Capping system for dairy product packaging body

Abstract

The utility model relates to the field of capping devices, in particular to a dairy product packaging body capping system which comprises a first main conveying channel, a capping unit and a second main conveying channel which are sequentially connected. One end of the bypass transmission channel is connected with the first main transmission channel, and the other end of the bypass transmission channel is connected with the second main transmission channel; the two ends of the bypass conveying channel are each provided with a redirection mechanism, and the redirection mechanisms are used for changing a conveying channel of the dairy product packaging body. According to the system, through cooperative work of the bypass conveying channel and the capping unit, the transportation requirements of packaging bodies needing to be capped and not needing to be capped can be flexibly met, the equipment loss is effectively reduced, the operation efficiency is improved, and the purposes of low energy consumption and low cost are achieved. Particularly, the operation cost of the bypass transmission channel is lower, and wide popularization and application of the system are facilitated.

Description

TECHNICAL FIELD

[0001] The utility model relates to a capping device field, especially in a dairy product package's capping system. BACKGROUND

[0002] In the dairy product packaging process, some types of packages, such as roof boxes and yogurt cups, need to be capped. Usually, these packages will be transported to a special capping device. The device is equipped with a conveying channel, which is provided with a distributor for adjusting the spacing between adjacent packages to ensure the accuracy of capping. A capping mechanism is provided above the conveying channel to cap the packages processed by the distributor. After capping is completed, the packages are sent to a code spraying unit for subsequent processing.

[0003] However, in order to save production line resources, some manufacturers will also transport dairy product packages that do not need to be capped through the capping device to the code spraying unit. In this case, although these packages do not need to be capped, the distributor of the capping device still needs to run continuously. This practice has the following problems:

[0004] (1) High energy consumption and cost problem: when the packages that do not need to be capped pass through the capping device, the distributor and related inner and outer tooth belts and chains continue to run, resulting in increased power consumption and thus making it difficult to control costs.

[0005] (2) Equipment wear and maintenance cost: long-term operation of the capping device can cause severe wear of belts, bearings and other components, which need to be replaced regularly, increasing maintenance costs.

[0006] (3) Reduced operating efficiency: continuous operation of the distributor can cause package jamming, which requires replacement of parts, not only increasing costs but also reducing the operating efficiency of the production line. INVENTION CONTENTS

[0007] The utility model aims at overcoming the problems of high energy consumption, equipment wear and low operating efficiency of the capping system of the prior art dairy product package when conveying packages that do not need to be capped. It provides a capping system for dairy product packages, which, through the coordinated operation of the bypass transmission channel and the capping unit, not only flexibly meets the transportation needs of packages that need to be capped and packages that do not need to be capped, but also effectively reduces equipment wear and tear, improves operating efficiency, and achieves the goal of low energy consumption and low cost. In particular, the operating cost of the bypass transmission channel is more economical, which is conducive to the widespread promotion and application of the system.

[0008] In a first aspect, the utility model provides a capping system for dairy product packages.

[0009] A capping system for dairy product packages, comprising a first main transmission channel, a capping unit and a second main transmission channel connected in sequence;

[0010] The bypass transmission channel is connected with the first main transmission channel at one end and connected with the second main transmission channel at the other end;

[0011] The bypass transmission channel is connected with the first main transmission channel at one end and connected with the second main transmission channel at the other end;

[0012] The utility model provides a kind of capping system of dairy product package, including first main transmission channel, capping unit and second main transmission channel connected in sequence;It further includes bypass transmission channel, the bypass transmission channel one end is connected with the first main transmission channel, the other end is connected with the second main transmission channel;The bypass transmission channel is respectively provided with redirection mechanism at both ends, and the redirection mechanism is used to change the delivery channel of dairy product package. When operating, if capping is needed for the dairy product package, the bypass transmission channel is closed, so that the package is delivered to the capping unit through the first main transmission channel to complete capping, and then delivered to the next processing unit through the second main transmission channel. If the package does not need to be capped, the capping unit is closed, the bypass transmission channel is enabled, the package on the first main transmission channel is guided to the bypass transmission channel through the redirection mechanism, and the redirection mechanism is used again at the other end to adjust it back to the second main transmission channel for continuous delivery. The system cooperates with the capping unit through the bypass transmission channel, not only can flexibly cope with the transportation needs of packages that need to be capped and do not need to be capped, but also effectively reduces equipment wear and tear and improves operating efficiency, achieving the goal of low energy consumption and low cost.

[0013] As a preferred embodiment of the utility model, the capping unit includes a capping transmission channel connected with the first main transmission channel and the second main transmission channel at both ends.

