Manual lofting device for total moisture test

By designing a manual sample release device with a turntable and limited sampling mechanism in the full moisture testing system, the problems of low testing efficiency and sample safety caused by pneumatic pipeline failures are solved, realizing an efficient and safe sample processing and testing process with strong adaptability.

CN223950221UActive Publication Date: 2026-02-27HUNAN SUNDY SCI & TECH DEV
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520680297.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-02-27
Estimated Expiration
2035-04-10

AI Technical Summary

Technical Problem

Existing full moisture testing systems cannot perform manual sampling in a timely manner when pneumatic pipelines malfunction, resulting in low testing efficiency, poor adaptability, and difficulty in guaranteeing sample safety and integrity.

Method used

A manual sampling device including a turntable, baffle, limiting mechanism and card reader was designed. The placement part and notch design on the turntable allow for manual sampling and automatic sampling. Combined with the limiting mechanism and detection components, it ensures the safety and reliability of samples, prevents unauthorized removal, and allows testing to continue in the event of pneumatic pipeline failure.

Benefits of technology

It enables subsequent processes to proceed without waiting for restoration in the event of a pneumatic pipeline failure, improving testing efficiency, ensuring sample safety and integrity, and featuring a simple, reliable, and highly adaptable structure that prevents personal injury and enhances the overall efficiency of the testing system.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223950221U_ABST
    Figure CN223950221U_ABST
Patent Text Reader

Abstract

The utility model discloses a manual lofting device for total moisture test, which comprises a rack, a turntable and a baffle plate are arranged on the rack, a plurality of placing parts for placing sample bottles are arranged on the turntable along the circumferential direction, the baffle plate is positioned above the turntable, at least one first notch and at least one second notch are arranged on the baffle plate, and the first notch and the second notch are communicated with each other. A manual sample placing position is formed between the first notch and the rotating disc, and a bottle taking position is formed between the second notch and the rotating disc. The manual lofting device for the total moisture test has the advantages of simple and reliable structure, high test efficiency and strong adaptability.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to full moisture testing technical field especially relates to a manual sample placing device for full moisture testing. BACKGROUND

[0002] In the existing full moisture testing system, the sample bottle is usually sampled and discarded by pneumatic pipeline. Although pneumatic pipeline can realize the rapid transportation of sample, when the pneumatic sampling pipeline fails and needs to be stopped, the sample cannot be tested and analyzed in time.

[0003] The existing full moisture testing system usually does not consider the processing of sample and sample bottle when the pneumatic pipeline transportation fails, so that the testing system usually does not support manual sample bottle operation. Because the pneumatic pipeline maintenance takes a long time, especially in a complex system, multiple pipelines need to be checked, during which the subsequent process may be forced to stop, and the testing can continue only after the pneumatic pipeline maintenance is completed, so the overall testing efficiency is low and the adaptability is poor. UTILITY MODEL CONTENT

[0004] The utility model solves the technical problem of overcoming the prior art, and provides a manual sample placing device for full moisture testing, which has simple structure, high reliability, high testing efficiency and strong adaptability.

[0005] To solve the above technical problems, the utility model adopts the following technical scheme:

[0006] A manual sample placing device for full moisture testing, comprising a rack, the rack is provided with a turntable and a baffle, the turntable is provided with a plurality of placing parts for placing sample bottles in the circumferential direction, the baffle is located above the turntable, at least one first gap and at least one second gap are formed on the baffle, the first gap and the turntable form a manual sample placing position, and the second gap and the turntable form a bottle taking position.

[0007] As a further improvement of the above technical scheme:

[0008] The rack is further provided with a limit taking mechanism for limiting the taking of sample bottles from the manual sample placing position.

[0009] The limit taking mechanism comprises a limit taking driving part and a limiting part above the first gap, the limit taking driving part is arranged on the rack, and the output end of the limit taking driving part is connected with the limiting part and is used for driving the limiting part to ascend and descend.

[0010] The placing part is a placing groove, and the limiting part is a limiting plate. When the limiting part descends to a distance between the limiting part and the upper surface of the sample bottle is less than the depth of the placing part, the sample bottle cannot be taken out of the placing part.

