Flotation equipment capable of automatically cleaning residual aluminum materials on conveyor belt

By installing baffles and brushes at the bottom of the conveyor belt, the problem of aluminum adhesion in the flotation equipment was solved, enabling automatic cleaning and centralized collection of aluminum, and improving collection efficiency.

CN223950141UActive Publication Date: 2026-02-27肇庆南都再生铝业有限公司
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Patent Information

Application Number
CN202520669245.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-02-27
Estimated Expiration
2035-04-09

AI Technical Summary

Technical Problem

In existing flotation equipment, the aluminum material after flotation adheres to the surface of the conveyor belt due to the presence of moisture, making it difficult for the residual aluminum material to fall off and be collected smoothly.

Method used

Baffles and brushes are installed on the lower layer of the conveyor belt. The baffles prevent thick aluminum material from entering the collection box, and the brushes remove thin aluminum material. Combined with the motor driving the brushes to rotate, the aluminum material is automatically cleaned.

Benefits of technology

This system enables the centralized dropping and convenient collection of residual aluminum material from the conveyor belt, avoiding random scattering of aluminum material on the conveyor belt surface and improving collection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides flotation equipment capable of automatically cleaning residual aluminum materials on a conveying belt, which comprises a flotation tank for flotation of the aluminum materials, the conveying belt is arranged to convey the aluminum materials floated by the flotation tank to a collection position forwards on the upper layer of the conveying belt, and the residual aluminum materials are adhered to the surface of the conveying belt. A baffle is arranged below the lower layer of the conveying belt to block thick aluminum materials in the residual aluminum materials so that the thick aluminum materials can fall off from the lower surface of the conveying belt, and a gap is reserved between the baffle and the lower layer of the conveying belt so that thin aluminum materials in the residual aluminum materials can penetrate through the gap. The brush is arranged behind the baffle to brush off thin aluminum materials in the residual aluminum materials, the residual aluminum materials fall to a certain position of the ground in a centralized mode and cannot be scattered to all positions of the ground at random like the prior art, and collection is convenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to floatation equipment technical field, concretely relates to a kind of floatation equipment of residual aluminium material of self-cleaning conveying belt. BACKGROUND

[0002] Aluminum product manufacturers need to buy aluminum material from outside, these aluminum materials often contain iron and other impurities, therefore, need to use floatation equipment to separate aluminum material. Floatation equipment includes flotation tank and conveying belt, raw materials are immersed in flotation tank, and the impurities with heavier density such as iron sink to the bottom of flotation tank, and the aluminum material with lighter density floats above the flotation tank and is transmitted forward by conveying belt to fall to the ground for collection. The aluminum material after flotation becomes sticky due to containing moisture, and is easily adhered to the surface of conveying belt, and cannot fall smoothly. SUMMARY

[0003] The utility model wants to solve the technical problem to provide a kind of floatation equipment of residual aluminium material of self-cleaning conveying belt, this kind of floatation equipment can make residual aluminium material on conveying belt fall, and it is convenient to collect.

[0004] A kind of floatation equipment of residual aluminium material of self-cleaning conveying belt, including the flotation tank for the floatation of aluminium material, residual aluminium material is adhered to the surface of conveying belt, and is reversed to the lower layer of conveying belt and then is transmitted backward with conveying belt, characterized by: the lower layer below conveying belt is provided with baffle to block thick aluminium material in residual aluminium material, gap is left between baffle and the lower layer of conveying belt to let thin aluminium material in residual aluminium material pass through, and brush is provided behind baffle to brush thin aluminium material in residual aluminium material.

[0005] Further, motor for driving brush rotation is provided.

[0006] Further, mixed aluminium material collecting box and / or thick aluminium material collecting box and / or thin aluminium material collecting box are provided, wherein: mixed aluminium material collecting box is arranged at the collecting position corresponding to the front end of conveying belt, to collect aluminium material falling from the upper layer of conveying belt; and / or thick aluminium material collecting box is arranged in front of baffle, to collect thick aluminium material falling from residual aluminium material blocked by baffle; and / or thin aluminium material collecting box is arranged in front of brush, to collect thin aluminium material in residual aluminium material brushed by brush.

