Automatic sponge feeding machine
By combining the material box design with the feeding and clamping mechanisms, the problem of unstable sponge sheet feeding was solved, achieving stable and continuous sponge sheet feeding and improving feeding efficiency and stability.
Patent Information
- Application Number
- CN202520678892.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-11
AI Technical Summary
In existing technologies, spiral vibratory feeders are difficult to stably convey soft and lightweight sponge sheets, and are prone to jamming or accumulation, resulting in unstable feeding.
The material box design features horizontally arranged sponge sheets, and continuous material supply is achieved through a feeding mechanism and a clamping mechanism. Combined with a switching mechanism, the empty material box is automatically switched to avoid jamming and accumulation, thus improving the stability of material feeding.
It achieves stable and continuous feeding of sponge sheets, improves the efficiency and stability of feeding, avoids downtime, and enhances work efficiency.
Smart Images

Figure CN223950228U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of feeding equipment, in particular to sponge automatic feeding machine. BACKGROUND
[0002] In the existing cosmetics, such as foundation cream, BB cream or CC cream, etc., sponge is used as a cosmetic appliance in the use process, which is used for applying and pushing the foundation, so that the makeup is more comfortable. Therefore, the role of the sponge soaked in the cosmetic is very important.
[0003] The prior art with publication number CN 119305786 A discloses a full-automatic air cushion foundation filling equipment, which has multiple areas, including a feeding area, a positioning area, an opening box area, a sponge supply area, a filling area, a ring supply area, a ring pressing area, and a cover closing area.
[0004] However, the above-mentioned prior art uses a spiral vibration disc to feed the sponge, but this method has the following problems in actual use: the track design and vibration parameters of the spiral vibration disc are usually optimized for materials of specific shape and size. Due to the softness and lightness of the sponge sheet, it is difficult to arrange and transport stably in the vibration disc, and it is easy to cause material jamming or accumulation. UTILITY MODEL CONTENT
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a sponge automatic feeding machine to solve the problems existing in the above-mentioned background art.
[0006] The utility model provides the following technical scheme: a sponge automatic feeding machine, comprising:
[0007] A material box is provided with a through channel inside, which is used to accommodate vertically placed sponge sheets;
[0008] A feeding mechanism is arranged at the end of the material box to continuously push and feed the sponge sheets inside the material box;
[0009] A clamping mechanism is arranged at the discharge port position of the material box to grab the sponge sheets fed to the discharge port onto the discharge mechanism below and continuously feed the sponge sheets in order through the discharge mechanism.
[0010] Preferably, the number of material boxes is multiple, and the multiple material boxes are arranged in sequence on the support plate from front to back, and a groove is formed at the position of each support plate.
[0011] Preferably, it further includes a switching mechanism, the support plate is assembled on the switching mechanism, and the support plate is moved through the switching mechanism to align the switched material box with the clamping mechanism.
[0012] Preferably, the feeding mechanism comprises a synchronous belt movement module, a sliding block, a supporting sliding plate, a support, a lifting cylinder, a push block, the belt of the synchronous movement module is connected with two sliding blocks, the sliding blocks are slidably arranged on the supporting sliding plate, a support is arranged on the top of each sliding block, a lifting cylinder is arranged on the support, a push block is connected with the piston end of the lifting cylinder, and the push block extends into the groove and is used for abutting against the rear sponge sheet.
[0013] Preferably, the switching mechanism comprises a screw rod linear movement module and a supporting sliding module, the supporting sliding module is arranged at the bottom of the two ends of the supporting plate, and the movable end of the supporting sliding module is connected with the free end of the screw rod linear movement module.
[0014] Preferably, the material clamping mechanism comprises a telescopic cylinder, a fixing frame, a pneumatic clamp, a first sensor and a second sensor, the piston rod of the telescopic cylinder is connected with the fixing frame and is used for driving the fixing frame to move, the pneumatic clamp corresponding to the material box is arranged on the fixing frame, the first sensor is arranged at the material outlet position of the material box and is used for detecting whether the sponge sheet exists at the material outlet, and the second sensor is arranged above the discharging mechanism and is used for detecting whether the sponge sheet exists on the discharging mechanism.
[0015] Preferably, the material clamping mechanism further comprises a linear guide rail and a guide block slidably arranged on the linear guide rail, and the top of the fixing frame is connected with the guide block.
