Forming device and electric arc furnace

By designing the flow channel structure and heat exchange system of the forming device in the capacitor zirconia production process, the problem of nozzle deformation due to heat radiation was solved, thereby improving production efficiency and product quality.

CN223950743UActive Publication Date: 2026-02-27IMERYS FUSED MINERALS (YINGKOU) CO LTD
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Patent Information

Application Number
CN202520474855.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-02-27
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

During the blowing process of capacitor zirconia, the extremely high temperature of the raw material solution will generate thermal radiation, causing the iron plate to deform, the nozzle to deform or even be damaged, affecting product quality and reducing production efficiency.

Method used

Design a molding device including a base, a first shell and a second shell, forming a flow channel through a sealed connection, and using a heat exchange medium to exchange heat with the first outlet sidewall to reduce the impact of heat radiation. At the same time, add a separator to increase the flow channel length and the number of outlets to increase the airflow pressure.

Benefits of technology

It effectively reduces the risk of nozzle deformation, improves production efficiency and product quality, and enhances the stability and ease of maintenance of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of electric melting zirconia, and discloses a forming device and an electric arc furnace, the forming device comprises a seat body, a first shell and a second shell, a cavity is formed in the first shell, and the side wall of the first shell is provided with a first inlet and a first outlet which are communicated with the cavity; the second shell is connected to the side wall of the first shell in a sealed mode, and a flow channel is formed between the second shell and the first shell; at least part of the side wall, close to the first outlet, of the first shell can exchange heat with the heat exchange medium in the flow channel. The first shell and the second shell are connected in a sealed mode to form the flow channel capable of circulating the heat exchange medium, and the heat exchange medium makes direct or indirect contact with the side wall of the first outlet, so that heat exchange can be formed between the side wall where the first outlet is located and the heat exchange medium in the flow channel, and cooling of the side wall where the first outlet is located is achieved; the risk that the side wall where the first outlet is located deforms due to heat radiation is reduced, and the production efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of electric smelting zirconia, especially to a forming device and an electric arc furnace. BACKGROUND

[0002] In the related technology of capacitive zirconia production, the raw material solution in the electric arc furnace needs to be poured out, and the high-pressure air blown by the tuyere made of stacked iron plates is used to make the raw material solution into zirconia balls. However, in the ball blowing process of capacitive zirconia, the high-temperature raw material solution will produce heat radiation, causing the iron plate to deform, and the tuyere to deform or even be damaged, thereby affecting the product quality and reducing the production efficiency. UTILITY MODEL CONTENTS

[0003] The technical problem to be solved by the utility model is that in the ball blowing process of capacitive zirconia, the high-temperature raw material solution will produce heat radiation, causing the iron plate to deform, and the tuyere to deform or even be damaged, thereby affecting the product quality and reducing the production efficiency. Therefore, the utility model provides a forming device and an electric arc furnace.

[0004] The first aspect of the utility model provides a forming device.

[0005] The second aspect of the utility model provides an electric arc furnace.

[0006] Therefore, the first aspect of the utility model provides a forming device, which comprises a seat body, a first shell and a second shell. A cavity is formed in the first shell, and a first inlet and a first outlet are formed in the side wall of the first shell and communicate with the cavity. The second shell is sealingly connected to the side wall of the first shell, and a flow channel is formed between the second shell and the first shell. At least part of the side wall of the first shell near the first outlet can exchange heat with the heat exchange medium in the flow channel.

[0007] In the technical solution, the forming device comprises a seat body, a first shell and a second shell, the first shell is mounted on the seat body, the seat body can reduce the shaking of the first shell during operation, so that the forming device can output more stably. A cavity is formed in the first shell, and a first inlet and a first outlet are respectively formed in the side wall of the first shell and communicate with the cavity. The gas flows into the first shell from the first inlet, enters the cavity first, and then flows from the cavity to the first outlet and flows out from the first outlet. The first outlet can pressurize the gas in the cavity, so that the gas forms a gas flow with a certain pressure and is blown towards the raw material solution to be processed, so that the high-temperature raw material solution is shaped into a zirconia ball by blowing high-pressure gas. The second shell is sealingly connected to the side wall of the first shell, and the second shell also has a cavity. Therefore, when the second shell is sealingly connected to the first shell, a sealed flow channel is formed between the inner wall of the second shell and the side wall of the first shell, and all the side walls of the first shell near the first outlet can exchange heat with the heat exchange medium in the flow channel through heat conduction or heat coupling, so as to take away the heat of the side wall of the first outlet and cool it down.

[0008] Further, the first inlet and the first outlet can be arranged on the same side wall of the first shell, or can be arranged on different side walls of the first shell.

[0009] Further, the second shell can be a semi-open structure, and an opening is formed in the side of the second shell close to the first shell. The second shell is sealingly connected to the side wall of the first shell through the opening end face.

[0010] By sealingly connecting the first shell and the second shell, a flow channel for circulating the heat exchange medium is formed, and the heat exchange medium directly or indirectly contacts the side wall of the first outlet, so that heat exchange is formed between the side wall of the first outlet and the heat exchange medium in the flow channel, so as to cool down the side wall of the first outlet. The risk of deformation of the side wall of the first outlet due to heat radiation is reduced, and the production efficiency is improved.