[0007] Further, thick aluminium material collecting box is provided, thick aluminium material collecting box is arranged in front of baffle, to collect thick aluminium material falling from residual aluminium material blocked by baffle, and the collecting opening of thick aluminium material collecting box is arranged on the top surface, baffle extends into the collecting box through the collecting opening, and the back surface of baffle is attached to the rear wall of collecting opening, to block thin aluminium material brushed by brush behind the collecting box.

[0008] Further, the left and right support frames are respectively fixed on the left and right sides of the conveying belt, and the brush and / or the baffle are detachably installed between the left and right support frames.

[0009] Further, the left and right support frames are respectively fixed on the left and right sides of the conveying belt, and the brush and / or the baffle are detachably installed between the left and right support frames.

[0010] Further, the left and right support frames are respectively fixed on the left and right sides of the conveying belt, and the brush and / or the baffle are detachably installed between the left and right support frames.

[0011] Further, the left and right support frames are respectively fixed on the left and right sides of the conveying belt, and the brush and / or the baffle are detachably installed between the left and right support frames.

[0012] Further, the left and right support frames are respectively fixed on the left and right sides of the conveying belt, and the brush and / or the baffle are detachably installed between the left and right support frames.

[0013] The thick aluminum material of the flotation device is blocked by the baffle and will fall from the lower surface of the conveying belt, and the thin aluminum material is brushed off by the brush and falls from the lower surface of the conveying belt, so that the thick aluminum material and the thin aluminum material will not continue to adhere to the lower surface of the conveying belt, but will be concentrated and fallen to the ground in a certain place, and will not be randomly scattered to various places on the ground as in the prior art, facilitating collection. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is a perspective view of the flotation device.

[0015] Figure 2 is a sectional view of the flotation device.

[0016] Figure 3 is a perspective view of the flotation device with the baffle and brush hidden.

[0017] Figure 4 is Figure 3 is a partial enlarged view of the I part of Figure 3 .

[0018] Figure 5 is Figure 3 a partial enlarged view of Figure 3 II. DETAILED DESCRIPTION

[0019] The utility model will be further explained in detail below in combination with specific embodiments.

[0020] The flotation device, as shown in Figure 1 , comprises an existing flotation tank 1 and a conveyor belt 2. Aluminum material is floated out of the flotation tank 1 and is conveyed forward on the upper layer 21 of the conveyor belt 2 to the front end and then falls forward to a collection position for collection. The collection position is provided with an aluminum mixture collection box 50 corresponding to the front end of the conveyor belt 2. Residual aluminum material adheres to the surface of the conveyor belt 2 and is turned over to the lower layer 22 of the conveyor belt 2 and then is conveyed backward. As shown in Figure 2 , a baffle 3 and a brush 4 are arranged below the lower layer 22 of the conveyor belt 2. The brush 4 is arranged behind the baffle 3 and directly contacts the lower layer 22 of the conveyor belt 2. In the residual aluminum material, thick aluminum material is blocked by the baffle 3 and falls into a thick aluminum material collection box 51 corresponding to the front of the baffle 3. Thin aluminum material passes through the gap 23 between the baffle 3 and the lower layer 22 of the conveyor belt 2 and is brushed by the brush 4 to fall off the lower layer 22 of the conveyor belt 2 under the driving of the motor 41. The aluminum material collection boxes 50, 51 and 52 are provided with collection openings on the top surface. The baffle 3 extends downward through the collection opening of the thick aluminum material collection box 51 into the thick aluminum material collection box 51 and the back surface of the baffle 3 is attached to the rear wall of the collection opening to block the thin aluminum material brushed by the brush 4 behind the thick aluminum material collection box 51 so that the thin aluminum material falls into a thin aluminum material collection box 52 corresponding to the front of the brush 4. The residual aluminum material on the conveyor belt is thus cleaned.