[0016] Preferably, the discharging mechanism comprises a discharging disc arranged below the material clamping mechanism, a linear vibration feeding device, a pressing plate and a pressing cylinder, one end of the discharging disc is connected with the material outlet of the material box, the linear vibration feeding device is arranged at the bottom of the discharging disc, the pressing plate is arranged at the top of the discharging disc and is spaced apart from the discharging disc by a thickness of a sponge sheet, and the pressing cylinder is connected with the top of the pressing plate and is used for adjusting the spacing between the pressing plate and the discharging disc.
[0017] Preferably, the utility model further comprises a rack, which is used for assembling the material box, the feeding mechanism and the switching mechanism in the rack to protect them, a protective cover is arranged on the material clamping mechanism, a top cover is arranged at the middle of the top end of the rack, and a box door is hinged to the front end and the rear end of the top cover.
[0018] Preferably, a limiting mechanism is detachably arranged below the top cover, the limiting mechanism comprises a fixing piece arranged on the top cover and a pressing rod threadedly connected with the bottom of the fixing piece, and the pressing rod is in contact with the sponge sheet in the material box directly below.
[0019] Compared with the prior art, the utility model has the beneficial effects that:
[0020] 1. The utility model discloses a sponge piece is arranged in whole row transversely to the material box, and the sponge piece is continuously fed in the material box by the setting feed mechanism, and the feed mechanism is combined with the material clamping mechanism to carry the sponge piece to the material outlet mechanism and carries out the next production procedure, replaces the spiral vibration disc type feeding in the prior art, and the whole row design of sponge piece in the application is continuously fed horizontally, effectively avoids the occurrence of the material blockage or accumulation, and the stability of feeding is improved greatly.
[0021] 2. The utility model discloses thickening has switching mechanism, and the material box is assembled on switching mechanism through support plate, and switching mechanism cooperates sensor and carries out automatic switching to empty material box, and empty material box can continue manual filling, when switching last two material boxes, switching direction conversion, namely, two material boxes filled in front move, at this time, the material box behind is filled, need not stop, and the work efficiency is improved greatly. DRAWINGS
[0022] Figure 1 It is the perspective structure schematic diagram under one angle of the utility model.
[0023] Figure 2 It is another perspective structure schematic diagram under the utility model.
[0024] Figure 3 It is the Figure 2 Enlarged structure schematic diagram of A place in the utility model.
[0025] Figure 4 It is the front view structure schematic diagram of the utility model.
[0026] Figure 5 It is the Figure 4 Enlarged structure schematic diagram of B place in the utility model.
[0027] Figure 6 It is the material box installation structure schematic diagram of the utility model.
[0028] Figure 7 It is the feed mechanism structure schematic diagram of the utility model.
[0029] Figure 8 It is the shell structure schematic diagram of the utility model.
[0030] Figure 9 It is the limiting mechanism structure schematic diagram of the utility model.
[0031] The attached diagram is labeled as follows: 1. Material box; 2. Feeding mechanism; 21. Synchronous belt motion module; 22. Slider; 23. Support slide plate; 24. Bracket; 25. Push block; 3. Clamping mechanism; 31. Telescopic cylinder; 32. Fixing frame; 33. Pneumatic clamp; 34. First sensor; 35. Second sensor; 36. Linear guide rail; 37. Guide block; 4. Discharge mechanism; 41. Discharge tray; 42. Linear vibration feeding device; 43. Pressure plate; 44. Pressing cylinder; 5. Limiting mechanism; 51. Pressure rod; 52. Fixing component; 6. Support plate; 61. Groove; 7. Lifting cylinder; 8. Switching mechanism; 81. Lead screw linear motion module; 82. Support sliding module; 9. Frame; 10. Top cover; 11. Box door; 12. Protective cover. Detailed Implementation
[0032] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of the present invention.
[0033] This utility model provides an automatic sponge feeding machine, such as... Figures 1-9 As shown, it includes: material box 1, feeding mechanism 2, clamping mechanism 3, discharging mechanism 4, limiting mechanism 5, support plate 6, lifting cylinder 7, and switching mechanism 8.
[0034] Furthermore, a through-channel is provided inside the material box 1 for holding vertically placed sponge sheets. In this embodiment, the through-channel is circular, used to place the circular sponge pads side by side inside the material box. It can be adjusted to be elliptical, square, etc., according to actual needs.