[0014] The capping transmission channel is provided with a package separator at one end close to the first main transmission channel, and the package separator is used to adjust the interval position of adjacent two dairy product packages.

[0015] The capping transmission channel is provided with a capping mechanism above, and the capping mechanism is used to cap the dairy product package processed by the package separator.

[0016] As a preferred embodiment of the utility model, the bypass transmission channel is a chain transmission belt structure. The chain transmission belt structure has high strength and durability, is easy to maintain and repair, reduces downtime and maintenance costs.

[0017] As a preferred embodiment of the utility model, the bypass transmission channel includes a guide rail and a support assembly arranged below the guide rail.

[0018] Two ends of the guide rail are connected with the first main transmission channel and the second main transmission channel respectively;

[0019] A conveying surface is arranged in the guide rail, and the conveying surface is used for bearing the dairy product package;

[0020] The support assembly comprises a plurality of support frames which are arranged at intervals below the guide rail.

[0021] As a preferred scheme of the present application, the bypass transmission channel is provided with a fault detection device, and the fault detection device is used for monitoring the conveying condition of the bypass transmission channel in real time. The conveying condition refers to the running speed of the dairy product package, the running interval, or whether the inclination or dumping condition occurs.

[0022] As a preferred scheme of the present application, the outer side of the guide rail is connected with a cleaning device. The cleaning device can periodically clean the channel, so as to ensure that the appearance of the dairy product package is clean and the quality is high.

[0023] As a preferred scheme of the present application, the guide rail is in a U-shaped structure and surrounds the outer side of the capping unit.

[0024] As a preferred scheme of the present application, the changing-over mechanism comprises a baffle connected at the end of the bypass transmission channel. When the baffle is moved to the first main transmission channel or the second main transmission channel, the dairy product package can contact the baffle to change the transmission direction.

[0025] As a preferred scheme of the present application, the angle formed by the baffle and the conveying direction of the first main transmission channel or the second main transmission channel is adjustable. The production and conveying speed of different products are different. In order to ensure that the package accurately and stably changes the conveying channel, the inclination angle of the baffle can be adjusted according to the actual speed adaptability.

[0026] As a preferred scheme of the present application, the changing-over mechanism is connected with an automatic control mechanism, and the automatic control mechanism is used for real-time monitoring and angle adjustment and opening and closing of the changing-over mechanism.

[0027] Compared with the prior art, the present application has the following beneficial effects:

[0028] The utility model provides a kind of dairy product package's capping system provided by the utility model, including first main transmission passage, capping unit and second main transmission passage connected in turn;Still including bypass transmission passage, the bypass transmission passage one end is connected with the first main transmission passage, the other end is connected with the second main transmission passage;The two ends of the bypass transmission passage are provided with redirection mechanism respectively, and the redirection mechanism is used to change the delivery channel of dairy product package.It is operated, if dairy product package is capped, then close bypass transmission passage, make package to be delivered to capping unit and complete capping by first main transmission passage, subsequently again by second main transmission passage and be delivered to next processing unit.If package does not need to be capped, then close capping unit, enable bypass transmission passage, and package on first main transmission passage is guided to bypass transmission passage by redirection mechanism, and it is adjusted back to second main transmission passage for continuing to be delivered by redirection mechanism again in the other end.The system cooperates with capping unit by bypass transmission passage, not only can flexibly respond to the package transport demand of needing capping and not needing capping, effectively reduce equipment loss, improve operating efficiency, realize the goal of low energy consumption, low cost.Especially the operating cost of bypass transmission passage is more economical, be conducive to the widespread promotion and application of the system. BRIEF DESCRIPTION OF DRAWINGS

[0029] Fig. 1 The main structure schematic view of the capping system of dairy product package provided for embodiment.

[0030] Fig. 2 The top structure schematic view of the capping system of dairy product package provided for embodiment.

[0031] Mark in drawing:1-first main transmission passage;2-capping unit;21-capping transmission passage;211-packing device;212-capping mechanism;3-second main transmission passage;4-bypass transmission passage;41-guide rail;411-support frame;5-redirection mechanism;51-baffle. DETAILED DESCRIPTION

[0032] The utility model will be further described in detail in combination with specific embodiment.But this should not be understood as the range of above-mentioned subject matter of the utility model is limited to following embodiment, and all the technology realized based on the content of the utility model belongs to the range of the utility model.

[0033] In the description of the embodiments of the present application, the terms of orientation or position relationship such as "upper", "lower", "left", "right", "center", "inner", "outer" and the like are expressed based on the orientation or position relationship shown in the drawings, or the orientation or position relationship when the product / device / apparatus of the present application is usually used. These terms of orientation or position relationship are only for the convenience of describing the present application or simplifying the description of the embodiments, and for the convenience of the technicians to quickly understand the scheme, and do not indicate or imply that a specific device / component / element must have a specific orientation or be constructed and operated in a specific position relationship, and therefore cannot be understood as a limitation on the present application.