[0021] As shown in Figure 2 , Figure 3 , the left and right sides of the conveyor belt 2 are respectively fixed on left and right support frames 61 and 62. The roller shaft 40 is detachably arranged between the left and right support frames 61 and 62. The brush 4 is detachably sleeved on the roller shaft 40. The motor 41 is fixed on the left support frame 61. The motor 41 drives the brush 4 by driving the roller shaft 40 to rotate. The left and right support frames 61 and 62 are respectively provided with lateral mounting holes 620. The left end of the roller shaft 40 passes through the mounting hole 620 of the right support frame 62 from the right side to the left side, enters between the left and right support frames 61 and 62, then passes through the center hole of the brush 4 so that the brush 4 is sleeved on the roller shaft 40, and continues to pass through the mounting hole 620 of the left support frame 61 to the left side to connect the motor 41. In this state, the left and right ends of the roller shaft 40 are respectively supported at the mounting holes 620 of the left and right support frames 61 and 62. The roller shaft 40 is detachably arranged between the left and right support frames 61 and 62 in this way and is driven by the motor 41 to rotate to drive the brush 4 to rotate. As shown in Figure 4The roller shaft 40 is locked on the left and right support frames 61, 62 by means of the roller shaft locking nut 431 and the roller shaft locking bolt 432.

[0022] When the old brush 4 needs to be replaced, the staff:

[0023] First, stand under the lower layer 22 of the conveyor belt 2, unscrew the roller shaft locking nut 431 and pull out the roller shaft locking bolt 432. Then hold the brush 4, and let the left end of the roller shaft 40 move away from the mounting hole 620 of the left support frame 61 to the right, and then continue to move to the left until it passes through the mounting hole 620 of the right support frame 62 to the right, thereby disassembling the roller shaft 40 from between the left and right support frames 61, 62. During this process: the old brush 4 is larger than the mounting hole 620 and cannot pass through the mounting hole 620 laterally, so the old brush 4 is blocked by the right support frame 62 and separated from the roller shaft 40, so that the old brush 4 is disassembled from between the left and right support frames 61, 62. After disassembling the old brush 4, the staff installs a new brush. The installation of the new brush is the same as that of the old brush 4, and is not described here.

[0024] The left support frame 61 and the right support frame 62 are provided with an emergency stop button 7, and the two emergency stop buttons 7 are symmetrically arranged Figure 4 The emergency stop button 7 is arranged on the right support frame 62), and is specifically arranged below the lower layer of the conveyor belt 2 and between the brush 4 and the baffle 3. The emergency stop button 7 is connected with a controller (not shown in the figure), and the controller controls the connection of the conveyor belt 2 and the motor 41. When the staff replaces the brush 4, if the motor 41 of the conveyor belt 2 or the brush 4 is mistakenly touched by an unrelated person to start operation, the emergency stop button 7 can be pressed to command the controller to perform emergency shutdown on the conveyor belt 2 and the motor 41. A material blocking cover 71 is arranged above the emergency stop button 7 to block the aluminum material falling from the conveyor belt 2, so as to prevent the aluminum material from mistakenly touching the emergency stop button 7.

[0025] As shown in Figure 2 , Figure 3 , the support rod 30 is detachably cross-mounted between the left and right support frames 61, 62, and the baffle 3 is detachably sleeved on the support rod 30. As shown in Figure 4 , the rod ends 301 at both ends of the support rod 30 are square, and the left and right support frames 61, 62 are respectively and correspondingly each provided with a square hole 621. The left end of the support rod 30 passes through the square hole 621 on the left support frame 61 from the right to the left, and then enters between the left and right support frames 61, 62, and then passes through the center hole of the baffle 3 to allow the baffle 3 to be sleeved on the support rod 30, and then continues to pass through the square hole 621 on the right support frame 62 to the left. In this state, the left and right rod ends 301 of the support rod 30 are respectively embedded in the square holes 621 of the left and right support frames 61, 62, and the support rod 30 is detachably mounted between the left and right support frames 61, 62 in this way. As shown in Figure 5The left and right ends of the support rod 30 are fixed on the left and right support frames 61, 62 respectively by means of the support rod locking nuts 311 and the support rod locking bolts 312.

[0026] When the old baffle 3 needs to be replaced, the staff:

[0027] First, the support rod locking nuts 311 at the two ends of the support rod 30 are unscrewed, and the support rod locking bolts 312 are pulled out. Then the left end of the support rod 30 is made to move to the right to disengage from the square hole 621 of the left support frame 61, and then continue to move to the left until it passes through the square hole 621 of the right support frame 62 to the right, thereby disassembling the support rod 30 from between the left and right support frames 61, 62. During this process, the baffle 3 is larger than the square hole 621 and cannot pass through the square hole 621 laterally, so the baffle 3 is separated from the support rod 30 due to being blocked by the right support frame 62. In this way, the old baffle 3 is disassembled from between the left and right support frames 61, 62. After disassembling the old baffle 3, the staff installs a new baffle. The installation operation of the new baffle is the same as that of the old baffle 3, and is not described again.

