Immersed plastic-coated steel wire rope pickling equipment
By using guide rollers and an external brushing mechanism, the problems of wear and contamination in the wire rope pickling device are solved, achieving a highly efficient and clean pickling process, and improving the service life of the equipment and environmental hygiene.
Patent Information
- Application Number
- CN202520763514.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-22
AI Technical Summary
In existing steel wire rope pickling equipment, the brush structure is prone to wear and the pickling solution is prone to dripping, causing pollution, affecting service life and environmental hygiene.
An immersion-type pickling device for plastic-coated steel wire rope was designed. It adopts a guide roller, an external brushing mechanism, and a moisture-absorbing sponge collection structure to avoid direct contact between the steel wire rope and the pickling tank. The external brush plate is used to clean impurities and the moisture-absorbing sponge absorbs residual liquid.
It effectively prevents wire rope wear and pickling solution dripping, improves equipment lifespan and environmental cleanliness, and enhances pickling effect and efficiency.
Smart Images

Figure CN223951194U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of plastic coated steel wire rope processing, more specifically, the utility model relates to immersed plastic coated steel wire rope pickling equipment. BACKGROUND
[0002] Steel wire rope as an important industrial product is widely used in hoisting, traction, binding and other fields, and plastic coated steel wire rope adds a plastic layer of corrosion resistance, wear resistance and weather resistance through a coating process on the basis of traditional steel wire rope, thereby improving the service life and performance of the steel wire rope, and in the production process of the plastic coated steel wire rope, pickling is a crucial process.
[0003] Through retrieval, the patent with the publication number CN211972462U discloses a pickling device for stainless steel wire rope, by setting multiple through rollers, the steel wire can pass through the pickling tank, and the contact time with the pickling liquid is increased, a brush is arranged in the pickling tank to brush the steel wire rope, so that the pickling effect is better.
[0004] In the pickling device for steel wire rope, the brush structure for brushing is placed in the pickling liquid in the pickling tank, since the brush itself will be worn during contact with the steel wire rope, and is immersed in the pickling liquid, the service life is not ideal, and after pickling, the pickling liquid remaining on the surface of the steel wire rope that passes out is easy to drop to the outside and cause pollution. Utility model content
[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides immersed plastic coated steel wire rope pickling equipment.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: the submerged plastic coated steel wire rope pickling equipment, including pickling tank, the both ends top of pickling tank is installed with first guide roller, and the top two inner side walls of pickling tank are installed with second guide roller, the bottom center position of pickling tank is provided with recessed cavity, the both inner side walls of recessed cavity are installed with electric heater, the bottom of pickling tank is installed with third guide roller on the both sides of recessed cavity, and the top edge of pickling tank is fixedly connected with four vertical rods that are arranged in rectangle along vertical direction, the top of four vertical rods is fixedly connected with top plate, the both end bottom of top plate is installed with fourth guide roller, and the brush washing mechanism is installed between two fourth guide rollers, the one end outer wall of top plate is fixedly connected with connecting frame, the end of connecting frame is inserted with adjusting rod along vertical direction on the top side of first guide roller, the bottom end of adjusting rod is fixedly connected with arc shell, the inner wall of arc shell is provided with moisture absorbing sponge, the bottom of arc shell and moisture absorbing sponge is provided with fan-shaped slot for plastic coated steel wire rope to enter, the bottom outer wall of pickling tank is provided with collecting box below arc shell, and the top outer wall of pickling tank is installed with control switch.
[0007] As a further improvement of the utility model technical scheme, the electric heater is fixedly connected with the inner side wall of the recessed cavity through a screw, the heat-conducting rod of the electric heater is inserted into the interior of the pickling tank, and a sealing ring is arranged outside the position where the heat-conducting rod of the electric heater is inserted into the interior of the pickling tank.
[0008] As a further improvement of the utility model technical scheme, the brush washing mechanism comprises a horizontal plate fixedly connected to the top center of the pickling tank, a lifting adjusting assembly is fixedly installed at the bottom center position of the horizontal plate, the top end of the lifting adjusting assembly is fixedly connected to a lower mounting plate, the brush washing mechanism further comprises a screw rod connected to the top plate along the vertical direction, the top end of the screw rod is fixedly connected to a hand wheel, the bottom of the screw rod is connected to an upper mounting plate above the lower mounting plate, and the bottom of the upper mounting plate and the top of the lower mounting plate are both connected to a brush plate.
[0009] As a further improvement of the utility model technical scheme, the lifting adjusting assembly comprises a fixed cylinder fixedly connected to the top end of the horizontal plate, a lifting rod is inserted into the top inner side of the fixed cylinder along the vertical direction and is fixedly connected to the bottom of the lower mounting plate, and the top outer wall of the fixed cylinder is connected to an adjusting bolt for locking the position of the lifting rod.
