Turnover blanking and jig degumming equipment

Abstract

The utility model relates to turnover blanking and jig glue removing equipment which can realize automatic blanking of magnets and laser removal of jig glue and greatly improve the production and processing efficiency. Comprising a workbench, a laser glue removing module and a jig conveying belt are arranged on the workbench, the jig conveying belt is located under the laser glue removing module, and an overturning discharging module is further arranged on the workbench and composed of a discharging unit, an overturning unit and a feeding mechanical arm. The discharging unit comprises a support, an ejection air cylinder, a lower pressing head and an ejection carrier plate, the ejection air cylinder, the lower pressing head and the ejection carrier plate are arranged on the support from top to bottom, a plurality of discharging grooves matched with the jigs are formed in the ejection carrier plate, the lower pressing head is connected with the output end of the ejection air cylinder, and ejection rods matched with the discharging grooves in number are arranged. The overturning unit can transfer the jig between the feeding mechanical arm and the ejection carrier plate in a reciprocating mode and enables the jig to rotate along the horizontal axis of the jig, and the magnet is ejected out through the ejection rod to complete discharging. The utility model is suitable for the technical field of magnet assembling and processing.

Description

TECHNICAL FIELD

[0001] The utility model relates to magnet assembling and processing technical field especially relates to a turnover blanking and jig glue removing equipment. BACKGROUND

[0002] Magnet can produce magnetic field, has the characteristics such as iron, nickel, cobalt etc. of attracting ferromagnetic substance, along with the development of science and technology, magnetic material has been widely applied to motor, electroacoustic, electronic, automobile and other related industries. Magnet is used according to the structure characteristics of corresponding product, usually need to assemble combination to multiple magnets, that is, magnet is placed in the special jig and is adhered together by glue to be fixed, after magnet assembly fixed forming, magnet is taken out from the jig again and the excess glue remaining in the jig is removed, so as to avoid affecting the positioning of magnet during subsequent assembly. In the traditional processing process, the glue between magnet and jig is scraped off by artificial scraper or spatula, and the magnet is taken down, and the glue remaining in the jig is scraped off, because the hardness of scraper or spatula is high, so the magnet surface and the jig are easily scratched during scraping, laser glue removal can effectively avoid scratching the magnet and the jig surface, and the efficiency of laser glue removal is higher, but the magnet still needs to be taken down from the jig by artificial, cannot realize full-automatic glue removal and blanking integrated production, and needs to be improved. UTILITY MODEL CONTENTS

[0003] The utility model solves the technical problem that the prior art lacks, and provides a turnover blanking and jig glue removing equipment capable of realizing automatic magnet blanking and laser glue removal, and greatly improving production and processing efficiency.

[0004] The utility model adopts the technical scheme that the utility model discloses a workbench, laser glue removing module and jig conveying belt are arranged on the workbench, the jig conveying belt is located directly below the laser glue removing module, a turnover blanking module is further arranged on the workbench, the turnover blanking module is composed of a blanking unit and a turnover unit arranged in sequence on the outer side end of the laser glue removing module and a feeding manipulator horizontally arranged between the jig conveying belt and the turnover unit, the feeding manipulator can reciprocatingly transfer the jig between the turnover unit and the jig conveying belt, the blanking unit comprises a support, an ejecting cylinder arranged on the support from top to bottom, a pressing head and an ejecting plate, the ejecting plate is provided with a plurality of blanking grooves matched with the jig, the pressing head is connected with the output end of the ejecting cylinder and is provided with a plurality of ejecting rods matched with the blanking grooves in number, the turnover unit can reciprocatingly transfer the jig between the feeding manipulator and the ejecting plate and make the jig rotate along the horizontal axis of the jig, and the magnet is ejected by the ejecting rod to complete blanking.

[0005] Further, the turnover unit comprises a first translation slide rail arranged on the workbench in the same direction as the jig conveying belt, a first moving motor arranged on the first translation slide rail, and a first sliding block driven by the first moving motor and in sliding fit with the first translation slide rail, a turnover motor and a turnover block in driving connection with the turnover motor are arranged on the first sliding block, a clamping cylinder and a clamping jaw connected with the output end of the clamping cylinder are arranged on the turnover block, and the setting height of the clamping jaw is higher than that of the ejection carrier plate.

[0006] Further, a protection plate is further arranged on the first translation slide rail corresponding to the outer side end face of the blanking unit.

[0007] Further, a vibration blanking basin is further arranged at the bottom of the bracket, and a material collecting box is connected to the bottom of the vibration blanking basin.