[0011] In an implementation manner of the technical solution, the second shell has a first sealing end and a second sealing end, the first sealing end is sealingly connected to the side wall of the first shell close to the first outlet, the second sealing end is sealingly connected to the side wall of the first shell away from the first outlet, and the first sealing end is provided with an opening communicating with the first outlet.

[0012] In the technical solution, the second shell is connected to the first shell in a sealed manner through the first sealing end and the second sealing end. The first sealing end is connected to the side wall of the first shell where the first outlet is located, and the second sealing end is connected to the side wall of the first shell away from the first outlet. The first sealing end is located on the side wall of the second shell facing the raw material solution to be processed, and an opening is formed at the first sealing end, which is in communication with the first outlet. The inner periphery of the opening is matched with the outer periphery of the end of the first outlet. When the second shell is connected to the first shell in a sealed manner, the end of the first outlet is located in the opening, and the inner periphery of the opening is connected to the outer periphery of the end of the first outlet in a sealed manner. The heat exchange medium in the flow channel flows between the first sealing end and the second sealing end, and exchanges heat with all the side walls close to the first outlet.

[0013] Further, the first shell and the second shell can be connected in a sealed manner by a sealing rubber member, or can be connected in a sealed manner by welding or other processes.

[0014] Further, the heat source of all the side walls close to the first outlet includes, but is not limited to, the heat generated by the side wall where the first outlet is located due to heat radiation, and the heat transferred from other side walls of the first shell to the side wall where the first outlet is located.

[0015] By connecting the first sealing end and the second sealing end of the second shell to the side wall where the first outlet of the first shell is located and the side wall of the first shell away from the first outlet respectively in a sealed manner, the end of the first outlet can be located in the opening to blow high-pressure gas to the raw material solution normally, and the flow channel can surround the outer periphery of all the side walls close to the first outlet, so that the heat exchange medium can exchange heat with all the side walls close to the first outlet sufficiently, thereby realizing the cyclic cooling of all the side walls of the first shell close to the first outlet.

[0016] In an implementation form of the technical solution, optionally, the first shell includes a first side wall, a second side wall, and a third side wall connected between the first side wall and the second side wall. The first outlet is located on the third side wall. The first side wall and the other side wall of the second shell form a first part of the flow channel, and the second side wall and the other side wall of the second shell form a second part of the flow channel. The second shell is provided with a second inlet in communication with the first part and a second outlet in communication with the second part. A first partition is arranged between the second shell and the first shell, and the first partition is used to separate the first part and the second part, so that the heat exchange medium can enter the first part through the second inlet, flow through the second part, and be discharged through the second outlet.

[0017] The first shell comprises a first side wall, a second side wall and a third side wall, the third side wall is located between the first side wall and the second side wall and is connected to the first side wall and the second side wall respectively. The third side wall faces the raw material solution in pouring, and the first outlet is arranged on the third side wall and can blow high-pressure gas to the raw material solution. The first side wall of the first shell and one or more side walls of the second shell form a first part of the flow channel, the second side wall of the first shell and one or more side walls of the second shell form a second part of the flow channel, and the first part and the second part of the flow channel are in communication with each other. The second shell is provided with a second inlet in communication with the first part and a second outlet in communication with the second part, and a first partition is arranged between the second shell and the first shell, so that the flow channel is divided into the first part and the second part. When the forming device is running, the heat exchange medium flows into the flow channel from the second inlet, flows through the first part first, then flows to the second part, and finally flows out of the flow channel from the second outlet, so as to complete a heat exchange cycle.

[0018] Further, the first partition is one, which can be fixedly connected to the inner wall of the first shell or the second shell, or can be detachably connected to the inner wall of the first shell or the second shell, and the first partition is located between the second inlet and the second outlet. When the forming device is running, the first partition can abut against the side wall of the first outlet close to the second inlet, or there can be a gap between the first partition and the first outlet.

[0019] By arranging the first partition, the flow channel is divided into two parts, the second inlet and the second outlet are respectively connected to the first part and the second part of the flow channel, the length of the flow channel is increased, and the heat exchange medium must flow through the first part and the second part before leaving the flow channel, so that the heat exchange medium has sufficient residence time to fully exchange heat with the side walls close to the first outlet, thereby taking away the heat of the side walls close to the first outlet.

[0020] In an implementation manner of the technical solution, optionally, a second partition is arranged in the first shell and between the first side wall and the second side wall, the second partition divides the cavity into a plurality of sub-cavities, the first outlet is provided with a plurality of first outlets, the plurality of first outlets correspond to the plurality of sub-cavities one by one, and the first outlet is in communication with the corresponding sub-cavity.

[0021] In the technical solution, the second partition is arranged in the first shell, is located between the first sidewall and the second sidewall, and divides the cavity in the first shell into a plurality of sub-cavities, and the number of the sub-cavities is greater than or equal to two. Since the second partition is arranged, a plurality of sub-cavities are formed, and a plurality of first outlets are arranged. The number of the first outlets is equal to the number of the sub-cavities, and each first outlet corresponds to and communicates with a sub-cavity. Since the second partition is arranged in the cavity, the airflow in each sub-cavity is compressed due to the smaller space, and thus the airflow flowing out of each first outlet corresponding to the sub-cavity has greater jet pressure compared with the case where the second partition is not arranged.

