Microalgae cell wall breaking equipment
By using a coordinated design of components such as a rotating shaft, an arc-shaped plate, and a swing plate, the problem of long mixing time in the chemical cell disruption of microalgae cells is solved, achieving a more efficient mixing effect.
Patent Information
- Application Number
- CN202520404726.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-03-10
AI Technical Summary
In the current process of disrupting microalgae cell walls, the single chemical stirring method leads to excessively long mixing time, which affects the processing efficiency.
The design employs a linkage of components such as a rotating shaft, an arc plate, a rotating plate, and a swing plate. The back-and-forth translation of the arc plate pushes the mixing raw materials into continuous contact with the mixing components, thereby improving mixing efficiency.
This allows for more dynamic mixing of microalgae cells, shortens mixing time, and improves the efficiency of cell disruption.
Smart Images
Figure CN223951023U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to microalgae cell wall breaking equipment technical field, concretely to a kind of microalgae cell wall breaking equipment. BACKGROUND
[0002] Microalgae cell is a kind of small single-cell algal organism, belongs to protista, they usually grow in plankton, can be found in freshwater, seawater and soil and other environments, microalgae cell wall breaking equipment is usually used to break the cell wall of microalgae cell, to release its internal useful components, such as algal oil, protein and other bioactive substances;
[0003] Now the way of breaking the wall of microalgae cell includes physical wall breaking and chemical wall breaking, the chemical wall breaking now adopts chemical reagent to mix with microalgae cell, destroys cell wall structure, and releases cell contents, but the mixing mode is single shaft continuous stirring, the mode is relatively single, the inside is not enough chaotic, so that the mixing time is relatively long, which affects the efficiency of wall breaking treatment. UTILITY MODEL CONTENT
[0004] To solve the above problems, the utility model aims at providing a kind of microalgae cell wall breaking equipment.
[0005] To solve the above technical problems, the utility model adopts the following technical scheme: a kind of microalgae cell wall breaking equipment, including processing jar, the middle end of the processing jar is rotationally provided with vertical setting rotation shaft, the rotation shaft is fixed with a plurality of equidistantly distributed stirring pieces at one end in the processing jar, the inside of the processing jar is provided with two symmetrically arranged arc-shaped plates, a plurality of equidistantly distributed leakage grooves are formed in the arc-shaped plate, the middle end of the arc-shaped plate is fixed with two symmetrically arranged long rods, the end of the adjacent two long rods away from the arc-shaped plate penetrates the processing jar and is commonly fixed with long plate, the side of the processing jar close to the long plate is fixed with horizontally arranged support plate, the support plate is rotationally provided with vertical setting rotation rod, the rotation rod is fixed with rotation plate, the eccentric portion of the rotation plate is fixed with rotation block, the rotation block is rotationally inserted with swing plate, the end of the swing plate away from the rotation plate is rotationally inserted with swing block, the end of the swing block away from the swing block is fixedly connected on the long plate.
[0006] Preferably, the top of the rotation shaft penetrates the processing jar and is fixed with half-face gear, the two sides of the upper surface of the processing jar close to the rotation shaft are rotationally provided with vertical setting first transmission shaft, the first transmission shaft is fixed with full gear meshing connection with half-face gear, the outer wall of the processing jar is provided with vertical setting second transmission shaft, and the upper and lower ends of the second transmission shaft are connected with the first transmission shaft and the rotation rod through belt transmission.
[0007] Compared with the prior art, the utility model has the beneficial effects that:
[0008] The linkage of the rotating plate, the rotating block, the swing plate and the long plate in the utility model makes the arc-shaped plate be able to push the mixed raw materials at the edge of the treatment tank to continuously contact the stirring piece, breaks the too static state of the previous stirring mode, makes the raw material mixing more dynamic, avoids the problem of long mixing time caused by insufficient mixing, thereby improves the mixing efficiency, and solves the problem of the influence of the mixing mode on the treatment efficiency in the prior art. BRIEF DESCRIPTION OF DRAWINGS
[0009] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor on the premise of the drawings.
