Aluminum electrolysis feeding system and aluminum electrolysis system with same

By connecting the main blower, pneumatic lifting equipment, and chute air duct in series, and combining the monitoring of sensors and controllers with the application of backup blowers, the problem of material blockage in the aluminum electrolysis feeding system was solved, achieving stable operation of the equipment and efficient feeding.

CN223951219UActive Publication Date: 2026-02-27邹平县汇盛新材料科技有限公司 +1
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Patent Information

Application Number
CN202520084974.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-02-27
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

In existing aluminum electrolysis feeding systems, when material enters the lifting equipment from the chute, the equipment may unexpectedly stop, causing material blockage. Cleaning is tedious, time-consuming, and labor-intensive, and equipment switching operations are complex.

Method used

The main blower, pneumatic lifting equipment, and chute air duct are connected in series. The air flow is monitored by sensors and controllers. Combined with the backup blower and control valves, the pneumatic lifting equipment and chute air duct are controlled in a coordinated manner to avoid material blockage.

Benefits of technology

It effectively avoids material blockage in pneumatic lifting equipment, improves material feeding efficiency, reduces cleaning time, ensures stable equipment operation, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum electrolysis feeding system and an aluminum electrolysis system with the aluminum electrolysis feeding system. The pneumatic lifting equipment is provided with an air inlet, an air outlet and a feeding port, the air inlet, the air outlet and the feeding port are communicated with one another, and the air inlet is communicated with the main fan through a lifting air supply channel; the chute is communicated with the feeding hole; and the chute air channel is communicated with the air outlet and is used for spraying air to the chute. According to the aluminum electrolysis feeding system disclosed by the embodiment of the invention, the main fan, the pneumatic lifting equipment and the chute air channel are connected in series, so that the condition of material blockage of the pneumatic lifting equipment can be effectively avoided.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of aluminum electrolysis, and in particular to an aluminum electrolysis feeding system and an aluminum electrolysis system with the same. BACKGROUND

[0002] The aluminum electrolysis feeding system includes a pneumatic lifting device, which can be used for transporting materials, such as the lifting of alumina. The chute is connected to the feeding port of the lifting device, and the alumina enters the lifting device through the chute.

[0003] In the related art, the air supply of the chute is provided by a high-pressure fan of the aluminum electrolysis feeding system. When the operator switches the equipment operation, the high-pressure fan needs to be closed first, the material in the chute no longer flows, the lifting device has no material to enter, the material in the lifting device is continuously lifted away, the lifting device is emptied, and then the fan connected to the lifting device is stopped, and the equipment is switched. When the fan connected to the lifting device is accidentally stopped, the material lifting of the lifting device is interrupted, and the high-pressure fan is not stopped. The material in the chute continuously enters the lifting device, causing the accumulation of material in the lifting device. When the lifting device starts, the material in the lifting device must be cleaned first. The cleaning process is complicated, time-consuming and labor-intensive. CONTENT OF THE UTILITY MODEL

[0004] The present application aims to at least solve one of the technical problems existing in the prior art. To this end, one object of the present application is to provide an aluminum electrolysis feeding system, which can effectively avoid the occurrence of the blocking of the pneumatic lifting device by connecting the main fan, the pneumatic lifting device and the chute air duct in series.

[0005] To achieve the above-mentioned object, according to the first aspect of the present application, an aluminum electrolysis feeding system is provided, which comprises: a main fan; a pneumatic lifting device provided with an air inlet, an air outlet and a feeding port, the air inlet, the air outlet and the feeding port being in communication with each other, the air inlet being in communication with the main fan through a lifting air supply duct; a chute in communication with the feeding port; and a chute air duct in communication with the air outlet and used for air injection to the chute.

[0006] The aluminum electrolysis feeding system of the first aspect of the present application can effectively avoid the occurrence of the blocking of the pneumatic lifting device by connecting the main fan, the pneumatic lifting device and the chute air duct in series.

[0007] In some embodiments of the present application, the aluminum electrolysis feeding system further comprises: a gas permeable membrane provided at the air outlet.

[0008] In some embodiments of the present application, the lifting air supply duct and the chute air duct are located on the same side of the pneumatic lifting device, and the lifting air supply duct is located below the chute air duct.

[0009] In some embodiments of the present application, the lifting air supply channel and the chute air supply channel are located on opposite sides of the pneumatic lifting device.

