Intelligent warping machine with broken line detection function

Abstract

The intelligent warping machine with the broken line detection function comprises an equipment body and a warp beam installed in the equipment body, an assembly frame is fixedly installed on the inner wall of the equipment body and located on the front face of the warp beam, a bearing seat is installed on the inner wall of the assembly frame in a sliding mode, and the bearing seat is located on the front face of the warp beam. An electric guide rail is fixedly mounted on the inner wall of the assembly frame, the bearing seat is slidably mounted on the electric guide rail, and the top of the bearing seat is rotationally connected with synchronous shafts arranged at equal intervals. The bearing seat can be driven by the electric guide rail to transversely move, yarn tension is changed, the miniature push rod drives the guide plate to rotate, yarn tightness and angle can be adjusted, winding uniformity is improved, yarn friction can be reduced through the soft cushion of the guide roller, yarn breakage can be detected through the yarn breakage sensor, the processor controls the warp beam to stop in time, and winding efficiency is improved. The height of the static bar in the static eliminating assembly is adjustable, so that the static eliminating assembly can adapt to different yarns and processes, static electricity is effectively eliminated, and smooth warping operation is guaranteed.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of warping machine more specifically, it is related to the intelligent warping machine with broken line detection function. BACKGROUND

[0002] In the textile industry, warping as a key preparation process before weaving, its quality and efficiency have a crucial influence on the subsequent weaving process and the quality of the final textile. The traditional warping machine has many problems in practical application.

[0003] For example, in terms of yarn tension control, the traditional method can only provide a single tension setting, and cannot adjust in real time according to different yarn materials, thicknesses and actual needs in the warping process, resulting in uneven tension of the yarn in the winding process, affecting the arrangement quality of the yarn on the beam, and possibly causing broken ends, defects and other problems during weaving;

[0004] In terms of broken line detection, most of the previous warping machines lack efficient and sensitive detection mechanisms. When the yarn is broken, it cannot be discovered and stopped in time, which not only causes waste of yarn, but also may cause the yarn on the beam to be tangled, increasing the workload of subsequent arrangement;

[0005] In addition, static electricity is also a big problem that plagues the warping process. Yarn is prone to static electricity during operation, and traditional warping machines lack effective static electricity removal measures, or the static electricity removal device cannot be adjusted flexibly according to different yarn characteristics and process requirements. INVENTION CONTENTS

[0006] In view of the problems in the prior art, the purpose of the utility model is to provide an intelligent warping machine with broken line detection function to solve the problems in the background art.

[0007] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:

[0008] The application discloses an intelligent warping machine with a broken-end detection function, which comprises a device main body and a warp beam arranged in the device main body.

[0009] The static electricity removing assembly comprises a mounting seat, the mounting seat is fixedly installed on the front surface of the device main body, the bottom of the mounting seat is fixedly installed with an electric push rod, the top end of the electric push rod penetrates through and extends into the inside of the mounting seat, and the top end of the electric push rod is fixedly installed with a static electricity rod.

[0010] As a further description of the above technical scheme, the device main body is fixedly installed with a buzzer, and the buzzer is signal-connected with the processor.

[0011] As a further description of the above technical scheme, the front surface and the back surface of the guide plate are rotatably connected with guide rollers, and the outer rings of the guide rollers are attached with soft pads.

[0012] As a further description of the above technical scheme, the inner wall of the assembling frame is provided with a guide groove, and the bearing seat is slidably connected with the inner wall of the guide groove.

[0013] As a further description of the above technical scheme, the two sides of the assembling frame are provided with ear plates, and the ear plates are connected to the device main body through bolts.

[0014] Compared with the prior art, the application has the following advantages.

[0015] In the application, the bearing seat can move transversely under the drive of the electric guide rail, the yarn tension is changed, the guide plate is driven to rotate by the micro push rod, the yarn tightness and the angle are adjusted, the winding uniformity is improved, the soft pads of the guide rollers can reduce the yarn friction, meanwhile, the broken-end sensor can detect the broken-end condition, the processor controls the warp beam to stop in time, the height of the static electricity rod in the static electricity removing assembly is adjustable, different yarns and processes can be adapted, the static electricity is effectively eliminated, and the warping operation is ensured to be smoothly performed. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a schematic diagram of a three-dimensional structure of the utility model;

[0017] Figure 2 is a schematic diagram of a three-dimensional structure of the utility model Figure 1 is a schematic diagram of an enlarged structure at A in the utility model;

[0018] Figure 3 is a schematic diagram of a three-dimensional structure of the utility model's bearing seat;

[0019] Figure 4 is a schematic diagram of a front view cross-sectional structure of the utility model's bearing seat;

[0020] Figure 5 is a schematic diagram of the utility model's principle.