[0011] The limit taking driving part is a locking air cylinder.

[0012] The rack is further provided with a first card reader and a second card reader for reading sample bottle information, the first card reader is located below the manual sample placing position, and the second card reader is located below the bottle taking position.

[0013] The rack is further provided with a detection assembly for detecting whether a hand or other part stays near the turntable.

[0014] The rack is further provided with a partition plate for preventing personnel from putting hands into the bottle taking position.

[0015] The manual sample placing position and the bottle taking position are respectively located on two sides of the rack.

[0016] The rack is provided with a chute for receiving a sample bottle to be discarded, and the outlet of the chute is provided with a bottle receiving piece.

[0017] Compared with the prior art, the utility model has the advantages that:

[0018] 1. The manual sample placing device for full moisture testing can manually place a sample bottle from the manual sample placing position to the turntable when the pneumatic pipeline in the existing full moisture testing system fails and needs to be stopped, and then the external transfer mechanism takes out the sample bottle from the bottle taking position for subsequent processes, so that the subsequent processes can be carried out without waiting for the pneumatic pipeline to recover, the testing efficiency is high, and the adaptability is strong; the first gap and the second gap are arranged on the baffle, so that the sample bottle can only be placed into or taken out from the manual sample placing position and the bottle taking position, and the structure is simple and reliable.

[0019] 2. The manual sample placing device for full moisture testing can prevent the sample bottle from being taken out from the manual sample placing position in violation of rules, even being replaced with a sample or being stolen, and the sample on the turntable can only be taken out from the bottle taking position by the external transfer mechanism, so that the integrity, safety and authenticity of the sample are good.

[0020] 3. When the sample placing is completed, the limit taking driving piece drives the limiting piece to descend, the limiting piece descends to a distance between the limiting piece and the upper surface of the sample bottle being less than the depth of the placing part, so that the sample bottle cannot be taken out from the placing part corresponding to the manual sample placing position, and the limiting piece does not affect the rotation of the turntable because there is still a certain distance between the limiting piece and the upper surface of the sample bottle, and the turntable can continue to rotate to convey the placed sample bottle to the bottle taking position for bottle taking operation; when the sample placing is needed, the limit taking driving piece drives the limiting piece to ascend, the limiting piece ascends to a distance between the limiting piece and the upper surface of the sample bottle being greater than the depth of the placing part, so that the sample placing can be carried out, and the structure is simple and reliable.

[0021] 4. The artificial sample placing device for total moisture testing of the utility model, when the detection assembly detects that the hand or other parts stay near the turntable, the power supply of the turntable can be cut off in time, prevent the turntable sudden rotation from causing injury to personnel, good safety.

[0022] 5. The artificial sample placing device for total moisture testing of the utility model, when the pneumatic sample discarding pipeline fails and needs to be stopped, the sample bottle that has finished the test can be transferred to the chute by the external transfer mechanism, then transferred again after being sent to the bottle collecting piece through the chute, which can prevent the sample bottle that has finished the test from not being discarded in time, leading to the inability to receive the subsequent sample bottle to be tested, and the test efficiency is higher. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is the structure schematic view of the artificial sample placing device for total moisture testing of the utility model.

[0024] Figure 2 is the structure schematic view of the artificial sample placing device for total moisture testing of the utility model from another angle.

[0025] Figure 3 is the front view of the artificial sample placing device for total moisture testing of the utility model when the limiting piece descends.

[0026] Figure 4 is the front view of the artificial sample placing device for total moisture testing of the utility model when the limiting piece ascends.

[0027] Figure 5 is the main sectional view of the turntable and its associated components in the artificial sample placing device for total moisture testing of the utility model.

[0028] Figure 6 is the plan view of the turntable and its associated components in the artificial sample placing device for total moisture testing of the utility model.

[0029] The numbers in the figure represent: 1, rack; 11, chute; 12, bottle collecting piece; 13, partition; 2, turntable; 21, placing part; 3, baffle; 31, first notch; 32, second notch; 41, artificial sample placing position; 42, bottle taking position; 5, limiting mechanism; 51, limiting driving piece; 52, limiting piece; 61, first card reader; 62, second card reader; 7, detection assembly; 9, sample bottle. DETAILED DESCRIPTION

[0030] The utility model will be further described in detail below in combination with the drawings and specific embodiments of the specification.