[0022] Further, the plurality of first outlets are parallel to each other.

[0023] Further, the flow cross sections of the plurality of first outlets are the same.

[0024] By arranging the second partition in the first shell, a plurality of sub-cavities are divided, and a plurality of first outlets are arranged one by one corresponding to the plurality of sub-cavities. The number of the first outlets is increased, and the gas outlet pressure of each first outlet is also increased. The high-pressure gas after pressure boosting can not only increase the distance between the raw material solution and the first outlet and reduce the heat radiation effect of the high-temperature raw material solution on the sidewall where the first outlet is located, but also can make the raw material solution in pouring quickly form zirconia balls, thereby reducing the risk of deformation and damage of the sidewall where the first outlet is located and improving the production efficiency of the zirconia balls.

[0025] In an implementation manner of the technical solution, optionally, the seat body includes a bottom plate and a connecting piece, the connecting piece is connected to the bottom plate, the first shell has a connecting end matched with the connecting piece, and the connecting end is detachably connected to the connecting piece.

[0026] In the technical solution, the seat body includes a bottom plate and a connecting piece, the bottom plate is placed on a workbench or the ground, and one end of the connecting piece is connected to the bottom plate. The first shell has a connecting end capable of being matched with the other end of the connecting piece, and the connecting end is detachably connected to the connecting piece.

[0027] By arranging the connecting piece capable of being connected with the first shell on the seat body, the first shell can be kept stable when the forming device is running, and the influence of shaking and other adverse factors on the production of zirconia balls is reduced. The detachable connection of the connecting end of the first shell and the connecting piece improves the maintenance and maintenance efficiency of the forming device by the workers.

[0028] In an implementation form of the technical solution, the connecting piece comprises a first connecting piece and a second connecting piece, the first connecting piece is formed with a first connecting hole, the second connecting piece is formed with a second connecting hole, the first connecting hole and the second connecting hole constitute a locking hole in the connected state of the first connecting piece and the second connecting piece; the connecting end is configured to be matched with the locking hole, and the locking hole can lock the position of the connecting end in the connected state of the first connecting piece and the second connecting piece.

[0029] In the technical solution, the connecting piece comprises a first connecting piece and a second connecting piece, the first connecting piece is formed with a first connecting hole, the second connecting piece is formed with a second connecting hole, the first connecting hole and the second connecting hole constitute a locking hole in the connected state of the first connecting piece and the second connecting piece; the connecting end is configured to be matched with the locking hole, and the locking hole can lock the position of the connecting end in the connected state of the first connecting piece and the second connecting piece.

[0030] Further, the first connecting piece and the second connecting piece are detachably connected, and the locking hole and the connecting end can be in interference fit or in plug-in fit of a protrusion and a groove.

[0031] The first connecting piece and the second connecting piece are matched to form the locking hole, and the connecting end of the first shell is limited in the locking hole, so that the connection between the first shell and the seat is more stable, and the two are prevented from being loosened during the operation of the forming device.

[0032] In an implementation form of the technical solution, the first connecting piece and the second connecting piece are each provided with a positioning hole, and the positioning hole located on the outer side is provided with a protective piece in the connected state of the first connecting piece and the second connecting piece, and the protective piece is used for closing the positioning hole.

[0033] In the technical solution, the first connecting piece and the second connecting piece are each provided with a positioning hole, and the number of the positioning holes is at least two, the positioning holes can be matched with a limiting piece to fix the first connecting piece and the second connecting piece. At least one positioning hole penetrates the first connecting piece or the second connecting piece, the limiting piece penetrates the first connecting piece or the second connecting piece, enters the positioning hole on the second connecting piece or the first connecting piece and is matched with the positioning hole, and the fixing between the first connecting piece and the second connecting piece is completed. A protective piece is arranged above the positioning hole penetrating the first connecting piece or the second connecting piece, and the protective piece can cover the hole of the positioning hole to form a closed space in the positioning hole.

[0034] Further, the limiting piece can be a fastener such as a screw or a pin rod, or a long strip-shaped protrusion structure arranged on the protective piece.

[0035] The positioning holes are arranged on the first connecting piece and the second connecting piece, so that the first connecting piece and the second connecting piece can be fixed through the cooperation of the positioning holes and the limiting pieces, displacement of the first connecting piece and the second connecting piece during the operation of the forming device is avoided, and the operation safety and production efficiency of the forming device are ensured.

[0036] In an implementation form of the technical solution, the first inlet is located at a connecting end, and the connecting end is formed with a flange connecting piece.

[0037] In the technical solution, the first inlet is located at a connecting end of the first shell, the outer edge of the connecting end extends in a circumferential direction to form a flange connecting piece, the flange connecting piece is located on a side of the connecting piece away from the first shell, a connecting structure is arranged on a flange plate of the flange connecting piece, and the connecting structure is used for connecting the flange connecting piece and the seat body. The center of the flange connecting piece is in communication with the first inlet, and air flow flows from the center of the flange connecting piece to the first inlet and then to the cavity in the first shell through the connecting end.

[0038] Further, the outer diameter of the flange plate is not less than the inner diameter of the locking hole.

[0039] The flange connecting piece is formed at the connecting end of the first shell, so that the first shell can be connected with the gas source equipment, and the first shell can be limited, so that the connecting end of the first shell cannot slip out of the locking hole of the seat body.