[0008] Further, the jig conveying belt comprises a first conveying belt, a second conveying belt and a material moving manipulator, the first conveying belt is arranged directly below the laser glue removing module, the second conveying belt is arranged on the other side end of the laser glue removing module corresponding to the blanking unit, the material moving manipulator is arranged opposite to the feeding manipulator and comprises a second translation slide rail horizontally arranged above the first conveying belt and the second conveying belt, a first moving cylinder arranged on the second translation slide rail, a second sliding block driven by the first moving cylinder and in sliding fit with the second translation slide rail, and a first lifting cylinder arranged on the second sliding block, a second clamping cylinder is arranged on the output end of the first lifting cylinder, and a second clamping jaw is in driving connection with the second clamping cylinder.

[0009] Further, the first conveying belt and the second conveying belt are consistent in structure and both comprise symmetrically arranged first transmission brackets and second transmission brackets, transmission belts are arranged on the first transmission brackets and the second transmission brackets, transmission motors and transmission bearings are respectively arranged on the first transmission brackets and the second transmission brackets, the transmission motor and the transmission bearing are connected through a linkage shaft, and a jacking cylinder is further arranged between the first transmission bracket and the second transmission bracket.

[0010] Further, the feeding manipulator comprises a third translation slide rail horizontally arranged between the second conveying belt and the turnover unit, a second moving cylinder arranged on the third translation slide rail, a third sliding block driven by the second moving cylinder and in sliding fit with the third translation slide rail, and a second lifting cylinder arranged on the third sliding block, a third clamping cylinder is arranged on the second lifting cylinder, and a third clamping jaw is in driving connection with the third clamping cylinder.

[0011] Further, the laser glue removing module comprises a laser generator, a laser glue removing head, a dust removing unit and a rotating positioning unit, the laser glue removing head is electrically connected with the laser generator and located above the first conveying belt, the rotating positioning unit is arranged between the first transmission support and the second transmission support corresponding to the first conveying belt and corresponds to the laser glue removing head in position, comprises a positioning moving cylinder coaxially arranged with the first conveying belt, a positioning sliding block in sliding cooperation with the positioning moving cylinder, a second jacking cylinder arranged on the positioning sliding block and a rotating cylinder connected with the output end of the second jacking cylinder, and a third jacking cylinder is further arranged on the positioning sliding block, and a positioning baffle is arranged on the output end of the third jacking cylinder.

[0012] Finally, the dust removing unit is arranged between the laser glue removing head and the rotating positioning unit, comprising a dust cover and an exhaust pipe, and a fan is arranged on the top of the exhaust pipe.

[0013] Compared with the prior art, the utility model has the advantages that the utility model replaces the traditional manual glue scraping process with laser glue removing, improves the work efficiency and glue removing precision in the magnet production and processing process, simultaneously utilizes the structural characteristics of the magnet assembling jig, transfers the magnet jig fixed after assembling from the jig conveying belt to the turnover unit through the feeding mechanical arm, rotates the jig by 180 degrees, drives the lower pressing head to move downward through the ejecting cylinder, ejects the magnet in the jig through the plurality of ejecting rods arranged on the lower pressing head, and falls into the vibration discharge basin through the discharge chute, utilizes vibration to make the magnet fall into the receiving box uniformly and uninterruptedly to complete discharging; after discharging, the turnover unit resets the jig, transfers the jig to the first conveying belt through the feeding mechanical arm again, then transfers to the position corresponding to the laser glue removing head to realize laser glue removing, and the jig after glue removing is transferred to the second conveying belt under the action of the material transferring mechanical arm, and flows back to the filling area to reassemble the magnet and reinforce the glue, the above process can realize full automation, replaces the traditional manual discharging and jig transferring, and greatly improves the production efficiency of the equipment. Therefore, the utility model can realize automatic magnet discharging and laser glue removing of the jig, and greatly improves the production and processing efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 is the overall structure schematic view of the utility model;

[0015] Figure 2 is the top view structure schematic view of the internal structure of the utility model;

[0016] Figure 3 is the structure schematic view of the turnover discharging module;

[0017] Figure 4 is a structural schematic diagram of the unloading unit;

[0018] Figure 5 is a structural schematic diagram of the jig conveying belt;

[0019] Figure 6 is a structural schematic diagram of the material moving robot;

[0020] Figure 7 is a structural schematic diagram of the first conveying belt and the second conveying belt;

[0021] Figure 8 is a structural schematic diagram of the feeding robot;

[0022] Figure 9 is a structural schematic diagram of the laser adhesive removing module;

[0023] Figure 10 is a structural schematic diagram of the rotating positioning unit. DETAILED DESCRIPTION