[0010] In some embodiments of the present application, the aluminum electrolysis feeding system further comprises: a first sensor arranged in the lifting air supply channel, configured to detect the air flow of the lifting air supply channel; a second sensor arranged in the chute air supply channel, configured to detect the air flow of the chute air supply channel; and a controller electrically connected with the second sensor, the first sensor and the main air blower, respectively, configured to control the air output of the main air blower.

[0011] In some embodiments of the present application, the aluminum electrolysis feeding system further comprises: a feeding control valve arranged in the chute air supply channel, configured to control the air flow of the chute air supply channel.

[0012] In some embodiments of the present application, the aluminum electrolysis feeding system further comprises: a lifting control valve arranged in the lifting air supply channel and electrically connected with the feeding control valve, wherein the opening degree of the lifting control valve is proportional to the opening degree of the feeding control valve.

[0013] In some embodiments of the present application, the aluminum electrolysis feeding system further comprises: a standby air blower in communication with the lifting air supply channel, wherein the standby air blower is electrically connected with the main air blower, and the standby air blower is started when the main air blower stops running.

[0014] In some embodiments of the present application, the aluminum electrolysis feeding system further comprises: a standby air blower in communication with the air inlet through a standby air supply channel; and a third sensor in communication with the standby air blower, configured to detect the air flow of the air inlet.

[0015] According to the second aspect of the present application, an aluminum electrolysis system is provided, comprising the aluminum electrolysis feeding system according to the first aspect of the present application.

[0016] According to the aluminum electrolysis system of the second aspect of the present application, by using the aluminum electrolysis feeding system of the first aspect of the present application, the main air blower, the pneumatic lifting device and the chute air supply channel are connected in series, which can effectively avoid the occurrence of the blocking of the pneumatic lifting device.

[0017] Additional aspects and advantages of the present application will be in part apparent and in part pointed out hereinafter. BRIEF DESCRIPTION OF DRAWINGS

[0018] The above and / or additional aspects and advantages of the present application will become apparent and be readily appreciated from the following description, including the appended drawings.

[0019] Figure 1is a structural schematic diagram of an aluminum electrolysis feeding system according to an embodiment of the present application;

[0020] Figure 2 is a structural schematic diagram of an aluminum electrolysis feeding system according to an embodiment of the present application;

[0021] Figure 3 is a structural schematic diagram of an aluminum electrolysis feeding system according to an embodiment of the present application;

[0022] Figure 4 is a structural schematic diagram of an aluminum electrolysis feeding system according to an embodiment of the present application;

[0023] Figure 5 A connection schematic diagram of a controller, a first sensor, a second sensor, a third sensor, a main fan and a standby fan of an aluminum electrolysis feeding system according to an embodiment of the present application.

[0024] Reference signs:

[0025] An aluminum electrolysis feeding system 1;

[0026] A main fan 100;

[0027] A pneumatic lifting device 200; an air inlet 210; an air outlet 220; a gas permeable membrane 221; a feeding inlet 230;

[0028] A chute 300;

[0029] A chute air duct 400;

[0030] A lifting air supply duct 500; a first sensor 510; a lifting control valve 520;

[0031] A second sensor 610; a feeding control valve 620;

[0032] A controller 700;

[0033] A standby fan 800; a standby air duct 810; a third sensor 820. DETAILED DESCRIPTION

[0034] The embodiments of the present application are described in detail below, and the embodiments described with reference to the accompanying drawings are exemplary, and the embodiments of the present application are described in detail below.

[0035] In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0036] In the description of this application, "multiple" means two or more.

[0037] The aluminum electrolysis feeding system 1 according to an embodiment of this application is described below with reference to the accompanying drawings.

[0038] like Figures 1-4 As shown, the aluminum electrolysis feeding system 1 according to an embodiment of this application includes a main blower 100, a pneumatic lifting device 200, a chute 300, and a chute air duct 400. The main blower 100 can be a Roots blower.

[0039] The pneumatic lifting device 200 is equipped with an air inlet 210, an air outlet 220, and a feed inlet 230, which are interconnected. The air inlet 210 is connected to the main blower 100 via a lifting air supply duct 500. The chute 300 is connected to the feed inlet 230, and the chute air duct 400 is connected to the air outlet 220. The chute air duct 400 is used to spray air into the chute 300. The air spray from the chute air duct 400 can drive the material on the chute 300 to move towards the pneumatic lifting device 200. When the chute air duct 400 stops spraying air, the material on the chute 300 stops moving towards the pneumatic lifting device 200.

[0040] Since the air inlet 210 of the pneumatic lifting device 200 is connected to the main fan 100 through the lifting air supply duct 500, and the air outlet 220 of the pneumatic lifting device 200 is connected to the chute air duct 400, the main fan 100, the lifting air supply duct 500, the pneumatic lifting device 200 and the chute air duct 400 are connected in series.