[0031] In the description of this utility model, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0033] In this utility model, unless otherwise explicitly specified and limited, the terms "assembly," "connection," "joining," and "fixing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0034] like Figures 1 to 6 As shown, the manual sampling device for total moisture testing in this embodiment includes a frame 1, a turntable 2 and a baffle 3 on the frame 1. The turntable 2 has a plurality of placement parts 21 for placing sample bottles 9 along its circumference. The baffle 3 is located above the turntable 2 and has a first notch 31 and a second notch 32. The first notch 31 and the turntable 2 form a manual sampling position 41, and the second notch 32 and the turntable 2 form a bottle retrieval position 42.

[0035] The artificial sample placing device for total moisture testing of the embodiment is in operation. The rotating disc 2 rotates. When the empty placing part 21 rotates to the artificial sample placing position 41, the rotation is stopped. The sample bottle 9 is manually placed on the placing part 21. Then the rotating disc 2 continues to rotate. When the placing part 21 with the sample bottle 9 rotates to the bottle taking position 42, the rotation is stopped. The external transfer mechanism (for example, a transfer robot) takes out the sample bottle 9 to perform subsequent sampling and other processes. When the pneumatic pipeline in the existing total moisture testing system fails and needs to be stopped, the artificial sample placing device for total moisture testing of the embodiment can manually place the sample bottle 9 from the artificial sample placing position 41 to the rotating disc 2. Then the external transfer mechanism takes out the sample bottle 9 from the bottle taking position 42 to perform subsequent processes. The subsequent processes can be performed without waiting for the pneumatic pipeline to recover. The testing efficiency is high, and the adaptability is strong. The first gap 31 and the second gap 32 are arranged on the baffle 3. The sample bottle 9 can only be placed or taken out from the artificial sample placing position 41 and the bottle taking position 42. The structure is simple and reliable.

[0036] Of course, in other embodiments, the number of the first gap 31 and the second gap 32 can be increased according to actual production needs to increase the number of the artificial sample placing position 41 and the bottle taking position 42.

[0037] Further, as shown in the drawings, Figure 1 In the embodiment, the rack 1 is further provided with a taking limiting mechanism 5 for limiting the sample bottle 9 from being taken out from the artificial sample placing position 41. By arranging the taking limiting mechanism 5, the sample bottle 9 can be prevented from being taken out from the artificial sample placing position 41 in violation of regulations, even being replaced with a sample or being stolen. The sample on the rotating disc 2 can only be taken out from the bottle taking position 42 by the external transfer mechanism. The integrity, safety and authenticity of the sample are good.

[0038] Further, as shown in the drawings, Figures 3 to 6 In the embodiment, the taking limiting mechanism 5 includes a taking limiting driving part 51 and a limiting part 52 above the first gap 31. The taking limiting driving part 51 is arranged on the rack 1. The output end of the taking limiting driving part 51 is connected with the limiting part 52 and is used to drive the limiting part 52 to ascend and descend. When the sample needs to be placed, the taking limiting driving part 51 drives the limiting part 52 to ascend. The limiting part 52 does not limit the artificial sample placing position 41. The personnel can place the sample bottle 9 on the placing part 21 corresponding to the artificial sample placing position 41. When the sample placing is completed, the taking limiting driving part 51 drives the limiting part 52 to descend. The limiting part 52 limits the artificial sample placing position 41. The sample bottle 9 cannot be taken out from the placing part 21 corresponding to the artificial sample placing position 41. The structure is simple and reliable.

