Intelligent analyzing and tracking device for defects of yarn cleaner
By introducing an arc-shaped frame and a motor-driven slider and moving plate structure into the yarn clearer, the problem of inconvenient adjustment of the detection position and angle is solved, realizing all-round detection of cotton sliver defects and improving detection accuracy and yarn quality.
Patent Information
- Application Number
- CN202521002896.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-21
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-05-21
AI Technical Summary
Existing intelligent analysis and tracking devices for yarn clearing machines are not convenient for observing and detecting sliver defects from multiple angles. They are also difficult to adjust the detection distance and angle, resulting in fewer detection positions, affecting detection accuracy, and making it easy to miss defects and yarn breaks.
A smart analysis and tracking device for defects in yarn clearing equipment was designed, comprising an arc frame, a slider, a pulley, a rotating rod, a motor, a fixed frame, a threaded rod, a moving plate, a rotating frame, and a tracker. The motor drives the slider and the moving plate to move, adjusting the detection position and angle, thereby increasing the detection range and accuracy.
It enables automatic adjustment of the detection position and angle for cotton sliver defects, avoiding omissions in defect detection, improving detection accuracy and reliability, and ensuring the continuity of yarn processing.
Smart Images
Figure CN223951292U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of intelligent analysis and tracking technology of yarn clearing machine defects, specifically to an intelligent analysis and tracking device for yarn clearing machine defects. Background Technology
[0002] Defects in yarn during spinning, winding and other processes directly affect the efficiency of subsequent weaving and the quality of finished products. The yarn clearer defect intelligent analysis and tracking device can record the location, time and machine information of the defect, trace back to the previous process, and perform localization analysis on the occurrence of the defect. There are various types of yarn clearer defect intelligent analysis and tracking devices on the market.
[0003] However, conventional intelligent defect analysis and tracking devices for yarn clearing machines are not convenient for multi-angle observation and detection of sliver defects. As a result, when the sliver is generated and wound, defects may not be detected in place. It is also inconvenient to adjust the defect detection distance, which may result in fewer detection positions, affecting detection accuracy. Furthermore, it is inconvenient to adjust the detection angle, which may lead to missed detections when yarn breaks or other problems occur during processing. Therefore, we propose an intelligent defect analysis and tracking device for yarn clearing machines to solve the problems mentioned above. Utility Model Content
[0004] The purpose of this invention is to address the problem that general yarn clearing machine defect intelligent analysis and tracking devices are not convenient for multi-angle observation and detection of sliver defects. As a result, when the sliver is generated and wound, it is easy for defects to be not detected properly. It is also inconvenient to adjust the defect detection distance, which may result in fewer detection positions, affecting detection accuracy. Furthermore, it is inconvenient to adjust the detection angle, which can lead to missed detections when the yarn breaks during processing.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an intelligent analysis and tracking device for defects in a yarn clearing machine, comprising:
[0006] A tracker, wherein a detector is provided at the right end of the tracker;
[0007] Also includes:
[0008] An arc-shaped frame, wherein a tracker is provided at the left end of the arc-shaped frame, and a slider is slidably connected inside the left end of the arc-shaped frame, and a rotating rod is rotatably connected inside the right end of the slider;
[0009] A fixed frame is provided with an arc-shaped frame at the right end of the fixed frame, and a movable structure for adjusting the detection position is provided on the inner side of the fixed frame. The movable structure includes a second motor, a threaded rod and a movable plate. The threaded rod is rotatably connected to the inside of the right end of the fixed frame, and the second motor is fixedly connected to the right end of the threaded rod. The movable plate is threadedly connected to the outside of the threaded rod.
[0010] The rear end of the fixing frame is provided with a rotating frame for adjusting the detection angle.
[0011] Preferably, the left end of the arc-shaped frame is fixedly connected with a blowing and carding machine body, and the upper end of the arc-shaped frame is rotatably connected with a rotating rod, and the right end of the rotating rod is fixedly connected with a first motor.
[0012] Preferably, the inside of the sliding block is rotatably connected with a pulley, the pulley is symmetrically arranged at the front and rear ends of the sliding block, and the upper end of the sliding block is provided with a detector.
[0013] Preferably, the upper and lower ends of the moving plate are slidably connected to the upper and lower ends of the fixing frame, the lower end of the second motor is fixedly connected with the fixing frame, and the front end of the fixing frame is fixedly connected with the blowing and carding machine body.
[0014] Preferably, the front end of the rotating frame is rotatably connected to the rear end of the moving plate, the inside of the rotating frame is slidably connected with a sliding rod, and the rear end of the sliding rod is rotatably connected to the rear end of the blowing and carding machine body, and the inside of the blowing and carding machine body is slidably connected with a yarn strip body.
[0015] Preferably, the left end of the rotating frame is provided with a tracker.
[0016] Compared with the prior art, the yarn clearer defect intelligent analysis and tracking device can detect the defects of the formed sliver, track the process of the defects, automatically adjust the detection position, increase the detection range, automatically adjust the detection angle, and avoid the omission of defect detection.