[0024] As Figures 1 to 10The utility model discloses a workbench 1 is provided with the controller for controlling the whole equipment internal electronic component in the workbench 1, still be provided with the machine cover 7 on the workbench 1, still be provided with the operation unit 8 for operating equipment component work on the machine cover 7, be provided with laser degumming module 2 and jig conveying belt 3 on the workbench 1, the jig conveying belt 3 is located laser degumming module 2 just below, still be provided with turnover unloading module on the workbench 1, the turnover unloading module is by unloading unit 4 and turnover unit 5 that set up in laser degumming module 2 outer side end in proper order and the feeding manipulator 6 that is horizontally set between jig conveying belt 3 with turnover unit 5 are formed, the feeding manipulator 6 can reciprocating transfer jig between turnover unit 5 with jig conveying belt 3, the unloading unit 4 includes support 40, ejector cylinder 41 that sets up from top to bottom on support 40, lower pressure head 42 and ejector plate 43, be provided with a plurality of unloading groove 44 that is adapted with jig on ejector plate 43, lower pressure head 42 is connected with ejector cylinder 41 output end, and is provided with the ejector rod 45 that is adapted with unloading groove 44 in number, turnover unit 5 can reciprocating transfer jig between feeding manipulator 6 with ejector plate 43, and make jig rotate along the horizontal axis of itself, the magnet is ejected by ejector rod 45 and completes unloading, in this embodiment, the ejector plate 43 adopts the profiling design, and the whole is same with jig, still be provided with U type positioning hole 430 on the ejector plate 43, realizes the adjustment positioning of jig by the positioning guide column 420 that sets up on lower pressure head 42 cooperation, so that the placement position of magnet in jig corresponds with unloading groove 44, improves the precision and efficiency of unloading, laser degumming module 2 includes laser generator 20, laser degumming head 21, dust removal unit 22 and rotary positioning unit 23, laser degumming head 21 is electrically connected with laser generator 20, and is located above first conveying belt 30, rotary positioning unit 23 sets up between first transmission support 300 with second transmission support 301 of first conveying belt 30 correspondence, position corresponds with laser degumming head 21, including positioning mobile air cylinder 230 that is coaxially arranged with first conveying belt 30, positioning sliding block 231 that is slidably connected with positioning mobile air cylinder 230, second lifting air cylinder 232 that sets up on positioning sliding block 231 and rotary air cylinder 233 that is connected with second lifting air cylinder 232 output end, still be provided with third lifting air cylinder 234 on positioning sliding block 231, be provided with positioning baffle 235 on third lifting air cylinder 234 output end.

[0025] In the utility model, the turnover unit 5 includes the first translation slide rail 50 which is set on the work table 1 with the jig conveying belt 3, the first mobile motor 51 which is set on the first translation slide rail 50 and the first sliding block 52 which is driven by the first mobile motor 51 and is in sliding fit with the first translation slide rail 50, the turnover motor 53 and the turnover block 54 which are drivenly connected with the turnover motor 53 are set on the first sliding block 52, the clamping air cylinder 55 and the clamping jaw 56 which is connected with the output end of the clamping air cylinder 55 are set on the turnover block 54, and the setting height of the clamping jaw 56 is higher than that of the ejection carrier plate 43. The protection plate 57 is further set on the first translation slide rail 50 corresponding to the outer side end face of the blanking unit 4. The vibration blanking basin 46 is further set on the bracket 40 bottom, and the receiving box 47 is connected with the vibration blanking basin 46 bottom. After the jig is clamped by the clamping jaw 56 which is transported by the feeding mechanical arm 6, the jig is moved to the position of the blanking unit 4 under the drive of the mobile motor 51, in the process, the turnover motor 53 is started to drive the turnover block 54 to rotate, so that the jig is rotated by 180 DEG, the magnet is placed downward, the turnover is completed, and the jig is also transported above the ejection carrier plate 43. After the jig is placed in the ejection carrier plate 43 by the clamping jaw 56, the clamping jaw 56 is moved out of the range of the ejection carrier plate 43; after blanking, the jig is turned over to place the magnet upward and is transported back to the feeding mechanical arm 6, and the jig is transported to the first conveying belt 30 by the feeding mechanical arm 6 to wait for laser degumming.