[0010] Figure 1 It is a whole structure schematic view of the utility model.
[0011] Figure 2 It is a treatment tank internal structure schematic view of the utility model.
[0012] Figure 3 It is an arc-shaped plate structure schematic view of the utility model.
[0013] Figure 4 It is the utility model Figure 3 It is an enlarged structure schematic view of A in the utility model.
[0014] In the drawing: 1, treatment tank;11, rotating shaft;12, stirring piece;13, feed inlet;14, arc-shaped plate;15, leakage groove;16, long rod;17, long plate;18, support plate;19, rotating rod;2, rotating plate;21, rotating block;22, swing plate;23, swing block;25, support rod;26, sealing sleeve;3, driving motor;31, half-face gear;32, first transmission shaft;33, full gear;34, second transmission shaft;35, belt;36, auxiliary plate. DETAILED DESCRIPTION
[0015] The technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only some embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0016] Embodiment: as Figures 1-4The utility model provides a kind of microalgae cell wall breaking equipment, including processing jar 1, the middle end of processing jar 1 is rotationally equipped with vertical setting pivot 11, and one end of pivot 11 is fixed in processing jar 1 Multiple equidistant distribution setting stirring member 12 are equipped, the inside of processing jar 1 is equipped with two symmetrically arranged arc plates 14, multiple equidistant distribution setting leakage groove 15 are opened on arc plate 14, the middle end of arc plate 14 is fixedly equipped with two symmetrically arranged long rods 16, the end of adjacent two long rods 16 away from arc plate 14 penetrates processing jar 1 and is commonly fixed with long plate 17, long plate 17 is fixed on the side of processing jar 1 close to long plate 17 and is horizontally arranged support plate 18, vertically arranged rotating rod 19 is rotationally equipped on support plate 18, rotating plate 2 is fixed on rotating rod 19, eccentricity of rotating plate 2 is fixedly equipped with rotating block 21, swinging plate 22 is rotationally inserted on rotating block 21, the end of swinging plate 22 away from rotating plate 2 is rotationally inserted with swinging block 23, and swinging block 23 is fixedly connected on long plate 17 away from swinging block 23.
[0017] The middle end of the top of processing jar 1 is fixedly equipped with driving motor 3, and the output end of driving motor 3 is coaxially fixed on pivot 11, and driving motor 3 can provide power for the rotation of stirring member 12 in processing jar 1, so that the device can provide power.
[0018] The four corners of the side of arc plate 14 close to long plate 17 are fixedly equipped with support rod 25, and the end of support rod 25 away from arc plate 14 penetrates processing jar 1, and the support rod 25 can support arc plate 14, so that the arc plate 14 can be translated stably, and the subsequent normal work is prevented from being affected by deviation; The sealing sleeve 26 is fixed between long rod 16 and support rod 25 close to long rod 16 on processing jar 1, and the sealing sleeve 26 can be rotated when the long rod 16 and the support rod 25 penetrate the processing jar 1, so that the processing jar 1 is sealed to avoid leakage.
[0019] The top of the rotating shaft 11 penetrates the processing tank 1 and is fixed with a half-face gear 31, and the upper surface of the processing tank 1 is rotatably provided with a first transmission shaft 32 arranged vertically near the two sides of the rotating shaft 11, and the first transmission shaft 32 is fixed with a full gear 33 engaged with the half-face gear 31, and the outer wall of the processing tank 1 is provided with a second transmission shaft 34 arranged vertically, and the upper and lower ends of the second transmission shaft 34 are both drivingly connected with the first transmission shaft 32 and the rotating rod 19 through a belt 35, and the half-face gear 31 is rotated, and the first transmission shaft 32, the belt 35 and the second transmission shaft 34 can intermittently drive the rotating rod 19 to rotate, so that the long plate 17 driven by the rotating plate 2, the rotating block 21, the swing plate 22 and the swing block 23 controls the intermittent work of the arc-shaped plate 14 in the processing tank 1, avoids the fast movement, drives most of the liquid to move away from the stirring piece 12, and causes the mixing effect to be poor; the outer wall of the processing tank 1 is fixed with auxiliary plates 36 arranged at equal intervals near the second transmission shaft 34, the second transmission shaft 34 penetrates the auxiliary plates 36, and the auxiliary plates 36 are arranged to support the rotation of the second transmission shaft 34, so that the second transmission shaft 34 can stably rotate.
