Cart type stable aluminum foil feeding mechanism

Abstract

The utility model discloses a cart type stable aluminum foil feeding mechanism which comprises a gantry support, a cart, a transverse sliding mechanism and a positioning support. Vertical sliding rails are arranged on the two sides of the gantry support respectively, the positioning support is connected with the vertical sliding rails in a sliding fit mode through vertical tackles, and stable movement and accurate positioning of the aluminum foil roller are achieved in cooperation with a roller shaft supporting base on a trolley supporting table top. According to the design of the trolley, a traditional complex mechanical arm or lifting equipment is replaced, the aluminum foil roller can be moved through simple pushing and pulling in the feeding process, the manpower requirement is greatly reduced, and the operation convenience and safety are improved. In addition, due to the arrangement of trolley walking wheels, the feeding position is not limited to a fixed station any more, the trolley can be flexibly switched to different stations, and the trolley is suitable for various production line layouts. And through the combination of the cart, the supporting seat and the hook, the equipment investment and the maintenance cost are reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of aluminum foil production and processing technology, especially to a trolley type aluminum foil stable feeding mechanism. BACKGROUND

[0002] In the production and processing industry of aluminum foil rolls and other materials, the feeding process of raw materials usually relies on relatively cumbersome mechanical operations, especially for aluminum foil rolls with heavy weight, the feeding process needs to be accurately positioned and ensure its stability. Traditionally, the industry often uses complex lifting equipment such as mechanical hands and cranes to complete the handling and positioning of aluminum foil rolls. These devices mainly rely on the precise control of mechanical arms to move the aluminum foil rolls from the storage area to the designated position of the production line through lifting or clamping. However, the existing feeding method still has the following technical defects:

[0003] 1. High cost and complex maintenance: mechanical hands and crane-type devices not only have high manufacturing costs, but also are complex to maintain and require frequent routine maintenance. For production lines with high demand for equipment, it is difficult to balance the economy of maintaining a high-precision mechanical arm system, especially when the production intensity is high, which increases maintenance costs and downtime risks.

[0004] 2. Complicated operation and dependence on skilled operators: Traditional equipment requires skilled technicians for operation, and the learning and use threshold of the equipment is high. Especially when it comes to handling heavy materials, the operation difficulty is further increased, which affects production efficiency. In addition, the device needs frequent manual intervention and adjustment, which makes it difficult to meet the needs of fast and flexible production.

[0005] 3. Fixed feeding position, lack of adaptability: The mechanical hand or crane has strong fixation and is difficult to adapt to flexible feeding requirements of multiple stations. The space layout in the production environment is variable, and the traditional equipment is difficult to realize free switching of multiple stations, which reduces the utilization rate of the equipment and makes it difficult to meet the needs of diversified production scenarios.

[0006] In order to solve the above problems, the industry also tries to use, for example, a track transport vehicle to transport materials from the storage area to the feeding station, but such structures still require complex installation and are prone to cause the roll to shake or be damaged during transportation.

[0007] Therefore, how to realize convenient and safe feeding of aluminum foil rolls and reduce cost and operation complexity has become a technical problem to be solved by the utility model. INVENTION CONTENTS

[0008] The technical problem solved by the utility model is to provide a trolley type aluminum foil stable feeding mechanism to solve the problems of existing feeding equipment relying on complex mechanical structures, high cost, complicated operation and insufficient adaptability in the above background technology.

[0009] To solve the above technical problems, the utility model adopts the technical scheme as follows:

[0010] A kind of cart type aluminum foil stable feeding mechanism, including gantry support, base, transverse sliding mechanism, vertical slide rail, vertical trolley, positioning support, roller shaft one side hook, roller shaft other side hook, cart, one side roller shaft support seat and other side roller shaft support seat;

[0011] The bottom of the gantry support is fixedly connected with the base by the transverse sliding mechanism;

[0012] The gantry support includes a first vertical inner side and a second vertical inner side, and the first vertical inner side and the second vertical inner side of the gantry support are respectively fixedly provided with vertical slide rails, and the positioning support is slidably connected with the vertical slide rails by the vertical trolley on both sides;

[0013] The positioning support is fixedly provided below with the roller shaft one side hook and the roller shaft other side hook;

[0014] The cart includes a support table, and the support table of the cart is provided with the one side roller shaft support seat and the other side roller shaft support seat;

[0015] The one side roller shaft support seat and the other side roller shaft support seat are combined to form a support positioning seat for supporting the aluminum foil roller, and the roller shaft one side hook and the roller shaft other side hook are combined to form an aluminum foil roller lifting seat.