[0017] 1. The arc-shaped frame, the sliding block and the pulley are arranged, the pulley is rotatably connected to the inside of the sliding block, when the arc-shaped frame moves outside the sliding block, the pulley slides inside the arc-shaped frame, and the stability of the arc-shaped movement is increased.
[0018] 2. The pulley, the rotating rod and the first motor are arranged, the first motor is started to drive the rotating rod fixedly connected to the left end of the first motor to rotate, when the rotating rod rotates, the lower end of the rotating rod is rotatably connected to the inside of the sliding block, and the sliding block is swung to the left or to the right, and the detector can be automatically controlled to move in an arc-shaped state.
[0019] 3. The fixing frame, the threaded rod and the moving plate are arranged, the threaded rod is rotated to drive the threaded rod to rotate inside the fixing frame, when the threaded rod rotates, the moving plate screw-connected to the outside of the threaded rod slides inside the fixing frame to the left or to the right, the detection position is adjusted, and the detection range is increased.
[0020] 4. The rotating frame, slide rod and tracker are arranged, through the rotation of the slide rod, the front end of the slide rod is driven to slide on the outside of the rotating frame, at this time the rotating frame swings up or down, the right end of the rotating frame is rotatably connected to the rear end of the moving plate, and the tracker mounted on the left end of the rotating frame swings, so that the detection angle can be adjusted, and the situation that defects are missed during detection is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0021] Fig. 1 It is a front view structural schematic diagram of the utility model;
[0022] Fig. 2 It is a side view structural schematic diagram of the yarn strip body, arc-shaped frame and sliding block connection of the utility model;
[0023] Fig. 3 It is a side view structural schematic diagram of the arc-shaped frame, sliding block and pulley connection of the utility model;
[0024] Fig. 4 It is a side view structural schematic diagram of the pulley, rotating rod and first motor connection of the utility model;
[0025] Fig. 5 It is a side view structural schematic diagram of the fixed frame, threaded rod and moving plate connection of the utility model;
[0026] Fig. 6 It is a top view structural schematic diagram of the rotating frame, slide rod and tracker connection of the utility model.
[0027] In the drawing: 1, carding machine body; 2, yarn strip body; 3, arc-shaped frame; 4, sliding block; 5, pulley; 6, rotating rod; 7, first motor; 8, detector; 9, fixed frame; 10, second motor; 11, threaded rod; 12, moving plate; 13, rotating frame; 14, slide rod; 15, tracker. DETAILED DESCRIPTION
[0028] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0029] Please refer to Figs. 1-6 The utility model provides a kind of technical scheme: a defect intelligent analysis and tracking device of clearer, yarn strip body 2, arc-shaped frame 3, sliding block 4, pulley 5, rotating rod 6, first motor 7, detector 8, fixed frame 9, second motor 10, threaded rod 11, moving plate 12, rotating frame 13, slide rod 14 and tracker 15 are connected.
[0030] Example 1: Please refer to Figs. 1-5 Existing intelligent analysis and tracking devices for yarn clearing defects are not convenient for multi-angle observation and detection of sliver defects. As a result, when the sliver is generated and wound, defects may not be detected in place. It is also not convenient to adjust the defect detection distance, which may result in fewer detection positions, affecting detection accuracy. Furthermore, it is not convenient to adjust the detection angle, which may lead to missed detection when the yarn breaks during processing.
[0031] The carding and combing machine body 1 has a yarn body 2 inside its right end, and an arc frame 3 is provided on the outer side of the lower end of the yarn body 2. A slider 4 is slidably connected to the outer side of the upper end of the arc frame 3. A pulley 5 is rotatably connected inside the slider 4, and the outer side of the lower end of the pulley 5 is slidably connected inside the arc frame 3. A rotating rod 6 is rotatably connected to the inner side of the right end of the slider 4. The outer side of the upper end of the rotating rod 6 is rotatably connected to the inner side of the upper end of the arc frame 3. A first motor 7 is fixedly connected to the right end of the rotating rod 6, and a detector 8 is installed on the outer side of the upper end of the slider 4.
[0032] When it is necessary to detect defects in the yarn, the first motor 7 is started, which drives the rotating rod 6 fixedly connected to the left end of the first motor 7 to rotate. After the rotating rod 6 rotates, it rotates inside the right end of the slider 4 and drives the slider 4 to slide on the outer side of the upper end of the arc frame 3. At the same time, the pulley 5 connected to the inside of the slider 4 slides on the inner side of the arc frame 3, so that the slider 4 slides continuously on the outer side of the arc frame 3, and drives the detector 8 installed on the upper end of the slider 4 to move at the same time. This allows for defect detection of the cotton sliver and tracking of the process in which the defects are generated.