[0010] As a further improvement of the utility model technical scheme, the outer wall of the brush plate is provided with a T-shaped clamping block inserted into the interiors of the lower mounting plate and the upper mounting plate, and the interiors of the lower mounting plate and the upper mounting plate are both provided with a T-shaped sliding groove along the horizontal direction and corresponding to the exterior of the T-shaped clamping block.
[0011] As a further improvement of the utility model technical scheme, the top of the upper mounting plate is fixedly connected with a limiting rod in the vertical direction on one side of the screw rod, the top of the limiting rod extends above the top plate, a through hole for the limiting rod to pass through is arranged in the inside of the top plate, and an internal thread hole is arranged in the inside of the top plate corresponding to the connecting position of the screw rod.
[0012] As a further improvement of the utility model technical scheme, the end of the connecting frame is provided with a through hole for the adjusting rod to pass through, and a locking bolt for locking the adjusting rod is connected to the outer wall of the end of the connecting frame, and a support frame is fixedly connected to the outer wall of the bottom of the pickling tank below the collecting tank through screws.
[0013] The utility model discloses beneficial effects:
[0014] 1, the plastic coated steel wire that sets is symmetric and passes through the top of pickling tank, utilizes the first guide roller and realizes the guide of plastic coated steel wire to enter and go out, avoids the abrasion caused by direct contact with pickling tank, utilizes the second guide roller and third guide roller and realizes the immersion type pickling treatment of plastic coated steel wire, and the two fourth guide rollers that erect, can pass through the outside of pickling tank after the preliminary pickling of plastic coated steel wire, utilizes the setting and washes the mechanism and washes the impurities that the plastic coated steel wire surface pickling gradually separates, and the brush plate is arranged in the outside of pickling tank, is not easy to be corroded by pickling liquid, and the spacing between the upper and lower two brush plates can be adjusted according to the need, and the upper and lower two brush plates can be conveniently and quickly disassembled and handled, convenient to replace and clean.
[0015] 2, by setting the height-adjustable arc shell on the outside of the plastic coated steel wire that goes out, and setting the easily replaceable moisture absorption sponge in the inside of arc shell, when using, make moisture absorption sponge contact plastic coated steel wire, can absorb the liquid that remains on the surface of plastic coated steel wire, and the liquid that drops in the moisture absorption process is collected through the collecting tank below, avoid the problem that the liquid that remains on the surface of plastic coated steel wire after pickling drops outside and causes pollution. DRAWINGS
[0016] Figure 1 It is the sectional view of the utility model.
[0017] Figure 2 It is the front view of the utility model.
[0018] Figure 3 It is the connecting structure schematic view of the lifting adjusting assembly in the utility model on the top plate.
[0019] Figure 4 It is the connecting structure schematic view of the brush plate and the upper mounting plate in the utility model.
[0020] Figure 5The utility model discloses a mounting structure schematic diagram of the moisture absorption sponge on the arc shell.
[0021] The drawing reference is: 1, pickling tank;2, first guide roller;3, second guide roller;4, concave cavity;5, third guide roller;6, electric heater;7, vertical rod;8, top plate;9, fourth guide roller;10, horizontal plate;11, lower mounting plate;12, upper mounting plate;13, limiting rod;14, screw;15, hand wheel;16, connecting frame;17, adjusting rod;18, arc shell;19, locking bolt;20, collecting box;21, support frame;22, control switch;23, fixed cylinder;24, lifting rod;25, adjusting bolt;26, brush plate;27, T type clamping block;28, T type sliding groove;29, moisture absorption sponge;30, fan-shaped groove. DETAILED DESCRIPTION
[0022] The utility model discloses a mounting structure schematic diagram of the moisture absorption sponge on the arc shell.
[0023] As shown in the immersion type plastic coated steel wire rope pickling equipment of figure Figures 1-5 The utility model discloses a mounting structure schematic diagram of the moisture absorption sponge on the arc shell.
[0024] As shown in the immersion type plastic coated steel wire rope pickling equipment of figure Figures 1-2As shown, the electric heater 6 is fixedly connected between the inner side wall of the recessed cavity 4 by a screw, the heat-conducting rod of the electric heater 6 extends into the interior of the pickling tank 1, and the interior of the pickling tank 1 is provided with a sealing ring corresponding to the extension position of the heat-conducting rod of the electric heater 6, so as to facilitate the installation of the electric heater 6, and then facilitate the power supply of the electric heater 6 according to the needs in use, so that the heat generated by the electric heater 6 is transmitted to the liquid in the interior of the pickling tank 1 through the heat-conducting rod, the temperature of the pickling liquid is conveniently increased according to the needs, and the pickling efficiency is accelerated.