[0041] In addition, both the pneumatic lifting device 200 and the chute air passage 400 are supplied with air by the main blower 100. When the main blower 100 unexpectedly stops, there will be no airflow in both the pneumatic lifting device 200 and the chute air passage 400. The material in the pneumatic lifting device 200 will not be conveyed outward, and the chute 300 will also stop conveying material to the pneumatic lifting device 200, thus avoiding the accumulation of material in the pneumatic lifting device 200.

[0042] In addition, since the pneumatic conveying device 200 and the chute air channel 400 are connected in series, and the pneumatic conveying device 200 is located downstream of the chute air channel 400, the chute air channel 400 stops blowing air earlier than the pneumatic conveying device 200, that is, the chute 300 stops conveying material to the pneumatic conveying device 200 first, and then the material in the pneumatic conveying device 200 stops conveying outward, which can more reliably ensure that the pneumatic conveying device 200 does not have the problem of material accumulation, improve the speed of handling abnormal situations, and be beneficial to ensuring the feeding efficiency of the aluminum electrolysis feeding system 1.

[0043] In some embodiments of the present application, as shown in Figures 1-4 The aluminum electrolysis feeding system 1 further includes a gas permeable membrane 221 arranged at the air outlet 220. In this way, the gas can flow from the air outlet 220 to the chute air channel 400 through the gas permeable membrane 221, and the gas permeable membrane 221 prevents the material in the pneumatic conveying device 200 from flowing from the air outlet 220 to the chute air channel 400, thereby preventing the material in the pneumatic conveying device 200 from accidentally flowing into the chute air channel 400, and improving the utilization rate of the material.

[0044] In some embodiments of the present application, as shown in Figures 3-4 The lifting air supply channel 500 and the chute air channel 400 are located on the same side of the pneumatic conveying device 200, and the lifting air supply channel 500 is located below the chute air channel 400. In this way, the arrangement space required by the lifting air supply channel 500, the chute air channel 400, and the pneumatic conveying device 200 is small, which can improve the space utilization rate, and since the lifting air supply channel 500 and the chute air channel 400 are arranged in the up-down direction, interference between the lifting air supply channel 500 and the chute air channel 400 can be avoided.

[0045] In some embodiments of the present application, as shown in Figures 1-2 The lifting air supply channel 500 and the chute air channel 400 are located on the same side of the pneumatic conveying device 200, and the lifting air supply channel 500 is located below the chute air channel 400. In this way, the arrangement space required by the lifting air supply channel 500, the chute air channel 400, and the pneumatic conveying device 200 is small, which can improve the space utilization rate, and since the lifting air supply channel 500 and the chute air channel 400 are arranged in the up-down direction, interference between the lifting air supply channel 500 and the chute air channel 400 can be avoided.

[0046] In some embodiments of the present application, as shown in Figures 1-5As shown, the aluminum electrolysis feeding system 1 further comprises a first sensor 510, a second sensor 610 and a controller 700. The first sensor 510 is arranged at the lifting air supply channel 500, and is configured to detect the air flow of the lifting air supply channel 500. The second sensor 610 is arranged at the chute air channel 400, and is configured to detect the air flow of the chute air channel 400. The controller 700 is electrically connected with the second sensor 610, the first sensor 510 and the main air blower 100 respectively, and is configured to control the air output of the main air blower 100.

[0047] By arranging the first sensor 510, it can be determined whether the air flow in the lifting air supply channel 500 is sufficient, and the material in the chute 300 can be effectively driven to move only when the air flow in the lifting air supply channel 500 is sufficient, so as to ensure the transportation speed of the material in the chute 300. By arranging the second sensor 610, it can be determined whether the air flow in the chute air channel 400 is sufficient, and the material in the pneumatic lifting device 200 can be effectively driven to move only when the air flow in the chute air channel 400 is sufficient, so as to ensure the discharging speed of the pneumatic lifting device 200.

[0048] In addition, the controller 700 can adjust the air output of the main air blower 100 according to the feedback results of the first sensor 510 and the second sensor 610. For example, when the air flow in the lifting air supply channel 500 is insufficient or the air flow in the chute air channel 400 is insufficient, the air output of the main air blower 100 can be increased, and the air output of the main air blower 100 can be increased by increasing the power or the fan speed of the main air blower 100. When the air flow in the lifting air supply channel 500 is sufficient and the air flow in the chute air channel 400 is sufficient, the main air blower 100 can be controlled to maintain the current air output. When the air flow in the lifting air supply channel 500 is excessive or the air flow in the chute air channel 400 is excessive, the air output of the main air blower 100 can be reduced, and the air output of the main air blower 100 can be reduced by reducing the power or the fan speed of the main air blower 100.