[0035] Specifically, the feeding mechanism 2 is located at the end of the material box 1 and is used to continuously push and feed the sponge sheets inside the material box 1. The clamping mechanism 3 is located at the discharge port of the material box 1 and is used to grab the sponge sheets fed to the discharge port and place them onto the discharge mechanism 4 below, and to feed the sponge sheets in an orderly and continuous manner through the discharge mechanism 4.
[0036] This application arranges sponge sheets horizontally in a material box and uses a feeding mechanism to continuously feed the sponge sheets into the material box. The feeding mechanism, together with a clamping mechanism, transports the sponge sheets to the discharge mechanism for the next production process, replacing the spiral vibrating disc feeding method in the prior art. The horizontal and continuous feeding of the sponge sheets in this application effectively avoids jamming or accumulation, and greatly improves the stability of feeding.
[0037] In the embodiment, the feeding mechanism 2 comprises a synchronous belt movement module 21, a sliding block 22, a support sliding plate 23, a support 24, a lifting cylinder 7, a push block 25, the synchronous movement module is connected with the two sliding blocks 22 through a belt, and the sliding blocks 22 are slidably arranged on the support sliding plate 23, the top of each sliding block 22 is equipped with a support 24, the lifting cylinder 7 is arranged on the support 24, the piston end of the lifting cylinder 7 is connected with the push block 25, and the push block 25 extends into the groove 61 and is used for abutting against the rear sponge sheet.
[0038] Specifically, during feeding, the synchronous belt movement module 21 drives the belt to drive the two sliding blocks 22 to move on the support sliding plate 23, so as to drive the lifting cylinder 7 and the push block 25 to move synchronously, and then the push block 25 pushes the sponge sheet in the material box 1 to continuously feed to the discharge port.
[0039] In the embodiment, the feeding mechanism 2 comprises a synchronous belt movement module 21, a sliding block 22, a support sliding plate 23, a support 24, a lifting cylinder 7, a push block 25, the synchronous movement module is connected with the two sliding blocks 22 through a belt, and the sliding blocks 22 are slidably arranged on the support sliding plate 23, the top of each sliding block 22 is equipped with a support 24, the lifting cylinder 7 is arranged on the support 24, the piston end of the lifting cylinder 7 is connected with the push block 25, and the push block 25 extends into the groove 61 and is used for abutting against the rear sponge sheet.
[0040] Specifically, during feeding, the synchronous belt movement module 21 drives the belt to drive the two sliding blocks 22 to move on the support sliding plate 23, so as to drive the lifting cylinder 7 and the push block 25 to move synchronously, and then the push block 25 pushes the sponge sheet in the material box 1 to continuously feed to the discharge port.
[0041] In the embodiment, the number of the material boxes 1 is six, and the six material boxes 1 are sequentially arranged on the support plate 6 from front to back, and a groove 61 is arranged at the position of each support plate 6. The support plate 6 is equipped on the switching mechanism 8, the support plate 6 is moved through the switching mechanism 8, and the switched material box 1 is aligned with the material clamping mechanism 3.
[0042] In the embodiment, the switching mechanism 8 comprises a lead screw linear movement module 81 and a support sliding module 82, the support sliding module 82 is arranged at the bottom of the two ends of the support plate 6, and the movable end of the support sliding module is connected with the free end of the lead screw linear movement module 81.
[0043] Specifically, when the first sensor 34 detects that there is no sponge sheet in the current material box 1, the lead screw linear movement module 81 cooperates with the support sliding module to drive the support plate 6 to move forward, so that the two material boxes 1 at the rear are moved forward to be aligned with the pneumatic clamp 33, and the switching of the material box 1 is realized.
[0044] At the same time, the material box of the switching front end can continue to be manually filled. When the last two material boxes 1 are switched, the switching direction is switched, that is, the screw linear motion module 81 cooperates with the support sliding module to drive the support plate 6 to move backward, so that the two material boxes 1 filled in front move backward. At this time, the material boxes 1 behind can be filled. Without stopping, the efficiency of work is greatly improved.
[0045] It can be explained here that when the material box 1 is switched, the lifting cylinder 7 drives the push block 25 to move downward from the groove 61 and exit from the groove 61, so as to avoid the conflict between the push block 25 and the groove 61.