[0021] Reference numerals in the drawing:

[0022] 1, equipment main body; 2, warp beam; 3, assembly frame; 4, bearing seat; 5, electric guide rail; 6, synchronous shaft; 7, guide plate; 8, micro push rod; 9, toothed plate; 10, gear; 11, broken wire sensor; 12, processor; 13, static electricity removing assembly; 1301, mounting seat; 1302, electric push rod; 1303, static electricity stick; 14, buzzer; 15, guide roller; 16, soft pad; 17, guide groove; 18, ear plate. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model;

[0024] Please refer to Figures 1-5The utility model discloses a whole intelligent warping machine with broken line detection function, including equipment main body 1 and the warp beam 2 of installing in its inside, the inner wall of equipment main body 1 is fixedly installed with assembly frame 3, and the assembly frame 3 is located at the front of warp beam 2, and the inner wall of assembly frame 3 is slidably installed with bearing seat 4, and the inner wall of assembly frame 3 is fixedly installed with electric guide rail 5, and bearing seat 4 is slidably installed on electric guide rail 5, and the top of bearing seat 4 is rotatably connected with the synchronous shaft 6 of equidistance arrangement, and the bottom of synchronous shaft 6 penetrates and extends to the inside of bearing seat 4, and the top of synchronous shaft 6 is fixedly connected with guide plate 7, and the side of bearing seat 4 is fixedly installed with micro push rod 8, and the output shaft of micro push rod 8 penetrates and extends to the inside of bearing seat 4, and the output shaft of micro push rod 8 is fixedly connected with the toothed plate 9, and the gear 10 is fixedly installed on synchronous shaft 6, and the gear 10 is engaged with toothed plate 9, and the top of bearing seat 4 is fixedly installed with the broken line sensor 11 of equidistance arrangement, and the broken line sensor 11 is located between the adjacent two guide plates 7, and the inside of equipment main body 1 is integrated with processor 12, and the broken line sensor 11 is signal connected with processor 12, and the front of equipment main body 1 is provided with static electricity removing component 13.

[0025] Static electricity removing component 13 includes a mounting seat 1301, which is fixedly installed on the front of the equipment main body 1. An electric push rod 1302 is fixedly installed on the bottom of the mounting seat 1301. The top end of the electric push rod 1302 penetrates and extends into the inside of the mounting seat 1301. An electrostatic rod 1303 is fixedly installed on the top end of the electric push rod 1302.

[0026] The front and back of the guide plate 7 are rotatably connected with guide rollers 15. The outer ring of the guide roller 15 is attached with a soft pad 16. The inner wall of the assembly frame 3 is provided with a guide groove 17. The bearing seat 4 and the inner wall of the guide groove 17 are slidably connected.

[0027] The drive of the warp beam 2 is installed in the inside of the equipment main body 1 and connected with the processor 12. When the warping operation is needed, the user first passes the yarn through the multiple guide plates 7 in sequence and connects it in the slot of the warp beam 2. Then the warp beam 2 starts to rotate, realizing the winding and warping operation of the yarn.

[0028] During the warping process, the bearing seat 4 can move horizontally along the guide groove 17 on the inner wall of the assembly frame 3 under the drive of the electric guide rail 5. This horizontal movement can change the tension of the yarn, ensuring that the yarn always maintains an appropriate degree of tightness during winding to meet different processing needs.

[0029] Meanwhile, the micro push rod 8 can drive the synchronous shaft 6 to rotate through the meshing of the toothed plate 9 fixedly connected to the output shaft of the micro push rod 8 and the gear 10 on the synchronous shaft 6, and further drive the guide plate 7 to rotate. The rotation of the guide plate 7 can not only further realize the tension adjustment of the yarn, but also change the angle of the yarn, so that the yarn can be wound according to different angles during winding, and the uniformity and quality of winding are improved. In addition, the front surface and the back surface of the guide plate 7 are both rotationally connected with a guide roller 15, and the soft pad 16 attached to the outer ring of the guide roller 15 can reduce the friction between the yarn and the guide roller 15, so as to avoid damage to the yarn during operation.

[0030] When the yarn passes between the guide plates 7, the yarn is at the top of the broken yarn sensor 11. Under normal circumstances, the beaming machine continuously and stably operates. Once the yarn is broken, the broken yarn sensor 11 can immediately detect the abnormality and transmit a signal to the processor 12 integrated in the equipment body 1. After receiving the signal, the processor 12 can quickly control the beam 2 to stop rotating, so as to prevent winding abnormalities or other problems caused by the broken yarn.