[0039] Furthermore, in this embodiment, the placement part 21 is a placement groove, and the limiting member 52 is a limiting plate. When the limiting member 52 descends to the point where the distance between the limiting member 52 and the upper surface of the sample bottle 9 is less than the depth of the placement part 21, the sample bottle 9 cannot be removed from the placement part 21. After the sample placement is completed, the limiting drive member 51 drives the limiting member 52 to descend. When the limiting member 52 descends to the point where the distance between the limiting member 52 and the upper surface of the sample bottle 9 is less than the depth of the placement part 21 (e.g., ...), the sample bottle 9 cannot be removed from the placement part 21. Figure 3 As shown), this prevents the sample bottle 9 from detaching from the placement section 21, thus preventing the sample bottle 9 from being removed from the placement section 21 corresponding to the manual placement position 41. Furthermore, since there is still a certain distance between the limiting member 52 and the upper surface of the sample bottle 9, the limiting member 52 does not affect the rotation of the turntable 2, and the turntable 2 can continue to rotate to transport the placed sample bottle 9 to the bottle retrieval position 42 for retrieval. When sample placement is required, the limiting drive member 51 drives the limiting member 52 to rise. The limiting member 52 rises until the distance between the limiting member 52 and the upper surface of the sample bottle 9 is greater than the depth of the placement section 21 (e.g., ...). Figure 4 As shown in the figure, sampling can be performed, and the structure is simple and reliable. Of course, in other embodiments, the limiting mechanism 5 can also be implemented in other ways. For example, a locking mechanism is provided at the bottom of the placement part 21. When the sample bottle 9 is placed in the manual sampling position 41, the locking mechanism locks the sample bottle 9, so that the sample bottle 9 cannot be taken out from the placement part 21 corresponding to the manual sampling position 41. Only when the sample bottle 9 is transported to the bottle taking position 42 will the locking mechanism release the sample bottle 9, and the external transfer mechanism can take out the sample bottle 9.

[0040] Furthermore, in this embodiment, the limiting drive component 51 is a locking cylinder. The locking cylinder has the feature of automatic locking upon air supply interruption. When the air supply is interrupted or the system malfunctions, it can lock the piston rod, preventing the limiting component 52 from continuing to descend and colliding with the sample bottle 9 on the turntable 2, thus improving safety. Of course, in other embodiments, the limiting drive component 51 can also be a hydraulic cylinder, an electric push rod, a swing cylinder, a tilting cylinder, etc.

[0041] Furthermore, such as Figure 5As shown, in the embodiment, the rack 1 is further provided with a first card reader 61 and a second card reader 62 for reading the information of the sample bottle 9. The first card reader 61 is located below the manual sample placing position 41, and the second card reader 62 is located below the bottle taking position 42. The first card reader 61 and the second card reader 62 can sense and identify the label chip at the bottom of the sample bottle 9. When the first card reader 61 does not identify the sample bottle 9, that is, the manual sample placing position 41 is empty, the placing part 21 at the manual sample placing position 41 does not carry the sample bottle 9. At this time, the first card reader 61 can be linked with the turntable 2 to control the turntable 2 to stop rotating, and then the sample bottle 9 is manually placed on the placing part 21. When the second card reader 62 identifies the sample bottle 9, at this time, the second card reader 62 can be linked with the turntable 2 to control the turntable 2 to stop rotating, and then the external transfer mechanism can take out the sample bottle 9 for subsequent sub-division process. In addition, the first card reader 61 can also verify the sample bottle 9 placed by the manual, so as to prevent the sample bottle 9 that has completed the test or is wrong from being placed.

[0042] Further, as shown in Figure 3 , in the embodiment, the rack 1 is further provided with a detection assembly 7 for detecting whether a hand or other part stays near the turntable 2. When the detection assembly 7 (such as a grating assembly, an infrared detection assembly, etc.) detects that a hand or other part stays near the turntable 2, the power supply of the turntable 2 can be cut off in time to prevent the turntable 2 from suddenly rotating to cause injury to the personnel, and the safety is good. Preferably, in the embodiment, the detection assembly 7 is signal-connected with the turntable 2, which can make the turntable 2 stop rotating more quickly, and the safety is better.

[0043] Further, as shown in Figure 3 , in the embodiment, the rack 1 is further provided with a partition plate 13 for preventing the personnel from stretching the hand into the bottle taking position 42. By arranging the partition plate 13, the personnel can be prevented from stretching the hand into the bottle taking position 42 to cause interference to the external transfer mechanism or to cause injury to the personnel.