[0046] Further, the second sensor 35 is arranged above the discharging mechanism 4 for detecting whether there is a sponge sheet on the discharging mechanism 4. If there is no sponge sheet on the discharging mechanism 4, it means that there is no sponge sheet in the plurality of material boxes, and the material needs to be filled.
[0047] In the embodiment, the material clamping mechanism 3 further comprises a linear guide rail 36 and a guide block 37 sliding on the linear guide rail 36. The top of the fixed frame 32 is connected with the guide block 37 for assembling the fixed frame 32, so that the pneumatic clamp 33 operates more stably.
[0048] In the embodiment, the discharging mechanism 4 comprises a discharging disc 41 arranged below the material clamping mechanism 3, a linear vibration feeding device 42, a pressing plate 43 and a downward pressing cylinder 44. One end of the discharging disc 41 is connected with the discharging port of the material box 1. The linear vibration feeding device 42 is arranged at the bottom of the discharging disc 41. The pressing plate 43 is arranged at the top of the discharging disc 41 and is spaced apart from the discharging disc 41 by a thickness of a sponge sheet. The top of the pressing plate 43 is connected with the downward pressing cylinder 44 for adjusting the spacing between the pressing plate 43 and the discharging disc 41.
[0049] Specifically, the linear vibration feeding device 42 is used to send out the sponge sheet on the discharging disc 41. At the same time, only one sponge sheet is discharged under the cooperation of the spacing between the pressing plate 43 and the discharging disc 41, so as to avoid the accumulation of sponge sheets. The spacing between the pressing plate 43 and the discharging disc 41 can be adjusted by the downward pressing cylinder 44, so as to adjust according to the different thicknesses of the sponge sheets, thereby improving the practicability of the device.
[0050] In the embodiment, the rack 9 is further arranged for assembling the material box 1, the feeding mechanism 2 and the switching mechanism 8 inside the rack 9 to protect and improve the appearance of the equipment. The protective cover 12 is further arranged on the material clamping mechanism 3. The top end of the rack 9 is further provided with a top cover 10. The front and rear ends of the top cover 10 are hinged with a box door 11. The empty material box 1 at the front end can be filled by opening the front end of the box door 11. The empty material box 1 at the rear end can be filled by opening the rear end of the box door 11.
[0051] In the embodiment, the lower part of the top cover 10 is detachably provided with a limiting mechanism 5, which comprises a fixing member 52 assembled on the top cover 10, and a pressing rod 51 threadedly connected to the bottom of the fixing member 52, the pressing rod 51 being in contact with the sponge sheet in the lower part of the magazine 1, and limiting the top of the sponge sheet when the sponge sheet is fed, so as to prevent the sponge sheet from being directly pressed to be warped, and ensure the stability of the sponge sheet when the sponge sheet is fed.
[0052] The working principle of the utility model is as follows: after the six magazines are all filled with sponge sheets, the pneumatic equipment is started, first, the synchronous belt movement module 21 drives the two sliders 22 to move on the support slide plate 23, thereby driving the lifting 7 and the push block 25 to move synchronously, and further driving the push block 25 to continuously feed the sponge sheet in the magazine 1 to the discharge port;
[0053] Subsequently, the telescopic cylinder 31 drives the pneumatic clamp 33 on the fixing frame 32 to move to the discharge port, until the pneumatic clamp 33 can clamp the sponge sheet, at this time, the telescopic cylinder resets, and the pneumatic clamp falls to the discharge mechanism 4 below to release the sponge sheet.
[0054] Finally, the linear amplitude of the linear vibration feeding device 42 is used to send out the sponge sheet on the discharge disc 41.
[0055] When the first sensor 34 detects that there is no sponge sheet in the current magazine 1, at this time, the lifting cylinder 7 drives the push block 25 to move downward from the groove 61 and exit the groove 61, so as to avoid the conflict between the push block 25 and the groove 61, then the lead screw linear movement module 81 cooperates with the support sliding module to drive the support plate 6 to move forward, so that the two magazines 1 at the rear move forward to face the pneumatic clamp 33, the switching of the magazine 1 is realized, and the feeding can continue.
[0056] Meanwhile, the switching of the magazine 1 at the front end can continue to be manually filled, when the last two magazines 1 are switched, the switching direction is converted, that is, the lead screw linear movement module 81 cooperates with the support sliding module to drive the support plate 6 to move backward, so that the two magazines 1 at the front move backward, at this time, the rear magazine 1 is filled, without stopping, which greatly improves the work efficiency.