Claims

1. A flotation device capable of self-cleaning residual aluminum material from a conveyor belt, comprising a flotation cell for flotating aluminum material, and a conveyor belt that transports the aluminum material flotated in the flotation cell forward on the upper layer of the conveyor belt to a collection point, wherein residual aluminum material adheres to the surface of the conveyor belt, is tumbled by the conveyor belt to the lower layer of the conveyor belt, and is then transported backward, characterized in that: A baffle is arranged below the lower layer of the conveying belt to block the thick aluminum pieces in the residual aluminum pieces, and a gap is left between the baffle and the lower layer of the conveying belt to allow the thin aluminum pieces in the residual aluminum pieces to pass through, and a brush is arranged behind the baffle to brush away the thin aluminum pieces in the residual aluminum pieces.

2. The flotation plant according to claim 1, characterized in that: A motor is arranged to drive the brush to rotate.

3. The flotation plant according to claim 1, characterized in that: A mixed aluminum piece collecting box and / or a thick aluminum piece collecting box and / or a thin aluminum piece collecting box are arranged, wherein: the mixed aluminum piece collecting box is arranged at the collecting position corresponding to the front end of the conveying belt to collect the aluminum pieces dropped by the upper layer of the conveying belt; the thick aluminum piece collecting box is arranged corresponding to the front of the baffle to collect the thick aluminum pieces dropped by the baffle in the residual aluminum pieces; and / or the thin aluminum piece collecting box is arranged corresponding to the front of the brush to collect the thin aluminum pieces brushed away by the brush in the residual aluminum pieces.

4. The flotation plant of claim 1, characterized in that: A thick aluminum piece collecting box is arranged corresponding to the front of the baffle to collect the thick aluminum pieces dropped by the baffle in the residual aluminum pieces, and a collecting opening of the thick aluminum piece collecting box is arranged on the top surface, and the baffle extends into the collecting box through the collecting opening, and the back surface of the baffle is attached to the rear wall of the collecting opening to block the thin aluminum pieces brushed away by the brush behind the collecting box.

5. The flotation plant of claim 1, characterized in that: Left and right support frames are arranged, and the left and right sides of the conveying belt are respectively fixed on the left and right support frames; and the brush and / or the baffle are detachably mounted between the left and right support frames.

6. The flotation plant according to claim 5, characterized in that: Rollers are detachably arranged between the left and right support frames, and the brush is arranged on the rollers, and a motor is arranged to drive the rollers to rotate the brush; and / or support rods are detachably arranged between the left and right support frames, and the baffle is arranged on the support rods.

7. The flotation plant according to claim 6, characterized in that: Lateral mounting holes are respectively arranged on the left and right support frames, and the two ends of the rollers are respectively supported on the mounting holes, and the brush is larger than the mounting holes so as to be unable to pass through the mounting holes laterally, and the rollers are detached from between the left and right support frames by passing through the mounting holes laterally, and the brush is separated from the rollers due to the blocking of the support frames to achieve detachment from between the left and right support frames; and / or lateral square holes are respectively arranged on the left and right support frames, and the rod ends of the left and right ends of the support rods are correspondingly square, and are respectively embedded in the square holes of the left and right support frames laterally, and the baffle is larger than the square holes so as to be unable to pass through the square holes laterally, and the support rods are detached from between the left and right support frames by passing through the square holes laterally, and the baffle is separated from the support rods due to the blocking of the support frames to achieve detachment from between the left and right support frames.

8. The flotation plant of claim 2, characterized in that: An emergency stop button is arranged to stop the conveying belt and the motor.

9. The flotation plant of claim 6, characterized in that: The left support frame or the right support frame is provided with an emergency stop button to stop the conveying belt and the motor, and the emergency stop button is arranged below the lower layer of the conveying belt and between the brush and the baffle.

10. The flotation plant according to claim 9, characterized in that: A material blocking cover is arranged above the emergency stop button to block the aluminum pieces dropped from the conveying belt.