[0040] In an implementation form of the technical solution, an anti-skid structure is arranged on the outer side wall of the connecting end.

[0041] In the technical solution, the anti-skid structure is arranged on the outer side wall of the connecting end, and the anti-skid structure is used for cooperating with the inner circumferential surface of the locking hole to limit the relative displacement between the first shell and the seat body.

[0042] Further, the outer side wall of the connecting end and the end surface of the locking hole are circular, and the connecting end can rotate relative to the locking hole, so that the first shell can rotate relative to the seat body. The anti-skid structure can have a damping effect, so that when the first shell rotates to any angle relative to the seat body, the first shell can be kept at the angle, so that the forming device can be adjusted in angle according to different machining processes.

[0043] Further, the anti-skid structure can be anti-skid patterns, anti-skid rubber or the like.

[0044] The second aspect of the utility model provides an electric arc furnace which comprises the forming device in the technical solution one.

[0045] In the technical solution, since the electric arc furnace comprises the forming device in the technical solution one, the electric arc furnace has all the beneficial effects of the forming device in the technical solution one, which will not be repeated here.

[0046] Compared with the prior art, the technical scheme provided by the utility model has the following beneficial effects:

[0047] Through the sealing connection of the tuyere assembly and the first shell with the cavity, the first flow channel capable of heat exchange with the tuyere is formed, and the tuyere is cooled by the cooling medium in the first flow channel, thereby reducing the risk of deformation of the tuyere due to heat radiation and improving the production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0048] The accompanying drawings are part of the utility model and serve to provide a further understanding of the utility model, the illustrative embodiments of the utility model and the description thereof serve to explain the utility model, but do not constitute an improper limitation on the utility model. Obviously, the drawings in the following description are only some embodiments, and other drawings can be obtained by those skilled in the art without creative labor. In the drawings:

[0049] Figure 1 is an explosion view of the forming device shown in the utility model embodiment;

[0050] Figure 2 is a first shell structure schematic view shown in the utility model embodiment;

[0051] Figure 3 is a second shell structure schematic view shown in the utility model embodiment;

[0052] Figure 4 is a second shell structure schematic view shown in the utility model embodiment;

[0053] Figure 5 is a side sectional view of the forming device shown in the utility model embodiment;

[0054] Figure 6 is a forming device and electric arc furnace cooperation working schematic view shown in the utility model embodiment.

[0055] In the figure: 1-base, 101-bottom plate, 102-first connecting piece, 103-second connecting piece, 104-first connecting hole, 105-second connecting hole, 106-positioning hole, 2-first shell, 201-cavity, 202-first inlet, 203-first outlet, 204-first side wall, 205-second side wall, 206-third side wall, 207-connecting end, 3-second shell, 301-first sealing end, 302-second sealing end, 304-second inlet, 305-second outlet, 401-first part, 402-second part, 5-first partition, 6-second partition, 7-protection piece, 8-flange connecting piece, 9-anti-skid structure.

[0056] It should be noted that the drawings and the written description are not intended to limit the scope of the present application in any way, but are merely to illustrate the concept of the present application to those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION

[0057] In the description of the present application, it should be noted that the terms "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present application.

[0058] In the description of the present application, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "contact", "communication" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0059] In the related technology of capacitive zirconia production, the raw material solution in the electric arc furnace needs to be poured outwards, and the high-pressure air blown out by the tuyere made of stacked iron plates is used to make the raw material solution into zirconia balls. However, during the ball blowing process of capacitive zirconia, the high-temperature raw material solution will produce heat radiation, causing the iron plate to deform, making the tuyere deform or even damage, thereby affecting the product quality and reducing the production efficiency.

[0060] Based on this technical problem, the following embodiments are proposed.

[0061] Embodiment one

[0062] A forming device, such as Figures 1 to 6As shown, it includes: a base 1; a first housing 2, in which a cavity 201 is formed, and a first inlet 202 and a first outlet 203 communicating with the cavity 201 are provided on the side wall of the first housing 2; a second housing 3, which is sealed to the side wall of the first housing 2, and a flow channel is formed between the second housing 3 and the first housing 2; at least a portion of the side wall of the first housing 2 near the first outlet 203 is capable of heat exchange with the heat exchange medium in the flow channel.

[0063] In this embodiment, as Figures 1 to 6 As shown, the molding device includes a base 1, a first housing 2, and a second housing 3. The first housing 2 is mounted on the base 1, and the base 1 can reduce the vibration of the first housing 2 during operation, allowing the molding device to output more smoothly. A cavity 201 is formed inside the first housing 2, and a first inlet 202 and a first outlet 203 communicating with the cavity 201 are respectively opened on the side wall of the first housing 2. Gas flows into the first housing 2 from the first inlet 202, first enters the cavity 201, and then flows from the cavity 201 to the first outlet 203 and flows out from the first outlet 203. The first outlet 203 can pressurize the gas in the cavity 201, making it form an airflow with a certain pressure and blowing it toward the raw material solution to be processed, thereby molding it into zirconia spheres by blowing high-pressure gas into the high-temperature raw material solution. The second housing 3 is sealed to the side wall of the first housing 2. The interior of the second housing 3 also has a cavity. Therefore, when the second housing 3 is sealed to the first housing 2, a sealed flow channel is formed between the inner wall of the second housing 3 and the side wall of the first housing 2. All the side walls of the first housing 2 near the first outlet 203 can exchange heat with the heat exchange medium in the flow channel through heat conduction or heat coupling, thereby carrying away the heat from the side wall at the first outlet 203 and cooling it down.