[0020] The top edge of the processing tank 1 is fixedly provided with two symmetrically arranged feeding ports 13, and the two feeding ports 13 can respectively input microalgae cell raw materials and acid solutions such as hydrochloric acid, sulfuric acid or phosphoric acid required for chemical wall breaking.
[0021] Working principle: in use, the staff can put microalgae cell raw materials and the required chemical hydrochloric acid, sulfuric acid or phosphoric acid and other acid solution through two feed inlet 13 respectively, then the staff can close the feed inlet 13 through the sealing cover, then the staff starts the drive motor 3, the drive motor 3 can drive the rotating shaft 11 rotation, the rotating shaft 11 can drive the stirring piece 12 rotation fixedly arranged on itself at this time, the microalgae cell raw materials and chemical reagents in the processing tank 1 can be mixed at this time, when the drive motor 3 works, the half face gear 31 fixedly arranged on the rotating shaft 11 will drive the full gear 33 connected with it intermittently, the first transmission shaft 32 will drive the rotating rod 19 to rotate through the belt 35 and the second transmission shaft 34 at this time, the rotating rod 19 will drive the rotating plate 2 fixedly arranged at the top to rotate at this time, the rotating block 21 at the eccentric position of the rotating plate 2 drives the swing plate 22 at the top to move, at the same time, the rotating block 21 rotatingly connected with the end of the swing plate 22 will pull the long plate 17 to move, when the rotating block 21 moves continuously at the eccentric position of the rotating plate 2, the rotating block 21 will pull the long plate 17 to move continuously to and from the rotating plate 2, finally, the long plate 17 makes the arc-shaped plate 14 move back and forth continuously through the long rod 16, it is worth mentioning that the control distance of the long plate 17, prevent the arc-shaped plate 14 from contacting with the stirring piece 12, the arc-shaped plate 14 moving back and forth continuously will push the mixed raw materials at the edge of the processing tank 1 to contact the stirring piece 12 continuously, so that the raw materials in the processing tank 1 are mixed more completely and sufficiently, improve the mixing efficiency.
[0022] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the present application claims and their equivalent technologies, the present application also intends to include these modifications and variations.
Claims
1. A microalgae cell disruption apparatus comprising a treatment tank (1), characterized in that: The middle end of the processing tank (1) is rotatably provided with a vertical rotating shaft (11), one end of the rotating shaft (11) in the processing tank (1) is fixedly provided with a plurality of stirring pieces (12) distributed at equal intervals, the inside of the processing tank (1) is provided with two symmetrically arranged arc-shaped plates (14), a plurality of leakage grooves (15) are formed in the arc-shaped plates (14) at equal intervals, the middle end of the arc-shaped plate (14) is fixedly provided with two symmetrically arranged long rods (16), one end of the adjacent two long rods (16) away from the arc-shaped plate (14) penetrates the processing tank (1) and is fixedly provided with a long plate (17) together, one side of the processing tank (1) close to the long plate (17) is fixedly provided with a horizontally arranged supporting plate (18), a vertical rotating rod (19) is rotatably arranged on the supporting plate (18), a rotating plate (2) is fixedly arranged on the rotating rod (19), an eccentric rotating block (21) is fixedly arranged on the rotating plate (2), a swing plate (22) is rotatably arranged on the rotating block (21), a swing block (23) is rotatably arranged on one end of the swing plate (22) away from the rotating plate (2), and the swing block (23) is fixedly connected to the long plate (17) at one end thereof away from the swing plate (22).