[0049] In some embodiments of the present application, as shown in Figures 1-4 As shown, the aluminum electrolysis feeding system 1 further comprises a feeding control valve 620 arranged at the chute air channel 400, and configured to control the air flow of the chute air channel 400. When it is necessary to empty the material in the pneumatic lifting device 200, the feeding control valve 620 can be closed at this time, the chute air channel 400 stops blowing air to the chute 300, and the material in the chute 300 stops being transported to the pneumatic lifting device 200, so as to facilitate emptying the material in the pneumatic lifting device 200. The feeding control valve 620 can be a manual valve or an electric valve, and the manual valve is operated manually and the electric valve is operated by an electric signal.

[0050] Further, as shown inFigures 1-4 As shown in FIG. 1, the aluminum electrolysis feeding system 1 further comprises a lifting control valve 520, which is arranged in the lifting air supply channel 500 and is electrically connected with the feeding control valve 620. The opening degree of the lifting control valve 520 is proportional to the opening degree of the feeding control valve 620. The lifting control valve 520 can be a manual valve or an electric valve. The manual valve is operated manually, and the electric valve is operated by an electric signal.

[0051] When the feeding control valve 620 is closed, the air flow in the pneumatic lifting device 200 increases, and the moving speed of the material in the pneumatic lifting device 200 is too fast, which leads to unstable output of the material in the pneumatic lifting device 200. By associating the opening degree of the control valve with the opening degree of the feeding control valve 620, when the feeding control valve 620 is closed, the opening degree of the lifting control valve 520 is also reduced, thereby avoiding the increase of the air flow in the pneumatic lifting device 200, ensuring that the air flow in the pneumatic lifting device 200 is constant or has a small variation range, so as to stabilize the output of the material in the pneumatic lifting device 200.

[0052] In some embodiments, when the feeding control valve 620 is closed, the opening degree of the lifting control valve 520 can be unchanged, and the air output of the main air blower 100 is reduced, thereby avoiding the increase of the air flow in the pneumatic lifting device 200, ensuring that the air flow in the pneumatic lifting device 200 is constant or has a small variation range, so as to stabilize the output of the material in the pneumatic lifting device 200.

[0053] Of course, in some embodiments, when the feeding control valve 620 is closed, the opening degree of the lifting control valve 520 can be reduced, and the air output of the main air blower 100 is reduced, so as to realize the associated action among the feeding control valve 620, the lifting control valve 520 and the main air blower 100.

[0054] In some embodiments of the present application, as shown in FIG. 1, the aluminum electrolysis feeding system 1 further comprises a lifting control valve 520, which is arranged in the lifting air supply channel 500 and is electrically connected with the feeding control valve 620. The opening degree of the lifting control valve 520 is proportional to the opening degree of the feeding control valve 620. The lifting control valve 520 can be a manual valve or an electric valve. The manual valve is operated manually, and the electric valve is operated by an electric signal. Figure 1 Figure 3 Figure 5 As shown in FIG. 1, the aluminum electrolysis feeding system 1 further comprises a standby air blower 800, which is in communication with the lifting air supply channel 500 and is electrically connected with the main air blower 100. The standby air blower 800 is started when the main air blower 100 stops running. The standby air blower 800 can be a Roots blower, and the standby air blower 800 can be connected with the controller 700.

[0055] ​​In this way, when the main air blower 100 is unexpectedly stopped, the controller 700 controls the standby air blower 800 to start, and the standby air blower 800 supplies air to the air lifting device 200 and the chute air duct 400 through the lifting air supply duct 500, so as to ensure the continuous operation of the aluminum electrolysis feeding system 1, improve the production efficiency, and the standby air blower 800 is linked with the main air blower 100, that is, when the main air blower 100 is stopped, the standby air blower 800 starts, and when the main air blower 100 starts, the standby air blower 800 stops, which can not only reduce the energy consumption, but also ensure the production efficiency.

[0056] Of course, in some scenarios, if the air output of the main air blower 100 is insufficient, the main air blower 100 and the standby air blower 800 are started together to ensure sufficient air output and higher material conveying efficiency.