[0064] Specifically, the first inlet 202 and the first outlet 203 can both be located on the same side wall of the first housing 2, or they can be located on different side walls of the first housing 2 respectively.

[0065] Preferably, the second housing 3 can be a semi-open structure, with an opening formed on the side near the first housing 2, and the second housing 3 is sealed to the side wall of the first housing 2 through its opening end face.

[0066] By sealing the first shell 2 and the second shell 3 together, a flow channel is formed that allows the heat exchange medium to flow through. The heat exchange medium comes into direct or indirect contact with the side wall of the first outlet 203, enabling heat exchange between the side wall of the first outlet 203 and the heat exchange medium in the flow channel. This achieves cooling of the side wall of the first outlet 203, reduces the risk of deformation of the side wall of the first outlet 203 due to heat radiation, and improves production efficiency.

[0067] Optionally, in an implementation manner of the embodiment, as shown in Figures 1 to 5 The second shell 3 has a first sealing end 301 and a second sealing end 302. The first sealing end 301 is sealingly connected with the side wall of the first shell 2 close to the first outlet 203, and the second sealing end 302 is sealingly connected with the side wall of the first shell 2 away from the first outlet 203. The first sealing end 301 is provided with an opening in communication with the first outlet 203.

[0068] In the embodiment, as shown in Figures 1 to 5 The second shell 3 is sealingly connected with the first shell 2 through the first sealing end 301 and the second sealing end 302. The first sealing end 301 is sealingly connected with the side wall of the first shell 2 where the first outlet 203 is located, and the second sealing end 302 is sealingly connected with the side wall of the first shell 2 away from the first outlet 203. The first sealing end 301 is located on the side wall of the second shell 3 facing the raw material solution to be processed, and an opening in communication with the first outlet 203 is provided at the first sealing end 301. The inner periphery of the opening is matched with the outer periphery of the end of the first outlet 203. When the second shell 3 is sealingly connected with the first shell 2, the end of the first outlet 203 is located in the opening, and the inner periphery of the opening is sealingly connected with the outer periphery of the end of the first outlet 203. The heat exchange medium in the flow channel flows between the first sealing end 301 and the second sealing end 302, and exchanges heat with all the side walls close to the first outlet 203.

[0069] Preferably, the first shell 2 and the second shell 3 can be sealingly connected through a sealing rubber piece, or can be sealingly connected through welding or other processes.

[0070] Specifically, the heat sources of all the side walls close to the first outlet 203 include, but are not limited to, the heat generated by the side wall where the first outlet 203 is located due to heat radiation, and the heat transferred from other side walls of the first shell 2 to the side wall where the first outlet 203 is located, etc.

[0071] By sealingly connecting the first sealing end 301 and the second sealing end 302 of the second shell 3 with the side wall where the first outlet 203 of the first shell 2 is located and the side wall of the first shell 2 away from the first outlet 203 respectively, the end of the first outlet 203 can be located in the opening to normally blow high-pressure gas to the raw material solution, and the flow channel can surround the outer periphery of all the side walls close to the first outlet 203, so that the heat exchange medium can fully exchange heat with all the side walls close to the first outlet 203, thereby realizing the cyclic cooling of all the side walls of the first shell 2 close to the first outlet 203.

[0072] Optionally, in an implementation manner of the embodiment, as shown in Figures 1 to 5As shown, the first shell 2 comprises a first side wall 204, a second side wall 205 and a third side wall 206, the third side wall 206 is connected between the first side wall 204 and the second side wall 205, wherein: the first outlet 203 is located on the third side wall 206; the first side wall 204 and the second side wall 205 form a first part 401 of the flow channel between the first shell 2 and one side wall of the second shell 3, and a second part 402 of the flow channel between the second side wall 205 and another side wall of the second shell 3; the second shell 3 is provided with a second inlet 304 communicating with the first part 401 and a second outlet 305 communicating with the second part 402, and the first shell 2 and the second shell 3 are provided with a first partition 5, which is used to separate the first part 401 and the second part 402, so that the heat exchange medium can enter the first part 401 from the second inlet 304, flow through the second part 402 and be discharged from the second outlet 305.

[0073] In the embodiment, as shown in the drawings, Figures 1 to 5 the first shell 2 comprises a first side wall 204, a second side wall 205 and a third side wall 206, the third side wall 206 is located between and connected to the first side wall 204 and the second side wall 205. The third side wall 206 faces the raw material solution being poured, and the first outlet 203 is arranged on the third side wall 206 and can blow high-pressure gas to the raw material solution. The first side wall 204 of the first shell 2 and one or more side walls of the second shell 3 form a first part 401 of the flow channel, and the second side wall 205 of the first shell 2 and one or more side walls of the second shell 3 form a second part 402 of the flow channel. The first part 401 and the second part 402 of the flow channel are in communication with each other. The second shell 3 is provided with a second inlet 304 communicating with the first part 401 and a second outlet 305 communicating with the second part 402, and the first shell 2 and the second shell 3 are provided with a first partition 5. The flow channel is separated into the first part 401 and the second part 402 by the first partition 5. When the forming device is running, the heat exchange medium flows into the flow channel from the second inlet 304, first flows through the first part 401, then flows to the second part 402, and finally flows out of the flow channel from the second outlet 305, thereby completing a heat exchange cycle.