[0016] As a further scheme of the utility model, the number of transverse sliding mechanisms is 2, and the two transverse sliding mechanisms are respectively located on the upper surface of the base and close to one side and the other side of the base.

[0017] As a further scheme of the utility model, the transverse sliding mechanism includes a transverse slide rail and a transverse trolley, the transverse slide rail is fixedly connected with the base, and the gantry support is slidably connected with the slide rail by the transverse trolley.

[0018] As a further scheme of the utility model, the sliding direction of the sliding mechanism is parallel to the plumb line.

[0019] As a further scheme of the utility model, the sliding direction of the transverse sliding mechanism is parallel to the horizontal line.

[0020] As a further scheme of the utility model, the bottom of the cart is uniformly distributed with walking wheels for walking of the cart.

[0021] As a further scheme of the utility model, a roller column avoiding space is formed between the one side roller shaft support seat and the other side roller shaft support seat on the cart.

[0022] Compared with the prior art, the utility model has the beneficial effects that:

[0023] 1. Labor-saving and convenient moving method: The trolley design allows the operator to easily move the aluminum foil roll to the feeding position through simple push-pull operation, greatly reducing the labor consumption. No longer need complex lifting equipment or mechanical arm assistance, fundamentally improving the convenience of the feeding process.

[0024] 2. Cost optimization, reduce equipment investment: The trolley replaces traditional feeding tools such as mechanical hands, not only reduces equipment investment, but also reduces maintenance requirements and maintenance costs, providing an economical and efficient feeding solution suitable for various production scenarios.

[0025] 3. Flexible multi-station feeding: The trolley design allows the feeding position to be flexible between multiple stations, adapting to different production line layouts. This flexibility significantly improves the adaptability of the mechanism in the workshop, meeting different station feeding needs.

[0026] Additional aspects and advantages of the present application will be given in part in the following description, some of which will become apparent from the following description, or will be learned by practicing the present application. BRIEF DESCRIPTION OF DRAWINGS

[0027] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description. Obviously, the drawings in the following description only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0028] Figure 1 The structural schematic diagram of the present application.

[0029] Figure 2 The structural schematic diagram of the bottom of the present application.

[0030] Figure 3 The A part of the structural schematic diagram of the present application. Figure 2

[0031] The reference signs and names in the drawings are as follows:

[0032] Gantry support 1, base 2, vertical slide rail 3, vertical trolley 4, positioning support 5, one side of the roll shaft hook 6, the other side of the roll shaft hook 7, trolley 8, one side roll shaft support seat 9, the other side roll shaft support seat 10, horizontal slide rail 11, horizontal trolley 12, walking wheel 13, roll column avoiding space 14, avoiding gap 15, first inner side wall 16, second inner side wall 17, guide wheel 18, guide plate 20, limiting seat 21, roll shaft 23 of aluminum foil roll 22. DETAILED DESCRIPTION ​

[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0034] Please refer to Figure 1 In the embodiments of the utility model, a cart type aluminum foil stable feeding mechanism comprises a gantry support 1, a base 2, a horizontal sliding mechanism, a vertical sliding rail 3, a vertical trolley 4, a positioning support 5, a roller shaft one side hook 6, a roller shaft other side hook 7, a cart 8, a one side roller shaft support seat 9 and a other side roller shaft support seat 10.

[0035] The bottom of the gantry support 1 is fixedly connected with the base 2 through the horizontal sliding mechanism; the gantry support 1 comprises a first vertical inner side and a second vertical inner side, the first vertical inner side and the second vertical inner side of the gantry support 1 are respectively fixedly provided with the vertical sliding rail 3, and the two sides of the positioning support 5 are respectively slidably connected with the vertical sliding rail 3 through the vertical trolley 4; the lower portion of the positioning support 5 is fixedly provided with the roller shaft one side hook 6 and the roller shaft other side hook 7.

[0036] The cart 8 comprises a support table, the support table of the cart 8 is provided with the one side roller shaft support seat 9 and the other side roller shaft support seat 10; the one side roller shaft support seat 9 and the other side roller shaft support seat 10 are combined to form a support positioning seat for supporting and placing an aluminum foil roller; the roller shaft one side hook 6 and the roller shaft other side hook 7 are combined to form an aluminum foil roller lifting seat. The number of the horizontal sliding mechanism is two, and the two horizontal sliding mechanisms are respectively located on the upper surface of the base 2 and close to one side and the other side of the base 2.