2. The microalgae cell disruption apparatus of claim 1, wherein, The middle end of the processing tank (1) is rotatably provided with a vertical rotating shaft (11), one end of the rotating shaft (11) in the processing tank (1) is fixedly provided with a plurality of stirring pieces (12) distributed at equal intervals, the inside of the processing tank (1) is provided with two symmetrically arranged arc-shaped plates (14), a plurality of leakage grooves (15) are formed in the arc-shaped plates (14) at equal intervals, the middle end of the arc-shaped plate (14) is fixedly provided with two symmetrically arranged long rods (16), one end of the adjacent two long rods (16) away from the arc-shaped plate (14) penetrates the processing tank (1) and is fixedly provided with a long plate (17) together, one side of the processing tank (1) close to the long plate (17) is fixedly provided with a horizontally arranged supporting plate (18), a vertical rotating rod (19) is rotatably arranged on the supporting plate (18), a rotating plate (2) is fixedly arranged on the rotating rod (19), an eccentric rotating block (21) is fixedly arranged on the rotating plate (2), a swing plate (22) is rotatably arranged on the rotating block (21), a swing block (23) is rotatably arranged on one end of the swing plate (22) away from the rotating plate (2), and the swing block (23) is fixedly connected to the long plate (17) at one end thereof away from the swing plate (22).
3. The microalgal cell disruption apparatus of claim 2, wherein the microalgal cell disruption apparatus is a microfluidizer. The middle end of the processing tank (1) is rotatably provided with a vertical rotating shaft (11), one end of the rotating shaft (11) in the processing tank (1) is fixedly provided with a plurality of stirring pieces (12) distributed at equal intervals, the inside of the processing tank (1) is provided with two symmetrically arranged arc-shaped plates (14), a plurality of leakage grooves (15) are formed in the arc-shaped plates (14) at equal intervals, the middle end of the arc-shaped plate (14) is fixedly provided with two symmetrically arranged long rods (16), one end of the adjacent two long rods (16) away from the arc-shaped plate (14) penetrates the processing tank (1) and is fixedly provided with a long plate (17) together, one side of the processing tank (1) close to the long plate (17) is fixedly provided with a horizontally arranged supporting plate (18), a vertical rotating rod (19) is rotatably arranged on the supporting plate (18), a rotating plate (2) is fixedly arranged on the rotating rod (19), an eccentric rotating block (21) is fixedly arranged on the rotating plate (2), a swing plate (22) is rotatably arranged on the rotating block (21), a swing block (23) is rotatably arranged on one end of the swing plate (22) away from the rotating plate (2), and the swing block (23) is fixedly connected to the long plate (17) at one end thereof away from the swing plate (22).
4. The microalgal cell disruption apparatus of claim 3, wherein the microalgal cell disruption apparatus further comprises a filter. The middle end of the processing tank (1) is rotatably provided with a vertical rotating shaft (11), one end of the rotating shaft (11) in the processing tank (1) is fixedly provided with a plurality of stirring pieces (12) distributed at equal intervals, the inside of the processing tank (1) is provided with two symmetrically arranged arc-shaped plates (14), a plurality of leakage grooves (15) are formed in the arc-shaped plates (14) at equal intervals, the middle end of the arc-shaped plate (14) is fixedly provided with two symmetrically arranged long rods (16), one end of the adjacent two long rods (16) away from the arc-shaped plate (14) penetrates the processing tank (1) and is fixedly provided with a long plate (17) together, one side of the processing tank (1) close to the long plate (17) is fixedly provided with a horizontally arranged supporting plate (18), a vertical rotating rod (19) is rotatably arranged on the supporting plate (18), a rotating plate (2) is fixedly arranged on the rotating rod (19), an eccentric rotating block (21) is fixedly arranged on the rotating plate (2), a swing plate (22) is rotatably arranged on the rotating block (21), a swing block (23) is rotatably arranged on one end of the swing plate (22) away from the rotating plate (2), and the swing block (23) is fixedly connected to the long plate (17) at one end thereof away from the swing plate (22).
5. The microalgal cell disruption apparatus of claim 4, wherein the microalgal cell disruption apparatus further comprises a filter. 6. The microalgal cell disruption apparatus of claim 5, wherein, 7. The microalgal cell disruption apparatus of claim 6, wherein the microalgal cell disruption apparatus is a microfluidizer.