[0057] It should be pointed out that, in the description of the present application, it should be pointed out that, unless otherwise specified and limited, the terms "installation", "connection", "connection" should be understood broadly, which can be mechanical connection or electrical connection, or the communication between two elements, or direct connection, "up", "down", "left", "right" and the like are only used to indicate the relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may change.
[0058] The above merely describes preferred embodiments of the present application, and the protection scope of the present application is not limited to the above embodiments, but any equivalent modification or change made by those skilled in the art according to the disclosed content of the present application shall be included in the protection scope recorded in the claims.
Claims
1. A sponge automatic feeding machine, characterized in that, The sponge feeding device comprises a plurality of sponge boxes, a feeding mechanism, a switching mechanism and a clamping mechanism. The sponge box comprises a through channel for accommodating the vertically placed sponge pieces. The feeding mechanism is arranged at the end of the sponge box and continuously pushes the sponge pieces in the sponge box. The clamping mechanism is arranged at the outlet of the sponge box and is used to grab the sponge pieces fed to the outlet to the lower discharging mechanism and continuously feed the sponge pieces in order.
2. The automatic sponge loading machine according to claim 1, characterized in that: The switching mechanism is used to move the support plate to align the switched sponge box with the clamping mechanism.
3. The automatic sponge loading machine according to claim 2, characterized in that: The feeding mechanism comprises a synchronous belt movement module, a sliding block, a support sliding plate, a support, a lifting cylinder and a push block.
4. The automatic sponge loading machine according to claim 3, characterized in that: The belt of the synchronous movement module is connected to two sliding blocks, and the sliding blocks are slidably arranged on the support sliding plate.
5. The automatic sponge loading machine according to claim 3, characterized in that: The top of each sliding block is provided with a support, and the support is provided with a lifting cylinder.
6. The automatic sponge loading machine according to claim 1, characterized in that: The piston end of the lifting cylinder is connected to the push block, and the push block extends into the groove to abut against the rear sponge piece.
7. The automatic sponge loading machine according to claim 6, characterized in that: The switching mechanism comprises a lead screw linear movement module and a support sliding module.
8. The automatic sponge loading machine according to claim 1, characterized in that: The support sliding module is arranged at the bottom of the two ends of the support plate, and the movable end of the support sliding module is connected to the free end of the lead screw linear movement module.
9. The automatic sponge loading machine according to claim 1, characterized in that: The clamping mechanism comprises a telescopic cylinder, a fixed frame, a pneumatic clamp, a first sensor and a second sensor.
10. The automatic sponge loading machine according to claim 9, characterized in that: The piston rod of the telescopic cylinder is connected to the fixed frame to drive the fixed frame to move. The fixed frame is provided with a pneumatic clamp corresponding to the sponge box. The first sensor is arranged at the outlet of the sponge box to detect whether the sponge piece exists at the outlet. The second sensor is arranged above the discharging mechanism to detect whether the sponge piece exists on the discharging mechanism. The clamping mechanism further comprises a linear guide rail and a guide block sliding on the linear guide rail. The top of the fixed frame is connected to the guide block. The discharging mechanism comprises a discharging disc arranged below the clamping mechanism, a linear vibration feeding device, a pressing plate and a pressing cylinder. One end of the discharging disc is connected to the outlet of the sponge box. The linear vibration feeding device is arranged at the bottom of the discharging disc. The pressing plate is arranged at the top of the discharging disc and is spaced apart from the discharging disc by a thickness of a sponge piece. The top of the pressing plate is connected to the pressing cylinder to adjust the distance between the pressing plate and the discharging disc. The machine frame is used to assemble the sponge box, the feeding mechanism and the switching mechanism inside for protection. The machine frame is further provided with a protective cover on the clamping mechanism. The top end of the machine frame is further provided with a top cover. The front and rear ends of the top cover are hinged with a box door. The bottom of the top cover is detachably provided with a limiting mechanism. The limiting mechanism comprises a fixed part assembled on the top cover and a pressing rod threadedly connected to the bottom of the fixed part. The pressing rod is in contact with the sponge piece in the sponge box below.
Citation Information
Patent Citations
Full-automatic air cushion foundation make-up filling equipment
CN119305786A