust collection cover is fixed on the left end of the glue coating frame.

[0009] Further, a dust collection pipe is connected to the upper end of the dust collection cover, and glue liquid nozzles are equidistantly installed on the inner wall of the upper end of the glue coating frame, and the glue liquid nozzles are located on the upper roller surface of the glue guide roller.

[0010] Further, the glue guide roller lower end is distributed with a glue coating roller, and a motor is fixed to the rear side of the pressing roller frame; and the motor is connected with a transmission shaft.

[0011] Further, the inside of the pressing roller frame is connected with three groups of upper pressing rollers through a transmission shaft; the three groups of upper pressing rollers are arranged in a left high and right low inclined manner, and a transmission wheel assembly is installed on the front end surface of the transmission shaft.

[0012] The lawn base cloth composite device has the advantages that the roller surface of the glue guide roller in the glue coating frame is in rolling contact with the glue coating roller surface, the amount of the coating liquid and the glue liquid is uniformly distributed through the rolling surface friction contact control of the double rollers, the uniform glue liquid adhered to the glue coating roller surface is rolled and applied on the surface of the lawn base cloth layer, the adhesive is uniformly and equally applied on the surface of the lawn base cloth, the adhesion of the lawn base cloth is not affected by the excessive or insufficient amount of the adhesive, the upper pressing rollers arranged in an inclined manner and the lower pressing rollers arranged in a horizontal manner in the pressing roller frame continuously increase the pressing force on the lawn base cloth adhered between the upper and lower pressing rollers, the lawn composite base cloth is ensured to be compactly pressed and closely attached, the lawn base cloth composite is firmly compacted, the base cloth composite device with the functions of glue coating and compaction is realized, and the compounding efficiency of the lawn base cloth composite device is improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] Fig. 1 It is a front view structural schematic diagram of the lawn base cloth composite device.

[0014] Fig. 2 It is a front view sectional structure schematic diagram of the lawn base cloth composite device.

[0015] Fig. 3 It is a front view sectional structure schematic diagram of the glue coating mechanism.

[0016] Fig. 4 It is a side view sectional connection structure schematic diagram of the upper pressing roller.

[0017] In the drawing: 1, base cloth composite machine body; 11, auxiliary roller; 12, fixed frame; 13, electric push rod one; 14, roller frame; 15, hook spring; 16, conveying belt; 2, glue coating frame; 21, constant temperature glue liquid tank; 22, glue coating roller; 23, glue guide roller; 24, dust suction pipe; 25, dust suction cover; 26, glue conveying pipe; 27, glue liquid spray head; 3, lower pressing roller mechanism; 4, support plate frame; 41, feeding roller; 42, material conveying roller; 43, displacement sensor; 5, upper pressing roller; 51, pressing roller frame; 52, electric push rod two; 53, transmission wheel assembly; 54, transmission shaft; 55, motor. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0019] Referring to Figs. 1 to 4 The utility model provides a kind of lawn base cloth composite device, comprising: base cloth composite machine body 1, base cloth composite machine body 1 upper end face left side is equipped with conveyor belt 16,

[0020] Base cloth composite machine body 1 upper end is supported with gluing frame 2 by electric push rod one 13, constant-temperature glue tank 21 is fixed on the upper surface of gluing frame 2, glue nozzle 27 is connected with glue injection pipe 26 on the rear side of gluing frame 2, glue guide roller 23 and gluing roller 22 are shaft-connected in the inside of gluing frame 2, lower press roller mechanism 3 is installed on the right side of conveyor belt 16, upper press roller 5 is distributed in correspondence on the upper end of lower press roller mechanism 3, upper press roller 5 is connected with press roller frame 51 by transmission shaft 54, support plate frame 4 is connected with the upper end of press roller frame 51 by electric push rod two 52, support plate frame 4 is welded and fixed on the upper surface of base cloth composite machine body 1.