[0057] In some other embodiments of the present application, as shown in Figure 2 and Figure 4 The aluminum electrolysis feeding system 1 further includes a standby air blower 800 and a third sensor 820. The standby air blower 800 is in communication with the air inlet 210 through a standby air duct 810, and the third sensor 820 is in communication with the standby air blower 800. The third sensor 820 is used to detect the air flow of the air inlet 210. The standby air blower 800 can be a Roots blower, and the standby air blower 800 can be connected with the controller 700.

[0058] In this way, when the third sensor 820 detects that the air flow of the air inlet 210 is insufficient, the main air blower 100 may be unexpectedly stopped, the sealing performance of the lifting air supply duct 500 may be reduced, or the lifting air supply duct 500 may be blocked. At this time, the controller 700 controls the standby air blower 800 to start, and the standby air blower 800 supplies air to the air lifting device 200 and the chute air duct 400 through the standby air duct 810, so as to ensure the continuous operation of the aluminum electrolysis feeding system 1, improve the production efficiency, and the standby air blower 800 is linked with the main air blower 100, that is, when the main air blower 100 is stopped, the standby air blower 800 starts, and when the main air blower 100 starts, the standby air blower 800 stops, which can not only reduce the energy consumption, but also ensure the production efficiency.

[0059] Of course, in some scenarios, if the air output of the main air blower 100 is insufficient, the main air blower 100 and the standby air blower 800 are started together to ensure sufficient air output and higher material conveying efficiency.

[0060] The aluminum electrolysis system according to the embodiments of the present application will be described below with reference to the accompanying drawings. The aluminum electrolysis system includes the aluminum electrolysis feeding system 1 according to the above-mentioned embodiments of the present application.

[0061] According to the aluminum electrolysis system of the embodiment of the present application, by using the aluminum electrolysis feeding system 1 of the above embodiment of the present application, the main fan 100, the pneumatic lifting device 200 and the chute air duct 400 are connected in series, which can effectively avoid the occurrence of the blocking of the pneumatic lifting device 200.

[0062] The aluminum electrolysis system of the aluminum electrolysis feeding system 1 of the embodiment of the present application and other configurations and operations thereof are known to those skilled in the art, and will not be described in detail herein. In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "an illustrative embodiment", "an example", "a specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily mean the same embodiment or example.

[0063] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and purposes of the present application, and the scope of the present application is defined by the claims and their equivalents.

Claims

1. An aluminum electrolysis feed system characterized by, The system comprises: a main fan; a pneumatic feeding device provided with an air inlet, an air outlet and a feeding inlet, the air inlet, the air outlet and the feeding inlet being communicated with each other, the air inlet being communicated with the main fan through a feeding air supply channel; a chute communicated with the feeding inlet; a chute air channel communicated with the air outlet and used for air injection to the chute.

2. The aluminum electrolysis supply system of claim 1, wherein, Further comprising: a gas permeable membrane provided at the air outlet.

3. The aluminum electrolysis supply system of claim 1, wherein, The feeding air supply channel and the chute air channel are located at the same side of the pneumatic feeding device, and the feeding air supply channel is located below the chute air channel.

4. The aluminum electrolysis supply system of claim 1, wherein, The feeding air supply channel and the chute air channel are located at opposite sides of the pneumatic feeding device.

5. The aluminum electrolysis supply system of claim 1, wherein, Further comprising: a first sensor provided at the feeding air supply channel and used for detecting the air flow of the feeding air supply channel; a second sensor provided at the chute air channel and used for detecting the air flow of the chute air channel; a controller electrically connected with the second sensor, the first sensor and the main fan respectively and used for controlling the air output of the main fan.

6. The aluminum electrolysis supply system of claim 1, wherein, Further comprising: a feeding control valve provided at the chute air channel and used for controlling the air flow of the chute air channel.

7. The aluminum electrolysis supply system of claim 6, wherein, Further comprising: a feeding control valve provided at the chute air channel and used for controlling the air flow of the chute air channel.

8. The aluminum electrolysis supply system of any one of claims 1-7, wherein, Further comprising: a feeding control valve provided at the chute air channel and used for controlling the air flow of the chute air channel.

9. The aluminum electrolysis supply system of any one of claims 1-7, wherein, Further comprising: a standby fan communicated with the feeding air supply channel, the standby fan being electrically connected with the main fan, and the standby fan being started when the main fan stops running. Further comprising:

10. An aluminum electrolysis system characterized by, a standby fan communicated with the air inlet through a standby air channel; a third sensor communicated with the standby fan and used for detecting the air flow of the air inlet. The system comprises an aluminum electrolysis feeding system according to any one of claims 1-9.