[0031] In addition, the front surface of the equipment body 1 is provided with an electrostatic removal assembly 13. When it is necessary to remove static electricity, the electric push rod 1302 at the bottom of the mounting seat 1301 is started, and the electrostatic rod 1303 at the top end of the electric push rod 1302 is pushed to rise or fall to a suitable position, so as to adapt to different types of yarn and different processing processes. For example, for the yarn prone to static electricity or the process with high requirement for static electricity elimination, the electrostatic rod 1303 can be adjusted to a lower position, so that the electrostatic rod 1303 is closer to the yarn, thereby more effectively eliminating the static electricity on the yarn, and ensuring the smooth operation of the beaming operation.

[0032] In the utility model, the bearing seat 4 can move transversely under the drive of the electric guide rail 5, the yarn tension is changed, the micro push rod 8 drives the guide plate 7 to rotate, the yarn tension and angle can be adjusted, the winding uniformity is improved, the soft pad 16 of the guide roller 15 can reduce the yarn friction, and the broken yarn sensor 11 can detect the broken yarn condition, so that the processor 12 controls the beam 2 to stop in time, the height of the electrostatic rod 1303 in the electrostatic removal assembly 13 is adjustable, different yarns and processes can be adapted, static electricity can be effectively eliminated, and the smooth operation of the beaming operation is ensured.

[0033] Please refer to Figure 1 and 5 Wherein: the equipment body 1 is fixedly installed with a buzzer 14, and the buzzer 14 is signal connected with the processor 12.

[0034] In the utility model, the processor 12 can control the buzzer 14 to operate when the broken yarn condition occurs, the buzzer 14 generates a buzzing sound to prompt the nearby personnel, so as to timely understand the state of the equipment.

[0035] Please refer to Figure 3Both sides of the assembling frame 3 are provided with an ear plate 18, which is connected to the equipment body 1 by bolts.

[0036] The ear plate 18 can make the assembling frame 3 be removed or assembled from the equipment body 1 simply and quickly, and the stability is improved.

[0037] The above is only a preferred embodiment of the present application; the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and improvement concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. An intelligent warping machine with a broken-end detection function, comprising a device main body (1) and a warp beam (2) installed inside the device main body (1), characterized in that: The inner wall of the equipment body (1) is fixedly installed with an assembly frame (3), the assembly frame (3) is located on the front of the warp beam (2), the inner wall of the assembly frame (3) is slidably installed with a bearing seat (4), the inner wall of the assembly frame (3) is fixedly installed with an electric guide rail (5), the bearing seat (4) is slidably installed on the electric guide rail (5), the top of the bearing seat (4) is rotatably connected with equidistantly arranged synchronous shafts (6), the bottom end of the synchronous shaft (6) penetrates and extends into the interior of the bearing seat (4), the top of the synchronous shaft (6) is fixedly connected with a guide plate (7), the side of the bearing seat (4) is fixedly installed with a micro push rod (8), the output shaft of the micro push rod (8) penetrates and extends into the interior of the bearing seat (4), the output shaft of the micro push rod (8) is fixedly connected with a toothed plate (9), the synchronous shaft (6) is fixedly installed with a gear (10), the gear (10) is engaged with the toothed plate (9), the top of the bearing seat (4) is fixedly installed with equidistantly arranged broken line sensors (11), the broken line sensor (11) is located between adjacent two guide plates (7), the interior of the equipment body (1) is integrated with a processor (12), the broken line sensor (11) is signal connected with the processor (12), the front of the equipment body (1) is provided with an electrostatic removal assembly (13); The electrostatic removal assembly (13) comprises a mounting seat (1301), the mounting seat (1301) is fixedly installed on the front of the equipment body (1), the bottom of the mounting seat (1301) is fixedly installed with an electric push rod (1302), the top end of the electric push rod (1302) penetrates and extends into the interior of the mounting seat (1301), the top end of the electric push rod (1302) is fixedly installed with an electrostatic rod (1303).

2. The intelligent warping machine with the broken-end detection function according to claim 1, characterized in that: The equipment body (1) is fixedly installed with a buzzer (14), the buzzer (14) is signal connected with the processor (12).

3. The intelligent warping machine with the broken-end detection function according to claim 1, characterized in that: The front and back of the guide plate (7) are rotatably connected with guide rollers (15), the outer ring of the guide roller (15) is attached with a soft pad (16).

4. The intelligent warping machine with the broken-end detection function according to claim 1, characterized in that: The inner wall of the assembly frame (3) is provided with a guide groove (17), the bearing seat (4) is slidably connected with the inner wall of the guide groove (17).

5. The intelligent warping machine with the broken-end detection function according to claim 1, characterized in that: The two sides of the assembly frame (3) are installed with ear plates (18), the ear plates (18) are connected on the equipment body (1) through bolts.

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