[0044] Further, as shown in Figure 1 and Figure 2 , in the embodiment, the manual sample placing position 41 and the bottle taking position 42 are respectively located at two sides of the rack 1. The manual sample placing position 41 and the bottle taking position 42 are respectively located at two sides of the rack 1, so that the personnel places the sample and the external transfer mechanism takes the sample at two sides of the rack 1, the interference between the sample placing and the sample taking is reduced, the layout is reasonable, and the safety is better.

[0045] Further, as shown in Figure 1 and Figure 2As shown, in the embodiment, the rack 1 is provided with a chute 11 for receiving the sample bottle 9 to be discarded, and the outlet of the chute 11 is provided with a bottle collecting member 12. When the pneumatic sample discarding pipeline fails or needs to be stopped, the sample bottle after testing can be transferred to the chute 11 by an external transfer mechanism, and then transferred to the bottle collecting member 12 (such as a bottle collecting cart) through the chute 11, so that the sample bottle after testing can be prevented from not being discarded in time, resulting in that the subsequent sample bottle to be tested cannot be received, and the testing efficiency is higher.

[0046] The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Although the present application has been disclosed as above with a preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can make many possible changes and modifications to the technical scheme of the present application, or modify it into equivalent embodiments with equivalent changes, without departing from the spirit and technical scheme of the present application. Therefore, any simple modification, equivalent replacement, equivalent change and modification of the above embodiments according to the technical essence of the present application, all still belong to the protection scope of the technical scheme of the present application.

Claims

1. An artificial breaking out device for total moisture testing, characterized in that: The machine frame (1) is provided with a rotating disc (2) and a baffle (3), the rotating disc (2) is provided with a plurality of placing parts (21) for placing sample bottles (9) in the circumferential direction, the baffle (3) is located above the rotating disc (2), the baffle (3) is provided with at least one first gap (31) and at least one second gap (32), the first gap (31) and the rotating disc (2) form an artificial sample placing position (41), and the second gap (32) and the rotating disc (2) form a sample bottle taking position (42).

2. The artificial spiking device for total moisture testing of claim 1, wherein: The machine frame (1) is further provided with a taking limiting mechanism (5) for limiting the sample bottles (9) from being taken out from the artificial sample placing position (41).

3. The artificial spiking device for total moisture testing of claim 2, wherein: The taking limiting mechanism (5) comprises a taking limiting driving element (51) located above the first gap (31) and a limiting element (52), the taking limiting driving element (51) is arranged on the machine frame (1), and the output end of the taking limiting driving element (51) is connected with the limiting element (52) and is used for driving the limiting element (52) to ascend and descend.

4. The artificial spiking device for total moisture testing of claim 3, wherein: The placing part (21) is a placing groove, and the limiting element (52) is a limiting plate; when the limiting element (52) is lowered to a distance between the limiting element (52) and the upper surface of the sample bottle (9) being less than the depth of the placing part (21), the sample bottle (9) cannot be taken out from the placing part (21).

5. The artificial spiking device for total moisture testing of claim 3, wherein: The taking limiting driving element (51) is a locking air cylinder.

6. The artificial spiking device for total moisture testing of claim 1, wherein: The machine frame (1) is further provided with a first card reader (61) and a second card reader (62) for reading information of the sample bottles (9), the first card reader (61) is located below the artificial sample placing position (41), and the second card reader (62) is located below the sample bottle taking position (42).

7. The artificial spiking device for total moisture testing of claim 1, wherein: The machine frame (1) is further provided with a detection assembly (7) for detecting whether a hand or other part stays near the rotating disc (2).

8. The artificial spiking device for total moisture testing of claim 7, wherein: The machine frame (1) is further provided with a partition plate (13) for preventing personnel from putting hands into the sample bottle taking position (42).

9. The artificial spiking device for total moisture testing of claim 1, wherein: The artificial sample placing position (41) and the sample bottle taking position (42) are located on two sides of the machine frame (1) respectively.

10. Artificial spiking device for total moisture testing according to any one of claims 1 to 9, characterized in that: The machine frame (1) is provided with a chute (11) for receiving sample bottles (9) to be discarded, and the outlet of the chute (11) is provided with a bottle collecting element (12).