[0037] The horizontal sliding mechanism comprises a horizontal sliding rail 11 and a horizontal trolley 12, the horizontal sliding rail 11 is fixedly connected with the base 2, and the gantry support 1 is slidably connected with the sliding rail through the horizontal trolley 12. The sliding direction of the sliding mechanism is parallel to the plumb line. The sliding direction of the horizontal sliding mechanism is parallel to the horizontal line. The bottom of the cart 8 is uniformly distributed with walking wheels 13 for walking of the cart 8. Between the one side roller shaft support seat 9 and the other side roller shaft support seat 10 on the cart 8, a roller column avoiding space 14 is formed.

[0038] The base 2 is provided with an avoiding gap 15 for avoiding the cart 8, the avoiding gap 15 has a first inner side wall 16 and a second inner side wall 17 along the pushing direction of the cart 8, the first inner side wall 16 and the second inner side wall 17 are uniformly provided with guide wheels 18 respectively, the guide wheels 18 are connected with the base 2 through the rotation shaft. The cart 8 is provided with guide plates 20 on both sides, which are matched with the guide wheels 18. When the cart 8 is pushed into the avoiding gap 15, the guide plates 20 on both sides of the cart 8 are matched with the guide wheels 18. The end position of the pushing direction of the cart 8 in the avoiding gap 15 is provided with a limiting seat 21, which is used to limit the pushing position of the cart 8, so that the cart 8 can be more accurately located in the position below the gantry bracket 1 which is matched with the hook 6 on one side of the roller shaft and the hook 7 on the other side of the roller shaft.

[0039] Embodiment 1

[0040] In the workshop of aluminum foil production, the raw material loading often involves frequent aluminum foil roll handling, which usually has large weight and high material precision requirements. In order to solve the problems of complicated loading operation, high cost and dependence on mechanical arm or boom in the prior art, the embodiment provides a cart type aluminum foil stable loading mechanism. Through the cooperation of the cart 8 and the aluminum foil loading mechanism, the operator can complete the loading and positioning of the aluminum foil roll in a simple and safe manner without relying on the mechanical arm.

[0041] In the specific implementation process, the aluminum foil roll is stored on the support table of the cart 8, and the evenly distributed walking wheels 13 at the bottom of the cart 8 ensure its smooth movement on the ground of the workshop. The design of the cart 8 enables the operator to move the aluminum foil roll to the loading position of the production line by simply pushing it, without the need for lifting by mechanical arm or boom, avoiding complex equipment operation and maintenance. During the movement of the cart 8, the hook structure on both sides of the roller shaft support seat stably cooperates with the aluminum foil roll, effectively preventing the aluminum foil roll from sliding or tilting due to movement, thereby ensuring the stability of the material during transportation.

[0042] In specific operation, after the cart 8 is pushed to the loading position, the transverse sliding mechanism is fixedly connected with the base 2 through the transverse sliding rail 11, so that the gantry bracket 1 can accurately slide on the transverse sliding rail 11, thereby providing transverse positioning for the aluminum foil roll. At the same time, the vertical sliding rail 3 is arranged on both sides of the gantry bracket 1, and the vertical trolley 4 is arranged on the vertical sliding rail 3. The trolley cooperates with the vertical sliding rail 3 to realize vertical positioning, ensuring that the aluminum foil roll can be accurately connected to the loading port of the production line on the cart 8. After the cart 8 reaches the predetermined position, the roller shaft support seat is automatically locked, the position of the aluminum foil roll is stable, and the stability of loading is ensured.

[0043] In the actual application of the embodiment, the stable feeding of the aluminum foil roll does not require any additional mechanical equipment, significantly reducing the operation and maintenance costs. Compared with the complex mechanical hand and boom structure in the prior art, the embodiment solves the feeding problem of the aluminum foil roll through the simple trolley 8 design, reduces the high labor intensity in manual operation, and enables the operator to easily and safely complete the feeding process. At the same time, the flexibility of the trolley 8 structure enables it to quickly switch between different stations without the need to reconfigure mechanical hands and other equipment, adapting to multi-station production environments. In particular for workshop layouts that require frequent station changes, the embodiment provides an efficient material feeding solution, effectively improving equipment utilization.

[0044] In addition, the trolley 8 feeding mechanism can prevent the swing and deviation of the traditional boom during aluminum foil roll transportation, effectively ensuring the stability of the material during the feeding process, especially when handling large weight aluminum foil rolls. The hook and support structure in the trolley 8 design can avoid the risk of aluminum foil roll tipping due to gravity. To further enhance the convenience of operation, the support table of the trolley 8 in the embodiment is provided with a roller column avoidance space 14 to ensure smoother loading and unloading of the aluminum foil roll on the trolley 8, thereby providing a safer and more efficient feeding process without increasing the complexity of the structure.