[0021] Firstly, first layer lawn base cloth composite material is laid on the surface of conveyor belt 16 of base cloth composite machine body 1, and second layer lawn base cloth composite material in roll shape is sleeved on the surface of material feeding roller 41 of lawn base cloth composite material 4, so that the second layer lawn base cloth composite material moves to upper press roller 5 by passing through material feeding roller 42, the first layer lawn base cloth composite material is transported to gluing roller 22 by conveyor belt 16, so that gluing roller 22 rolls and applies glue attached by gluing roller 23 on the upper surface of the first layer lawn base cloth composite material, the first layer lawn base cloth composite material with glue after applying is adhered with the second layer lawn base cloth composite material and enters upper press roller 5 and lower press roller mechanism 3, and the output in base cloth composite machine body 1 after compaction by multiple sets of upper and lower press rollers, that is, the lawn base cloth composite processing process can be completed.

[0022] In the embodiment, material feeding roller 42 is symmetrically installed on the left side end groove surface of support plate frame 4, material feeding roller 41 is installed on the upper end of support plate frame 4, and electric push rod two 52 is embedded and fixed on the lower end surface of support plate frame 4.

[0023] As a preferred embodiment, the left and right symmetrical groove surface of the support plate frame 4 is provided with two groups of material conveying rollers 42, and the front and rear ends of the left material conveying roller 42 are connected with the limiting groove of the support plate frame 4 through the spring limiting connection, which facilitates the spring elastic pushing of the left material conveying roller 42 to roll and clamp the lawn base cloth composite material conveyed on the feeding roller 41, and facilitates the downward conveying of the lawn base cloth composite material. The electric push rod two 52 facilitates the pushing of the spacing between the upper pressing roller 5 and the lower pressing roller mechanism 3, so as to avoid that the compaction degree is too large to cause damage to the lawn base cloth material.

[0024] In this embodiment, the lower surface of the support plate frame 4 is provided with a displacement sensor 43, the upper end surface of the base cloth composite body 1 is welded with a fixed frame 12, and the lower end of the fixed frame 12 is connected with a roller frame 14 through a hook spring 15. The inner side of the roller frame 14 is provided with an auxiliary roller 11; and the auxiliary roller 11 is distributed at the left side of the glue coating frame 2, and the left side of the glue coating frame 2 is fixed with a dust cover 25.

[0025] As a preferred embodiment, the displacement sensor 43 detects the displacement of the pressing roller frame 51. The auxiliary roller 11 supported by the hook spring 15 facilitates the downward rolling on the upper surface of the lawn base cloth material laid on the transmission belt 16, so as to ensure that the lawn base cloth material is evenly coated with glue at the glue coating roller 22. The dust cover 25 facilitates the suction of the particles and impurities remaining on the glue coating surface of the lawn base cloth material, so as to avoid that the particles and impurities cause insufficient glue coating of the lawn base cloth material.

[0026] In this embodiment, the upper end of the dust cover 25 is connected with a dust suction pipe 24, and the upper end inner wall of the glue coating frame 2 is installed with glue liquid nozzles 27 at equal intervals; and the glue liquid nozzles 27 are located at the upper roller surface of the glue guiding roller 23. The lower end of the glue guiding roller 23 is distributed with glue coating rollers 22, and the rear side of the pressing roller frame 51 is fixed with a motor 55; and the motor 55 is connected with a transmission shaft 54. The inner side of the pressing roller frame 51 is connected with three groups of upper pressing rollers 5 through the transmission shaft 54; and the three groups of upper pressing rollers 5 are arranged in a left high and right low inclined manner, and the front end surface of the transmission shaft 54 is installed with a transmission wheel assembly 53.