[0074] Preferably, the first partition 5 is one, which can be fixedly connected to the inner wall of the first shell 2 or the second shell 3, or can be detachably connected to the inner wall of the first shell 2 or the second shell 3. The first partition 5 is located between the second inlet 304 and the second outlet 305. When the forming device is running, the first partition 5 can abut against the side wall of the first outlet 203 close to the second inlet 304, or there can be a gap between the first partition 5 and the first outlet 203.

[0075] By setting the first partition 5, the flow channel is divided into two parts, and the second inlet 304 and the second outlet 305 are respectively connected with the first part 401 and the second part 402 of the flow channel, thereby increasing the length of the flow channel, so that the heat exchange medium must flow through the first part 401 and the second part 402 before leaving the flow channel, thereby making the heat exchange medium have sufficient residence time to fully exchange heat with the side walls near the first outlet 203, thereby taking away the heat of the side walls of the first outlet 203.

[0076] Optionally, in an implementation manner of the embodiment, as shown in Figure 2 and Figure 5 , the second partition 6 is arranged in the first shell 2 and between the first side wall 204 and the second side wall 205, the second partition 6 divides the cavity 201 into a plurality of sub-cavities 201, the first outlet 203 is provided in plurality, and the plurality of first outlets 203 correspond to the plurality of sub-cavities 201 one by one, and the first outlet 203 is in communication with the corresponding sub-cavity 201.

[0077] In the embodiment, as shown in Figure 2 and Figure 5 , the second partition 6 is arranged in the first shell 2, the second partition 6 is between the first side wall 204 and the second side wall 205, and divides the cavity 201 in the first shell 2 into a plurality of sub-cavities 201, and the number of the sub-cavities 201 is greater than or equal to two. Since the second partition 6 is arranged and a plurality of sub-cavities 201 are formed, the first outlet 203 is also provided in plurality. The number of the first outlets 203 is equal to the number of the sub-cavities 201, and each first outlet 203 corresponds to and is in communication with a sub-cavity 201. Since the second partition 6 is arranged in the cavity 201, the airflow in each sub-cavity 201 is compressed due to the smaller space, so the airflow flowing out of each first outlet 203 corresponding to the sub-cavity 201 has greater jet pressure compared with when the second partition 6 is not added.

[0078] Preferably, the plurality of first outlets 203 are parallel to each other.

[0079] Preferably, the flow cross sections of the plurality of first outlets 203 are the same.

[0080] By arranging the second partition 6 in the first shell 2, a plurality of sub-cavities 201 are separated, and a plurality of first outlets 203 are arranged one by one corresponding to the plurality of sub-cavities 201. By increasing the number of first outlets 203, the gas outlet pressure of each first outlet 203 is also increased. The high-pressure gas after pressurization can not only increase the distance between the raw material solution and the first outlet 203 and reduce the heat radiation effect of the high-temperature raw material solution on the side wall where the first outlet 203 is located, but also can make the raw material solution in pouring quickly form zirconia balls, thereby reducing the risk of deformation and damage of the side wall where the first outlet 203 is located, and improving the production efficiency of the zirconia balls.

[0081] Optionally, in an implementation manner of the embodiment, as shown in Figure 1 and Figure 5 , the seat body 1 includes a bottom plate 101 and a connecting piece, the connecting piece is connected to the bottom plate 101, the first shell 2 has a connecting end 207 matched with the connecting piece, and the connecting end 207 is detachably connected to the connecting piece.

[0082] In the embodiment, as shown in Figure 1 and Figure 5 , the seat body 1 includes a bottom plate 101 and a connecting piece, the bottom plate 101 is placed on a workbench or the ground, and one end of the connecting piece is connected to the bottom plate 101. The first shell 2 has a connecting end 207 capable of being matched with the other end of the connecting piece, and the connecting end 207 is detachably connected to the connecting piece.

[0083] By arranging the connecting piece capable of being connected with the first shell 2 on the seat body 1, the first shell 2 can be kept stable when the molding device is running, and the influence of shaking and other adverse factors on the production of zirconia balls is reduced. The detachable connection of the connecting end 207 of the first shell 2 and the connecting piece improves the maintenance and maintenance efficiency of the molding device by the staff.

[0084] Optionally, in an implementation manner of the embodiment, as shown in Figure 1 , the connecting piece includes a first connecting piece 102 and a second connecting piece 103, the first connecting piece 102 is formed with a first connecting hole 104, the second connecting piece 103 is formed with a second connecting hole 105, and the first connecting hole 104 and the second connecting hole 105 constitute a locking hole in the connected state of the first connecting piece 102 and the second connecting piece 103; the connecting end 207 is configured to be matched with the locking hole, and the locking hole can lock the position of the connecting end 207 in the connected state of the first connecting piece 102 and the second connecting piece 103.