[0034] In addition, the terms "horizontal", "vertical", "suspension", "parallel" and the like do not mean that the corresponding device / component / element must be absolutely horizontal or vertical or suspended or parallel, but can be slightly inclined or deviated. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined. Alternatively, it can be simplified to understand that the corresponding device / component / element is arranged in the direction of "horizontal", "vertical", "suspension", "parallel" and the like, and can have an error / deviation of ±10% relative to the corresponding direction, more preferably an error / deviation of ±8% or less, more preferably an error / deviation of ±6% or less, more preferably an error / deviation of ±5% or less, and more preferably an error / deviation of ±4% or less. As long as the corresponding device / component / element is within the error / deviation range, it can still achieve its role in the scheme of the present application.

[0035] In addition, the terms "first", "second", "third" and the like in the description of the present application are only used to distinguish the same or similar components, and should not be understood as emphasizing or implying the relative importance of the specific components.

[0036] In addition, in the description of the embodiments of the present application, "several", "a plurality of", "several" represent at least 2. It can be 2, 3, 4, 5, 6, 7, 8, 9, etc. in any case, or even more than 9.

[0037] In addition, in the description of the technical scheme of the present application, unless otherwise specified / limited / limited, the terms "set", "install", "connect", "connect", "set", "lay", "arrange" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected, which can be welding, riveting, bolting, screwing and other commonly used connection means in the art. The connection can be mechanical connection, electrical connection or communication connection; it can be directly connected, or indirectly connected through an intermediate medium, or the communication between two elements.

[0038] Embodiment 1

[0039] To save production line resources, some manufacturers will also transport dairy product packaging bodies that do not need to be capped to the code spraying unit through the capping device. In this case, although these packaging bodies do not need to be capped, the distributor of the capping device still needs to run continuously. This practice has the following problems:

[0040] (1) High energy consumption and cost problem: When the packaging bodies that do not need to be capped pass through the capping device, the distributor and related inner and outer tooth belts and chains continue to run, resulting in increased power consumption and thus making it difficult to control costs.

[0041] (2) Equipment wear and maintenance cost: Long-time operation of the capping device can cause severe wear of components such as belts and bearings, which need to be replaced regularly, increasing maintenance costs.

[0042] (3) Reduced operating efficiency: Continuous operation of the distributor can cause package jamming, which requires replacement of parts, not only increasing costs but also reducing the operating efficiency of the production line.

[0043] As shown in FIG. Figs. 1-2 The present embodiment provides a capping system for dairy product packaging bodies, which comprises a first main transmission channel 1, a capping unit 2 and a second main transmission channel 3 connected in sequence; the capping unit 2 comprises a capping transmission channel 21 connected with the first main transmission channel 1 and the second main transmission channel 3 at both ends;

[0044] The capping transmission channel 21 is provided with a distributor 211 at one end close to the first main transmission channel 1, and the distributor 211 is used to adjust the interval position of adjacent two dairy product packaging bodies;

[0045] A capping mechanism 212 is arranged above the capping transmission channel 21, and the capping mechanism 212 is used to cap the dairy product packaging bodies processed by the distributor 211.

[0046] It also comprises a bypass transmission channel 4 connected with the first main transmission channel 1 at one end and connected with the second main transmission channel 3 at the other end;

[0047] The bypass transmission channel 4 is provided with a redirection mechanism 5 at both ends, and the redirection mechanism 5 is used to change the transmission channel of the dairy product packaging bodies.

[0048] The bypass transmission channel 4 comprises a guide rail 41 and a support assembly arranged below the guide rail 41;

[0049] Both ends of the guide rail 41 are connected with the first main transmission channel 1 and the second main transmission channel 3, respectively;

[0050] The guide rail 41 is internally provided with a conveying surface for carrying the dairy product packaging body;

[0051] The support assembly includes a plurality of support frames 411 spaced below the guide rail 41.

[0052] The guide rail 41 is in a U-shaped structure, which is arranged on the outer side of the capping unit 2.

[0053] In operation, if the dairy product packaging body needs to be capped, the bypass transmission channel is closed, the packaging body is conveyed to the capping unit through the first main transmission channel to complete capping, and then conveyed to the next processing unit through the second main transmission channel. If the packaging body does not need to be capped, the capping unit is closed, the bypass transmission channel is enabled, the packaging body on the first main transmission channel is guided to the bypass transmission channel through the redirection mechanism, and is adjusted back to the second main transmission channel for continuous conveying through the redirection mechanism at the other end. The system cooperates with the capping unit through the bypass transmission channel, which not only flexibly meets the conveying needs of the packaging body with or without capping, but also effectively reduces equipment wear and tear, improves operation efficiency, and achieves the goal of low energy consumption and low cost. In particular, the operating cost of the bypass transmission channel is more economical, which is conducive to the widespread promotion and application of the system.