[0026] In the utility model, the jig conveying belt 3 includes first conveying belt 30, second conveying belt 31 and material moving manipulator 32, first conveying belt 30 sets up in laser degumming module 2 directly below, second conveying belt 31 sets up on the other side end of laser degumming module 2 corresponding to blanking unit 4, material moving manipulator 32 is set up relative to feeding manipulator 6, including the second translation slide rail 320 that is horizontally set on first conveying belt 30 and second conveying belt 31, first mobile air cylinder 321 that is set on second translation slide rail 320, the second sliding block 322 that is driven by first mobile air cylinder 321 and with second translation slide rail 320 sliding cooperation and first lifting air cylinder 323 that is set on second sliding block 322, is provided with second clamping air cylinder 324 on first lifting air cylinder 323 output end, second clamping air cylinder 324 is driven and is connected with second clamping jaw 325.The first conveying belt 30 and second conveying belt 31 structure are consistent, and all include the first transmission support 300 and the second transmission support 301 that are symmetrically set up, are all provided with transmission belt 302 on first transmission support 300 and second transmission support 301, are all provided with transmission motor 303 and transmission bearing 304 on first transmission support 300 and second transmission support 301, are connected through linkage shaft 305 between transmission motor 303 and transmission bearing 304, still be provided with jacking air cylinder 306 between first transmission support 300 and second transmission support 301.In the embodiment, is all provided with position sensor on second transmission support 301 respectively corresponding the position of feeding manipulator 6, laser degumming head 21 and material moving manipulator 32, and the position sensor of corresponding position is electrically connected with jacking air cylinder 306, third jacking air cylinder 234 and material moving manipulator 32 respectively.

[0027] In the utility model, feeding manipulator 6 includes third translation slide rail 60 that is horizontally set between second conveying belt 31 and turnover unit 5, second mobile air cylinder 61 that is set on third translation slide rail 60, third sliding block 62 that is driven by second mobile air cylinder 61 and with third translation slide rail 60 sliding cooperation and second lifting air cylinder 63 that is set on third sliding block 62, is provided with third clamping air cylinder 64 on second lifting air cylinder 63, third clamping air cylinder 64 is driven and is connected with third clamping jaw 65.

[0028] The utility model discloses a laser glue removing process is replaced traditional manual scraping glue process, has improved the working efficiency and the glue removing precision of magnet production and processing process, simultaneously utilizes the structural characteristics of magnet assembly fixture, through the magnet fixture fixedly assembled of completing assembly of the feed mechanical arm 6 is transferred to the turnover unit 5 from the fixture conveying belt 2, and the fixture is rotated 180 DEG, and then the ejector cylinder 41 drives the lower pressure head 42 to move down, and the magnet in the fixture is ejected by using a plurality of ejector rod 45 set on the lower pressure head 42, and falls into the vibration blanking basin 46 through the blanking groove, and the magnet can be evenly and uninterruptedly fallen into the receiving box 47 by using vibration and completes blanking, after completing blanking, the turnover unit 5 resets the fixture, and the fixture is transferred to the first conveying belt 30 by the feed mechanical arm 6 again, and then is transferred to the position corresponding to the laser glue removing head 21 to realize laser glue removing, and the fixture after completing glue removing is transferred to the second transmission belt 31 under the action of the material moving mechanical arm 32, and returns to the filling area to reassemble the magnet and reinforce the glue, and the above-mentioned process can realize full automation, replace traditional manual blanking and fixture transfer, and the production efficiency of equipment is greatly improved.

[0029] Finally, it needs to be emphasized that the above-mentioned is only the preferred embodiment of the utility model, and is not used to limit the utility model, for the person skilled in the art, the utility model can have various changes and changes, and any modification, equivalent replacement, improvement etc. that is done within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A turnover blanking and jig degumming equipment, comprising a workbench (1), a laser degumming module (2) and a jig conveying belt (3) are arranged on the workbench (1), and the jig conveying belt (3) is located directly below the laser degumming module (2), characterized in that: The workbench (1) is further provided with a turnover and discharging module, the turnover and discharging module is composed of a discharging unit (4) and a turnover unit (5) which are sequentially arranged at the outer side end of the laser glue removing module (2) and a feeding mechanical arm (6) which is horizontally arranged between the jig conveying belt (3) and the turnover unit (5), the feeding mechanical arm (6) can reciprocatingly transfer the jig between the turnover unit (5) and the jig conveying belt (3), the discharging unit (4) comprises a support (40), an ejection cylinder (41) which is arranged on the support (40) from top to bottom, a pressing head (42) and an ejection carrier plate (43), the ejection carrier plate (43) is provided with a plurality of discharging grooves (44) which are matched with the jig, the pressing head (42) is connected with the output end of the ejection cylinder (41) and is provided with a plurality of ejection rods (45) which are matched with the discharging grooves (44), the turnover unit (5) can reciprocatingly transfer the jig between the feeding mechanical arm (6) and the ejection carrier plate (43) and make the jig rotate along the horizontal axis of the jig, and the magnet is ejected by the ejection rod (45) to complete the discharging.