[0045] Embodiment 2:

[0046] In this embodiment, the working process of the trolley type aluminum foil stable feeding mechanism is described in further detail as follows, so that ordinary skilled persons in the art can accurately implement it.

[0047] First, before the trolley 8 is precisely pushed to the position below the gantry bracket 1 through the cooperation of the guide wheels 18 and the guide plates 20, the vertical trolley 4 on the gantry bracket 1 drives the positioning bracket 5, the roller shaft one side hook 6 and the roller shaft other side hook 7 to move downward. The hooks gradually descend to a horizontal height lower than the roller shaft position of the aluminum foil roll placed on the trolley 8 to ensure that the subsequent assembly process proceeds smoothly. When the trolley 8 is pushed forward into the position below the gantry bracket 1, the roller shaft of the aluminum foil roll can naturally be above the roller shaft one side hook 6 and the roller shaft other side hook 7. At this time, continue to push the trolley 8 so that the roller shaft 23 of the aluminum foil roll 22 is aligned with the position below the gantry bracket 1 to prepare for the hooking operation of the hooks.

[0048] After the aluminum foil roller 22 is in place, the vertical trolley 4 begins to move upwards, driving the one side hook 6 and the other side hook to rise synchronously. When the hooks reach the appropriate height, they can hook the roller shaft of the aluminum foil roller, ensuring that the roller body is stably hung on the positioning bracket 5, thereby achieving stable positioning of the aluminum foil roller. At this time, the trolley 8 can retreat to the initial position to leave space for subsequent feeding operations. In subsequent work, the aluminum foil roller 22 is placed in the appropriate position by moving the vertical trolley 4 downwards, and then the aluminum foil roller 22 is moved away from the already placed aluminum foil roller 22 by moving the horizontal trolley 12 to the appropriate position and then moving the horizontal trolley 12 to the appropriate position. Figure 1 The original positions shown in the drawings are all extended embodiments known to those skilled in the art.

[0049] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "setting", "connecting", "fixing", "threading" and the like should be understood in a broad sense. For example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in the present application according to the specific circumstances.

[0050] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application.

Claims

1. A cart-based aluminum foil stabilizing and feeding mechanism, characterized in that: The gantry frame, the base, the transverse sliding mechanism, the vertical sliding rail, the vertical trolley, the positioning support, the roller shaft one side hook, the roller shaft other side hook, the cart, the one side roller shaft support seat and the other side roller shaft support seat are included. The bottom of the gantry frame is fixedly connected with the base through the transverse sliding mechanism. The gantry frame includes a first vertical inner side and a second vertical inner side, and the first vertical inner side and the second vertical inner side of the gantry frame are respectively fixedly provided with vertical sliding rails, and the two sides of the positioning support are respectively slidably connected with the vertical sliding rails through vertical trolleys. The positioning support is fixedly provided below with a roller shaft one side hook and a roller shaft other side hook. The cart includes a support table, and the support table of the cart is provided with a one side roller shaft support seat and an other side roller shaft support seat. The one side roller shaft support seat and the other side roller shaft support seat are combined to form a support positioning seat for supporting and placing an aluminum foil roller.

2. The cart-type aluminum foil stabilizing and feeding mechanism according to claim 1, characterized in that, The roller shaft one side hook and the roller shaft other side hook are combined to form an aluminum foil roller lifting seat.

3. The cart-type aluminum foil stabilizing and feeding mechanism according to claim 2, characterized in that, The number of the transverse sliding mechanisms is two, and the two transverse sliding mechanisms are respectively located on the upper surface of the base and close to one side and the other side of the base.

4. The cart-type aluminum foil stabilizing and feeding mechanism according to claim 1, characterized in that, The transverse sliding mechanism includes a transverse sliding rail and a transverse trolley, and the transverse sliding rail is fixedly connected with the base, and the gantry frame is slidably connected with the sliding rail through the transverse trolley.

5. The cart-type aluminum foil stabilizing and feeding mechanism according to claim 1, characterized in that, The sliding direction of the sliding mechanism is parallel to the plumb line.

6. The cart-type aluminum foil stabilizing and feeding mechanism according to claim 1, wherein The sliding direction of the transverse sliding mechanism is parallel to the horizontal line.

7. The cart-type aluminum foil stabilizing and feeding mechanism according to claim 1, wherein The bottom of the cart is uniformly distributed with walking wheels for walking of the cart. Between the one side roller shaft support seat and the other side roller shaft support seat on the cart, a roller column avoiding space is formed.

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