[0027] As a preferred embodiment, the dust cover 25 is connected with an external dust collector through the dust suction pipe 24. The glue liquid nozzles 27 spray the melted glue liquid in the constant temperature glue liquid tank 21 to the roller surface of the glue guiding roller 23, so that the glue guiding roller 23 rolls and contacts the roller surface of the glue coating roller 22 with the adhesive glue liquid adhered to the roller surface, so as to control the amount of glue coating and the uniform distribution of glue liquid through the frictional contact of the roller surfaces of the double rollers, facilitate the uniform and equal coating of the adhesive on the surface of the lawn base cloth, and avoid that the excessive or insufficient amount of adhesive affects the adhesion of the lawn base cloth. The upper pressing rollers 5 arranged in an inclined manner in the pressing roller frame 51 and the lower pressing roller mechanism 3 arranged in a horizontal manner at the lower end extrude and compact the lawn base cloth in adhesive contact, so as to ensure that the lawn composite base cloth is compacted and closely adhered, and prevent the phenomenon of insufficient adhesive contact in local area.

[0028] The lawn base cloth compounding device can effectively solve the problem that too much or too little adhesive used during compounding of the lawn base cloth affects the overall compounding effect of the base cloth, facilitates uniform and equal application of the adhesive on the surface of the lawn base cloth, avoids too much or too little adhesive affecting the adhesion of the lawn base cloth, ensures that the lawn base cloth is compacted and closely attached, enhances the compounding and compacting firmness of the lawn base cloth, realizes the base cloth compounding device with gluing and compacting integration, improves the compounding efficiency of the lawn base cloth compounding device, and is suitable for the lawn base cloth compounding device.

[0029] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A lawn base fabric composite device, comprising: The bottom fabric composite machine body (1) is equipped with a conveyor belt (16) on the left side of its upper end face, characterized in that: The upper end of the base fabric composite machine body (1) is supported by an electric push rod (13) for a glue coating frame (2). A constant temperature glue tank (21) is fixed on the upper surface of the glue coating frame (2). A glue nozzle (27) is connected to the rear side of the glue coating frame (2) through a glue delivery pipe (26). A guide roller (23) and a glue coating roller (22) are axially connected to the inner side of the glue coating frame (2). A lower pressure roller mechanism (3) is installed on the right side of the conveyor belt (16). An upper pressure roller (5) is correspondingly distributed on the upper end of the lower pressure roller mechanism (3). A pressure roller frame (51) is connected to the upper pressure roller (5) through a transmission shaft (54). A support plate frame (4) is connected to the upper end of the pressure roller frame (51) through an electric push rod (2) (52). The support plate frame (4) is welded and fixed to the upper surface of the base fabric composite machine body (1).

2. The lawn base fabric composite device according to claim 1, characterized in that, The support plate frame (4) is symmetrically equipped with a feeding roller (42) on the left end groove surface, a feeding roller (41) is installed on the upper end of the support plate frame (4), and an electric push rod (52) is embedded and fixed on the lower end surface of the support plate frame (4).

3. The lawn base fabric composite device according to claim 1, characterized in that, A displacement sensor (43) is provided on the lower surface of the support plate frame (4), and a fixing frame (12) is welded on the upper surface of the bottom fabric composite machine body (1). The lower end of the fixing frame (12) is connected to a roller frame (14) through a hook spring (15).

4. The lawn base fabric composite device according to claim 3, characterized in that, An auxiliary roller (11) is installed inside the roller frame (14); and the auxiliary roller (11) is located on the left side of the glue application frame (2), and a dust collection cover (25) is fixed on the left side of the glue application frame (2).

5. A lawn base fabric composite device according to claim 4, characterized in that, The upper end of the dust hood (25) is connected to a dust suction pipe (24), and the inner wall of the upper end of the glue coating frame (2) is equidistantly equipped with glue nozzles (27); and the glue nozzles (27) are located on the upper roller surface of the glue guide roller (23).

6. The lawn base fabric composite device according to claim 1, characterized in that, The lower end of the guide roller (23) is provided with a coating roller (22), and a motor (55) is fixed on the rear side of the pressure roller frame (51); and the motor (55) is connected to the transmission shaft (54).

7. The lawn base fabric composite device according to claim 1, characterized in that, The inner side of the pressure roller frame (51) is connected to three sets of upper pressure rollers (5) via a drive shaft (54); and the three sets of upper pressure rollers (5) are arranged in an inclined manner with the left side higher than the right side. A drive wheel assembly (53) is installed on the front end face of the drive shaft (54).