[0033] The fixed frame 9 has a cleaning and combing machine body 1 fixedly connected to the outer front end of the fixed frame 9, and a second motor 10 fixedly connected to the right end of the fixed frame 9. A threaded rod 11 is fixedly connected to the left end of the second motor 10. A movable plate 12 is threadedly connected to the outer side of the threaded rod 11, and the upper and lower outer sides of the movable plate 12 are slidably connected to the upper and lower outer sides of the fixed frame 9.
[0034] When the detection position needs to be adjusted, the second motor 10 is started, which drives the threaded rod 11 fixedly connected to the left end of the second motor 10 to rotate, so that the right end of the threaded rod 11 is rotatably connected to the inside of the right end of the fixed frame 9, and drives the movable plate 12 threadedly connected to the outside of the threaded rod 11 to move to the left or right. At the same time, the upper and lower outer ends of the movable plate 12 are slidably connected to the upper and lower outer ends of the fixed frame 9 to position the movable plate 12, which can automatically adjust the detection position and increase the detection range.
[0035] The mobile plate 12 is internally rotatably connected with a rotating frame 13 at the rear end of the mobile plate 12, and the rotating frame 13 is internally slidably connected with a sliding rod 14, and the rear end of the sliding rod 14 is externally rotatably connected with the rear end of the body 1 of the carding and combing machine, and the lower left end of the rotating frame 13 is installed with a tracker 15.
[0036] When it is necessary to adjust the internal detection angle, the electric motor fixedly connected with the rear end of the sliding rod 14 is started to drive the sliding rod 14 to continuously rotate, and when the sliding rod 14 rotates, the sliding rod 14 slides in the inner side of the rotating frame 13 to push the rotating frame 13 to turn inwards or outwards, and drive the right end of the rotating frame 13 to rotate in the inner side of the mobile plate 12, and when the rotating frame 13 swings, the tracker 15 installed at the lower left end of the rotating frame 13 swings to different positions to transmit the detected images to the computer, classify and analyze the defects, and automatically adjust the detection angle to avoid the situation that the defects are missed.
[0037] The contents not described in detail in the specification belong to the prior art known by the person skilled in the art, the standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art, the mechanical parts and equipment adopt the conventional types in the prior art, the circuit connection adopts the conventional connection mode in the prior art, and the details are not described here.
[0038] Although the utility model has been described in detail with reference to the foregoing embodiments, the person skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or equivalently replace part of the technical features, and any modification, equivalent replacement, improvement and the like within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A yarn clearer defect intelligent analysis and tracking device, comprising: a tracker (15), the right end of the tracker (15) is provided with a detector (8); characterized in that it further comprises: an arc-shaped frame (3), the left end of the arc-shaped frame (3) is provided with a tracker (15), and the left end of the arc-shaped frame (3) is internally slidably connected with a sliding block (4), and the right end of the sliding block (4) is rotatably connected with a rotating rod (6); a fixed frame (9), the right end of the fixed frame (9) is provided with the arc-shaped frame (3), and the inner side of the fixed frame (9) is provided with a moving structure for adjusting the detection position, wherein the moving structure comprises a second motor (10), a threaded rod (11) and a moving plate (12), the right end of the fixed frame (9) is rotatably connected with the threaded rod (11), the right end of the threaded rod (11) is fixedly connected with the second motor (10), and the outer side of the threaded rod (11) is threadedly connected with the moving plate (12); the rear end of the fixed frame (9) is provided with a rotating frame (13) for adjusting the detection angle.
2. The yarn clearer defect intelligent analysis and tracking device according to claim 1, characterized in that: the left end of the arc-shaped frame (3) is fixedly connected with a blowing and carding machine body (1), and the upper end of the arc-shaped frame (3) is rotatably connected with the rotating rod (6), and the right end of the rotating rod (6) is fixedly connected with a first motor (7).
3. The yarn clearer defect intelligent analysis and tracking device according to claim 1, characterized in that: the inside of the sliding block (4) is rotatably connected with a pulley (5), the pulley (5) is symmetrically arranged at the front and rear ends of the sliding block (4), and the upper end of the sliding block (4) is provided with the detector (8).
4. The yarn clearer defect intelligent analysis and tracking device according to claim 1, characterized in that: the upper and lower ends of the moving plate (12) are slidably connected with the upper and lower ends of the fixed frame (9) respectively, the lower end of the second motor (10) is fixedly connected with the fixed frame (9), and the front end of the fixed frame (9) is fixedly connected with the blowing and carding machine body (1).
5. The yarn clearer defect intelligent analysis and tracking device according to claim 1, characterized in that: the front end of the rotating frame (13) is rotatably connected with the rear end of the moving plate (12), the inside of the rotating frame (13) is slidably connected with a sliding rod (14), the rear end of the sliding rod (14) is rotatably connected with the rear end of the blowing and carding machine body (1), and the inside of the blowing and carding machine body (1) is slidably connected with a yarn strip body (2).
6. The yarn clearer defect intelligent analysis and tracking device according to claim 1, characterized in that: the left end of the rotating frame (13) is provided with the tracker (15).