2. The flip and fixture de-gluing apparatus of claim 1, wherein: The turnover unit (5) comprises a first translation slide rail (50) which is arranged on the workbench (1) in the same direction as the jig conveying belt (3), a first moving motor (51) which is arranged on the first translation slide rail (50) and a first sliding block (52) which is driven by the first moving motor (51) and is in sliding fit with the first translation slide rail (50), a turnover motor (53) and a turnover block (54) which is in driving connection with the turnover motor (53) are arranged on the first sliding block (52), a clamping cylinder (55) and a clamping jaw (56) which is connected with the output end of the clamping cylinder (55) are arranged on the turnover block (54), and the setting height of the clamping jaw (56) is higher than that of the ejection carrier plate (43).

3. The flip and fixture de-gluing apparatus of claim 2, wherein: A protection plate (57) is further arranged on the outer side end face of the discharging unit (4) on the first translation slide rail (50).

4. The flip and fixture de-gluing apparatus of claim 1, wherein: A vibration discharging basin (46) is further arranged at the bottom of the support (40), and a receiving box (47) is connected with the bottom of the vibration discharging basin (46).

5. The flip and fixture de-gluing apparatus of claim 1, wherein: The jig conveying belt (3) comprises a first conveying belt (30), a second conveying belt (31) and a material moving manipulator (32), the first conveying belt (30) is arranged directly below the laser adhesive removal module (2), the second conveying belt (31) is arranged on the other side end of the laser adhesive removal module (2) corresponding to the blanking unit (4), the material moving manipulator (32) is arranged opposite to the feeding manipulator (6) and comprises a second translation slide rail (320) horizontally arranged above the first conveying belt (30) and the second conveying belt (31), a first moving cylinder (321) arranged on the second translation slide rail (320), a second sliding block (322) driven by the first moving cylinder (321) and in sliding fit with the second translation slide rail (320), and a first lifting cylinder (323) arranged on the second sliding block (322), a second clamping cylinder (324) is arranged on the output end of the first lifting cylinder (323), and the second clamping cylinder (324) is drivingly connected with a second clamping jaw (325).

6. The flip and fixture de-gluing apparatus of claim 5, wherein: The first conveying belt (30) and the second conveying belt (31) are identical in structure and each comprises a first transmission support (300) and a second transmission support (301) arranged symmetrically, a transmission belt (302) is arranged on each of the first transmission support (300) and the second transmission support (301), a transmission motor (303) and a transmission bearing (304) are respectively arranged on the first transmission support (300) and the second transmission support (301), the transmission motor (303) and the transmission bearing (304) are connected through a linkage shaft (305), and a jacking cylinder (306) is further arranged between the first transmission support (300) and the second transmission support (301).

7. The flip and fixture de-gluing apparatus of claim 6, wherein: The feeding manipulator (6) comprises a third translation slide rail (60) horizontally arranged between the second conveying belt (31) and the turnover unit (5), a second moving cylinder (61) arranged on the third translation slide rail (60), a third sliding block (62) driven by the second moving cylinder (61) and in sliding fit with the third translation slide rail (60), and a second lifting cylinder (63) arranged on the third sliding block (62), a third clamping cylinder (64) is arranged on the second lifting cylinder (63), and the third clamping cylinder (64) is drivingly connected with a third clamping jaw (65).

8. The flip and fixture de-gluing apparatus of claim 6, wherein: The laser adhesive removing module (2) comprises a laser generator (20), a laser adhesive removing head (21), a dust removing unit (22) and a rotating positioning unit (23), the laser adhesive removing head (21) is electrically connected with the laser generator (20) and located above the first conveying belt (30), the rotating positioning unit (23) is arranged between the first transmission support (300) and the second transmission support (301) corresponding to the first conveying belt (30) and corresponds to the laser adhesive removing head (21), comprises a positioning moving cylinder (230) coaxially arranged with the first conveying belt (30), a positioning sliding block (231) slidingly matched with the positioning moving cylinder (230), a second lifting cylinder (232) arranged on the positioning sliding block (231) and a rotating cylinder (233) connected with the output end of the second lifting cylinder (232), a third lifting cylinder (234) is further arranged on the positioning sliding block (231), and a positioning baffle (235) is arranged on the output end of the third lifting cylinder (234).

9. The flip and fixture de-gluing apparatus of claim 8, wherein: The dust removing unit (22) is arranged between the laser adhesive removing head (21) and the rotating positioning unit (23) and comprises a dustproof cover (220) and an exhaust pipe (221), and a fan (222) is arranged on the top of the exhaust pipe (221).

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