[0085] In the embodiment, as shown in Figure 1As shown, the connecting piece includes a first connecting piece 102 and a second connecting piece 103, a first connecting hole 104 is formed on the first connecting piece 102, and a second connecting hole 105 is formed on the second connecting piece 103. When the first shell 2 is connected with the connecting piece, the first connecting piece 102 is connected with the second connecting piece 103 in a matched manner, the first connecting hole 104 and the second connecting hole 105 form a locking hole through surrounding, at this time, the connecting end 207 of the first shell 2 is located in the locking hole, and the connecting end 207 is limited in the locking hole through the size cooperation between the inner diameter of the locking hole and the outer diameter of the connecting end 207, so that the connection between the first shell 2 and the seat body 1 is completed.

[0086] Preferably, the first connecting piece 102 and the second connecting piece 103 are detachably connected, and the locking hole and the connecting end 207 can be in interference fit or in plug-in fit of protrusion and groove type.

[0087] The first connecting piece 102 and the second connecting piece 103 are connected in a matched manner to form a locking hole, and the connecting end 207 of the first shell 2 is limited in the locking hole, so that the connection between the first shell 2 and the seat body 1 is more stable, and the two are prevented from being loosened during the operation of the forming device.

[0088] Optionally, in an implementation manner of the embodiment, as shown in Figure 1 As shown, the first connecting piece 102 and the second connecting piece 103 are both provided with a positioning hole 106, and the positioning hole 106 located on the outer side is provided with a protective piece 7 in the connected state of the first connecting piece 102 and the second connecting piece 103, and the protective piece 7 is used for closing the positioning hole 106.

[0089] In the embodiment, as shown in Figure 1 The first connecting piece 102 and the second connecting piece 103 are both provided with a positioning hole 106, the number of the positioning hole 106 is at least two, and the positioning hole 106 can be matched with a limiting piece to fix the first connecting piece 102 and the second connecting piece 103. At least one positioning hole 106 penetrates the first connecting piece 102 or the second connecting piece 103, the limiting piece penetrates the first connecting piece 102 or the second connecting piece 103, enters the positioning hole 106 on the second connecting piece 103 or the first connecting piece 102 and is matched with the positioning hole 106, and the fixing between the first connecting piece 102 and the second connecting piece 103 is completed. A protective piece 7 is arranged above the positioning hole 106 penetrating the first connecting piece 102 or the second connecting piece 103, and the protective piece 7 can cover the hole of the positioning hole 106, so that a closed space is formed in the positioning hole 106.

[0090] Preferably, the limiting piece can be a fastener such as a screw or a pin rod, or a long strip-shaped protrusion structure arranged on the protective piece 7.

[0091] By arranging the positioning holes 106 on the first connecting piece 102 and the second connecting piece 103, the two can be fixed by the cooperation of the positioning holes 106 and the limiting pieces, so as to avoid displacement of the two during the operation of the forming device, and to ensure the operation safety and production efficiency of the forming device. The protective piece 7 can prevent sundries from entering the positioning holes 106, and provide convenience for the later maintenance and repair of the staff.

[0092] Optionally, in an implementation manner of the embodiment, as shown in Figure 1 and Figure 2 , the first inlet 202 is located at the connecting end 207, and the connecting end 207 is formed with a flange connecting piece 8.

[0093] In the embodiment, as shown in Figure 1 and Figure 2 , the first inlet 202 is located at the connecting end 207 of the first shell 2, and the outer edge of the connecting end 207 extends in the circumferential direction to form a flange connecting piece 8. The flange connecting piece 8 is located on the side of the connecting piece away from the first shell 2, and a connecting structure is arranged on the flange plate of the flange connecting piece 8 for connection between the flange connecting piece 8 and the seat body 1. The center of the flange connecting piece 8 is in communication with the first inlet 202, and the airflow flows from the center of the flange connecting piece 8 to the first inlet 202 and then to the cavity 201 in the first shell 2 through the connecting end 207.

[0094] Preferably, the outer diameter of the flange plate is not less than the inner diameter of the locking hole.

[0095] The flange connecting piece 8 is formed at the connecting end 207 of the first shell 2, which can not only connect the first shell 2 with the gas source equipment, but also limit the first shell 2, so as to avoid the connecting end 207 of the first shell 2 from slipping out of the locking hole of the seat body 1.

[0096] Optionally, in an implementation manner of the embodiment, as shown in Figure 1 and Figure 2 , the outer side wall of the connecting end 207 is provided with an anti-skid structure 9.

[0097] In the embodiment, as shown in Figure 1 and Figure 2 , the outer side wall of the connecting end 207 is provided with an anti-skid structure 9, which is used for cooperating with the inner circumferential surface of the locking hole to limit the relative displacement between the first shell 2 and the seat body 1.

[0098] Preferably, the outer side wall section of the connecting end 207 and the end surface of the locking hole are circular, and the connecting end 207 can rotate relative to the locking hole, so that the first shell 2 can rotate relative to the seat body 1. The anti-skid structure 9 can play a damping role, and when the first shell 2 rotates relative to the seat body 1 to any angle, it can be stopped at this angle, thereby facilitating the molding device to adjust the angle according to different processing processes.

[0099] Preferably, the anti-skid structure 9 can be anti-skid patterns, anti-skid rubber, etc.