[0025] As shown in the accompanying drawings, Figures 1-4 As shown, the brushing mechanism comprises a horizontal plate 10 fixedly connected at the center of the top of the pickling tank 1, a lifting adjusting assembly fixedly installed at the bottom center position of the horizontal plate 10, a lower mounting plate 11 fixedly connected at the top end of the lifting adjusting assembly, a screw rod 14 connected in the vertical direction on the top plate 8, a hand wheel 15 fixedly connected at the top end of the screw rod 14, and an upper mounting plate 12 connected above the lower mounting plate 11 at the bottom of the screw rod 14, the bottom of the upper mounting plate 12 and the top of the lower mounting plate 11 are both connected with a brush plate 26, the lifting adjusting assembly comprises a fixed cylinder 23 fixedly connected at the top end of the horizontal plate 10, a lifting rod 24 fixedly connected at the bottom of the lower mounting plate 11 and inserted in the vertical direction at the top inner side of the fixed cylinder 23, an adjusting bolt 25 connected at the top outer wall of the fixed cylinder 23 and used for locking the position of the lifting rod 24, T-shaped clamping blocks 27 inserted in the interiors of the lower mounting plate 11 and the upper mounting plate 12 are arranged on the outer wall of the brush plate 26, T-shaped sliding grooves 28 are arranged in the horizontal direction on the interiors of the lower mounting plate 11 and the upper mounting plate 12 and correspond to the exterior of the T-shaped clamping block 27, a limiting rod 13 is fixedly connected in the vertical direction at the top end of the upper mounting plate 12 and located on one side of the screw rod 14, the top of the limiting rod 13 extends above the top plate 8, a through hole for the limiting rod 13 to pass through is arranged in the interior of the top plate 8, and an internal thread hole is arranged in the interior of the top plate 8 and corresponds to the connecting position of the screw rod 14, so that the brushing mechanism is convenient for brushing the surface of the plastic-coated steel wire rope after being taken out after the first immersion, and the impurities on the surface of the plastic-coated steel wire rope are accelerated to be separated.
[0026] As shown in the accompanying drawings, Figures 1-2 As shown, the end of the connecting frame 16 is provided with a through hole for the adjusting rod 17 to pass through, and the outer wall of the end of the connecting frame 16 is connected with a locking bolt 19 for locking the adjusting rod 17, so as to facilitate the adjustment of the use height of the arc-shaped shell 18 in use, and then the height of the moisture-absorbing sponge 29 is adjusted, the bottom outer wall of the pickling tank 1 is fixedly connected with a support frame 21 below the collecting tank 20 by a screw, so as to facilitate the stable placement of the collecting tank 20, and then the liquid dripping in the moisture-absorbing process of the moisture-absorbing sponge 29 is conveniently collected.
[0027] Working principle: the utility model discloses an immersed plastic-coated steel wire rope pickling equipment, as shown in the accompanying drawings, Figure 1The diagram shows the winding state of the plastic-coated steel wire rope. The rope passes symmetrically through the top of the pickling tank 1. The first guide roller 2 guides the rope in and out, preventing direct contact and wear. The second and third guide rollers 3 and 5 perform immersion pickling. Two fourth guide rollers 9 guide the rope through the outside of the pickling tank 1 after initial pickling. A brushing mechanism removes impurities that gradually detach from the surface of the rope after pickling. The spacing between the upper and lower brush plates 26 can be adjusted as needed. Both brush plates 26... It allows for quick and easy disassembly and assembly, facilitating replacement and cleaning. After brushing, impurities on the surface of the plastic-coated steel wire rope are more easily removed. After being immersed in the pickling tank 1 for pickling, it is then passed through. An adjustable-height arc-shaped shell 18 is installed on the outside of the plastic-coated steel wire rope after it has been passed through, and a replaceable moisture-absorbing sponge 29 is installed inside the arc-shaped shell 18. During use, the moisture-absorbing sponge 29 comes into contact with the plastic-coated steel wire rope, absorbing the residual liquid on the surface of the plastic-coated steel wire rope. The liquid dripping during the moisture absorption process is collected through the collection box 20 below, avoiding the problem of residual liquid dripping from the surface of the plastic-coated steel wire rope after pickling and causing pollution.