[0054] In some embodiments, the bypass transmission channel 4 is in a chain transmission belt structure. The chain transmission belt structure has high strength and durability, is convenient to maintain and repair, and reduces downtime and maintenance costs.

[0055] In some embodiments, the bypass transmission channel 4 is provided with a fault detection device for real-time monitoring of the conveying condition of the bypass transmission channel. The conveying condition refers to the running speed, running interval, or whether there is a tilt or dumping condition of the dairy product packaging body. In some embodiments, the fault detection device is connected with an alarm unit, which gives a whistle warning when an abnormal condition occurs.

[0056] In some embodiments, the outer side of the guide rail 41 is connected with a cleaning device. The cleaning device can periodically clean the channel to ensure that the appearance of the dairy product packaging body is clean and the quality is high.

[0057] In some embodiments, the redirection mechanism 5 includes a baffle 51 connected to the end of the bypass transmission channel 4. When the baffle 51 moves to the first main transmission channel 1 or the second main transmission channel 3, the dairy product packaging body can contact the baffle 51 to change the transmission direction.

[0058] In some embodiments, the angle formed by the baffle 51 and the conveying direction of the first main conveying channel 1 or the conveying direction of the second main conveying channel 3 is adjustable. Different products have different production conveying speeds, in order to ensure accurate and stable replacement of the conveying channel, the inclination angle of the baffle can be adjusted according to the actual speed adaptability.

[0059] In some embodiments, the redirection mechanism 5 is connected with an automatic control mechanism, which is used for real-time monitoring and opening and closing and angle adjustment of the redirection mechanism 5.

[0060] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A capping system for dairy product packages, characterized in that The first main transmission channel (1), the capping unit (2) and the second main transmission channel (3) are sequentially connected. The bypass transmission channel (4) is connected to the first main transmission channel (1) at one end and connected to the second main transmission channel (3) at the other end. The bypass transmission channel (4) is provided with a change direction mechanism (5) at both ends, and the change direction mechanism (5) is used to change the conveying channel of the dairy product packaging body.

2. A capping system for dairy product packages according to claim 1, characterized in that, The capping unit (2) includes a capping transmission channel (21) connected to the first main transmission channel (1) and the second main transmission channel (3) at both ends. The capping transmission channel (21) is provided with a packer (211) at one end close to the first main transmission channel (1), and the packer (211) is used to adjust the interval position of adjacent two dairy product packaging bodies. The capping mechanism (212) is arranged above the capping transmission channel (21), and the capping mechanism (212) is used for capping treatment of the dairy product packaging body processed by the packer (211).

3. The capping system of a dairy package according to claim 1, characterized in that, The bypass transmission channel (4) is a chain transmission belt structure.

4. The capping system of a dairy package according to claim 3, characterized in that, The bypass transmission channel (4) includes a guide rail (41) and a support assembly arranged below the guide rail (41). The guide rail (41) is connected to the first main transmission channel (1) and the second main transmission channel (3) at both ends. The guide rail (41) is provided with a conveying surface for carrying the dairy product packaging body. The support assembly includes a plurality of support frames (411) arranged below the guide rail (41) at intervals.

5. A capping system for dairy product packages according to claim 4, characterized in that, The bypass transmission channel (4) is provided with a fault detection device for real-time monitoring of the conveying condition of the bypass transmission channel.

6. The capping system of a dairy package according to claim 4, characterized in that, The guide rail (41) is connected with a cleaning device outside.

7. The capping system of a dairy package according to claim 4, characterized in that, The guide rail (41) is a U-shaped structure arranged outside the capping unit (2).

8. A capping system for dairy product packages according to any one of claims 1-5, characterized in that, The change direction mechanism (5) includes a baffle (51) connected to the end of the bypass transmission channel (4), and when the baffle (51) moves to the first main transmission channel (1) or the second main transmission channel (3), the dairy product packaging body can contact the baffle (51) to change the transmission direction.

9. A capping system for dairy product packages according to claim 8, characterized in that, The angle formed by the baffle (51) and the conveying direction of the first main transmission channel (1) or the conveying direction of the second main transmission channel (3) is adjustable.

10. A capping system for dairy product packages according to claim 9, characterized in that, The change direction mechanism (5) is connected with an automatic control mechanism for real-time monitoring, opening and closing of the change direction mechanism (5) and angle adjustment.

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