[0100] Embodiment Two

[0101] In this embodiment, an electric arc furnace is provided, which comprises the molding device in Embodiment One.

[0102] In this embodiment, since the electric arc furnace comprises the molding device in Embodiment One, the electric arc furnace has all the beneficial effects of the molding device in Embodiment One, which will not be repeated here.

[0103] It should be further understood that "multiple" in the present disclosure refers to two or more, and other quantifiers are similar. "And / or" describes the association between the associated objects, which means that there can be three relationships, for example, A and / or B can represent: A exists alone, A and B exist together, and B exists alone. The character " / " generally represents an "or" relationship between the front and rear associated objects. The singular form "a", "said" and "the" are also intended to include the plural form, unless the context clearly indicates otherwise.

[0104] It should be further understood that the terms "first", "second", etc. are used to describe various information, but these information should not be limited to these terms. These terms are only used to distinguish the same type of information from each other, and do not represent a specific order or importance. In fact, the expressions "first", "second", etc. can be used interchangeably. For example, the first information can also be referred to as the second information, and similarly, the second information can also be referred to as the first information without departing from the scope of the present disclosure.

[0105] It should be further understood that although the operations are described in a specific order in the drawings in the embodiments of the present disclosure, it should not be understood as requiring the operations to be performed in the specific order shown or in a serial order, or requiring all the operations to be performed to obtain the desired results. In a specific environment, multitasking and parallel processing can be beneficial.

[0106] Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the features disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the disclosure being indicated by the following claims.

[0107] It should be understood that the present disclosure is not limited to the precise structures as herein described and illustrated in the drawings, and that various modifications and changes can be made without departing from its scope. The scope of the present disclosure is limited only by the claims that follow.

Claims

1. A molding apparatus characterized by comprising: The forming device comprises: a seat body (1); a first shell (2) in which a cavity (201) is formed, a first inlet (202) and a first outlet (203) being formed in a side wall of the first shell (2) and communicating with the cavity (201); a second shell (3) which is sealingly connected to the side wall of the first shell (2) and forms a flow channel with the first shell (2); at least part of the side wall of the first shell (2) near the first outlet (203) can exchange heat with the heat exchange medium in the flow channel.

2. The forming device according to claim 1, wherein the second shell (3) has a first sealing end (301) and a second sealing end (302), the first sealing end (301) being sealingly connected to the side wall of the first shell (2) near the first outlet (203), the second sealing end (302) being sealingly connected to the side wall of the first shell (2) away from the first outlet (203), and the first sealing end (301) is provided with an opening communicating with the first outlet (203).

3. The molding apparatus of claim 1 wherein, the first shell (2) comprises a first side wall (204), a second side wall (205) and a third side wall (206) connected between the first side wall (204) and the second side wall (205), wherein the first outlet (203) is located on the third side wall (206); a first part (401) of the flow channel is formed between the first side wall (204) and a side wall of the second shell (3), and a second part (402) of the flow channel is formed between the second side wall (205) and another side wall of the second shell (3); the second shell (3) is provided with a second inlet (304) communicating with the first part (401) and a second outlet (305) communicating with the second part (402), and a first partition (5) is arranged between the second shell (3) and the first shell (2) to separate the first part (401) and the second part (402), so that the heat exchange medium can enter the first part (401) from the second inlet (304), flow through the second part (402) and be discharged from the second outlet (305).

4. The forming device according to claim 3, wherein a second partition (6) is arranged in the first shell (2) between the first side wall (204) and the second side wall (205), the second partition (6) separates the cavity (201) into a plurality of sub-cavities (208), a plurality of first outlets (203) are arranged, the plurality of first outlets (203) correspond to the plurality of sub-cavities (208) one-to-one, and the first outlet (203) communicates with the corresponding sub-cavity (208).

5. The forming device according to any one of claims 1-4, wherein The seat body (1) comprises a bottom plate (101) and a connecting piece connected to the bottom plate (101), the first shell (2) has a connecting end (207) matched with the connecting piece, and the connecting end (207) is detachably connected to the connecting piece.

6. The forming device according to claim 5, characterized in that, The connecting piece comprises a first connecting piece (102) and a second connecting piece (103), the first connecting piece (102) is formed with a first connecting hole (104), the second connecting piece (103) is formed with a second connecting hole (105), and the first connecting hole (104) and the second connecting hole (105) constitute a locking hole in the connected state of the first connecting piece (102) and the second connecting piece (103). The connecting end (207) is configured to be matched with the locking hole, and the locking hole can lock the position of the connecting end (207) in the connected state of the first connecting piece (102) and the second connecting piece (103).

7. The forming device of claim 6, wherein The first connecting piece (102) and the second connecting piece (103) are both provided with a positioning hole (106), and a protective piece (7) is arranged at the positioning hole (106) on the outer side in the connected state of the first connecting piece (102) and the second connecting piece (103), and the protective piece (7) is used for closing the positioning hole (106).

8. The molding apparatus of claim 5 wherein, The first inlet (202) is located at the connecting end (207), and the connecting end (207) is formed with a flange connecting piece (8).

9. The molding apparatus of claim 5 wherein, An anti-skid structure (9) is arranged on the outer side wall of the connecting end (207).

10. An electric arc furnace, characterized in that The forming device comprises the forming device according to any one of claims 1-9.