[0028] In the accompanying drawings of the embodiments disclosed in this utility model, only the structures involved in the embodiments of this utility model are shown. Other structures can be referred to with ordinary design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0029] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. Submerged wire rope plastic coating and pickling equipment, comprising a pickling tank (1), characterized in that: The both ends of the top of the pickling tank (1) are provided with first guide rollers (2), and the both inner side walls of the top of the pickling tank (1) are provided with second guide rollers (3), the bottom center of the pickling tank (1) is provided with a concave cavity (4), the both inner side walls of the concave cavity (4) are provided with electric heaters (6), the bottom of the pickling tank (1) is provided with third guide rollers (5) on the both sides of the concave cavity (4), and the top edge of the pickling tank (1) is fixedly connected with four vertical rods (7) arranged in a rectangular shape along the vertical direction, the top ends of the four vertical rods (7) are fixedly connected with a top plate (8), the both ends of the bottom of the top plate (8) are provided with fourth guide rollers (9), a brushing mechanism is arranged between the two fourth guide rollers (9), one end of the outer wall of the top plate (8) is fixedly connected with a connecting frame (16), the end of the connecting frame (16) is inserted with an adjusting rod (17) along the vertical direction on the top side of the first guide roller (2), the bottom end of the adjusting rod (17) is fixedly connected with an arc-shaped shell (18), the inner wall of the arc-shaped shell (18) is provided with a moisture absorbing sponge (29), the bottom of the arc-shaped shell (18) and the moisture absorbing sponge (29) is provided with a fan-shaped slot (30) for the plastic wire rope to pass through, the bottom outer wall of the pickling tank (1) is provided with a collecting box (20) below the arc-shaped shell (18), and the top outer wall of the pickling tank (1) is provided with a control switch (22).
2. The submerged wire rope plastic coating and pickling apparatus of claim 1, wherein: The electric heater (6) is fixedly connected with the inner side wall of the concave cavity (4) through a screw, the heat-conducting rod of the electric heater (6) is inserted into the inside of the pickling tank (1), and the inside of the pickling tank (1) is provided with a sealing ring outside the position where the heat-conducting rod of the electric heater (6) is inserted.
3. The submerged wire rope painting and pickling plant according to claim 1, characterized in that: The brushing mechanism comprises a horizontal plate (10) fixedly connected with the top center of the pickling tank (1), a lifting adjusting assembly fixedly installed at the bottom center position of the horizontal plate (10), a lower mounting plate (11) fixedly connected with the top end of the lifting adjusting assembly, a screw rod (14) connected with the top plate (8) along the vertical direction, a hand wheel (15) fixedly connected with the top end of the screw rod (14), an upper mounting plate (12) connected with the bottom of the upper mounting plate (12) and the top of the lower mounting plate (11) above the bottom of the screw rod (14), and a brush plate (26) connected with the bottom of the upper mounting plate (12) and the top of the lower mounting plate (11).
4. The submerged wire rope painting and pickling plant according to claim 3, characterized in that: The lifting adjusting assembly comprises a fixed cylinder (23) fixedly connected with the top end of the horizontal plate (10), a lifting rod (24) inserted into the top inner side of the fixed cylinder (23) along the vertical direction and fixedly connected with the bottom of the lower mounting plate (11), and an adjusting bolt (25) connected with the top outer wall of the fixed cylinder (23) and used for locking the position of the lifting rod (24).
5. The submerged wire rope painting and pickling apparatus according to claim 3, characterized in that: The outer wall of the brush plate (26) is provided with a T-shaped clamping block (27) inserted into the inside of the lower mounting plate (11) and the upper mounting plate (12), and the inside of the lower mounting plate (11) and the upper mounting plate (12) is provided with a T-shaped sliding groove (28) along the horizontal direction and corresponding to the outside of the T-shaped clamping block (27).
6. The submerged wire rope painting and pickling plant according to claim 3, characterized in that: The top end of the upper mounting plate (12) is fixedly connected with a limiting rod (13) in the vertical direction on one side of the screw rod (14), the top of the limiting rod (13) extends above the top plate (8), the inside of the top plate (8) is provided with a through hole for the limiting rod (13) to pass through, and the inside of the top plate (8) is provided with an internally threaded hole corresponding to the connecting position of the screw rod (14).
7. The submerged wire rope painting and pickling plant according to claim 1, characterized in that: The end of the connecting frame (16) is provided with a through hole for the adjusting rod (17) to pass through, and the end outer wall of the connecting frame (16) is connected with a locking bolt (19) for locking the adjusting rod (17), and the bottom outer wall of the pickling tank (1) is fixedly connected with a supporting frame (21) below the collecting tank (20) through a screw.
Citation Information
Patent Citations
Steel wire rope pickling device
CN211972462U