Bidirectional damping balancer
By designing a linkage mechanism for a bidirectional damping balancer, a combination of slide bars and springs is used to achieve bidirectional buffering, solving the problems of instability of the furnace wall vibrator and easy damage of the springs, thus improving the damping effect and structural simplicity.
Patent Information
- Application Number
- CN202422756028.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Existing furnace wall vibrators suffer from problems such as inconsistent cylinder extension lengths leading to machine instability, limited spring buffering making them prone to damage, complex structure, and insufficient unidirectional damping effect.
Design a bidirectional shock absorber balancer that uses a linkage mechanism, including a pull rod and a slide rod. The slide rod is equipped with first and second springs. The slide rod slides inside and outside the sleeve to achieve bidirectional buffering. The springs are separated by a limit nut and a positioning cap to ensure the buffering effect.
It achieves bidirectional buffering and shock absorption, protects the spring and linkage mechanism, extends service life, simplifies the structure, and improves installation convenience.
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Figure CN223953168U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of furnace wall vibration balancer.
[0002] Specifically, it relates to a bidirectional damping balancer. BACKGROUND
[0003] At present, the furnace wall vibrator adopts a pneumatic thruster to adjust the distance between a cylinder assembly and a crucible, and in use, the uneven thrust size leads to inconsistent length of the cylinder extension, which causes two problems, one is that the machine is unstable when it is used to charge the furnace, because the machine rotates when charging the furnace, so the shaking is serious, and the other is that the instability of the machine affects the charging quality and prolongs the charging time.
[0004] The Chinese utility model patent with the application number CN202121243506.7 can also solve the above problems. However, in actual use, new problems may occur: first, the position for installing the spring in the shock absorber is small, so the length of the installed spring is small, and the compression amount is limited, while the hammerhead vibration amount is very large sometimes when the furnace building machine is used, and the spring buffer is limited, which causes the spring to collide with the surrounding parts, and the spring and the surrounding parts are easily damaged, affecting the service life of the whole shock absorber; second, there are too many parts, the structure is complex, and the overall movement and installation are complex; third, a single spring can only realize one-way buffer damping, and the opposite direction cannot realize buffer damping. UTILITY MODEL CONTENTS
[0005] The utility model aims at overcoming the defects of the above-mentioned traditional technology, and provides a bidirectional damping balancer in view of the defects of the prior art.
[0006] The utility model aims at overcoming the defects of the above-mentioned traditional technology, and provides a bidirectional damping balancer in view of the defects of the prior art.
[0007] As an improvement of the above technical scheme: the end of the slide rod in the sleeve is connected with a limiting nut.
[0008] As one improvement of the above technical solution, the end of the sleeve is connected with a positioning cap, the positioning cap is fixedly connected with the sleeve through threads, the slide rod passes through the positioning cap and can slide along the positioning cap, the inner diameter of the positioning cap is smaller than the outer diameter of the first spring and the second spring, so that the first spring and the second spring are separated.
[0009] As one improvement of the above technical solution, the length of the sleeve is greater than the length of the part of the slide rod located in the sleeve.
[0010] As one improvement of the above technical solution, the sleeve and the pull rod are integrally arranged or fixedly connected.
[0011] As one improvement of the above technical solution, the pull rod is connected with the balance disc through a first rotating head, and the slide rod is connected with the probe through a second rotating head.
[0012] As one improvement of the above technical solution, one end of the first rotating head is fixed with the pull rod, and the other end is connected with the balance disc through a hinge shaft.
[0013] As one improvement of the above technical solution, the probe comprises a probe body arranged along the movement direction of the air hammer and a probe seat fixedly connected with the air hammer, one end of the second rotating head is fixed with the slide rod, and the probe seat extends along the surface of the main disc and is hinged with the other end of the second rotating head through a hinge shaft.
[0014] As one improvement of the above technical solution, the first rotating head and the second rotating head are both U-shaped hinge joints.
[0015] Compared with the prior art, the utility model has the advantages that: the pull rod and the slide rod which can slide along the pull rod are arranged, the first spring located in the sleeve and the second spring located outside the sleeve are arranged on the slide rod, the first spring is compressed to realize buffering when the slide rod slides away from the pull rod, so that buffering is realized regardless of the sliding of the slide rod, bidirectional buffering and damping of the whole connecting rod mechanism can be realized, the length of the first spring and the second spring is much greater than the length of the spring in the prior art, better buffering can be realized, the spring will not be broken due to short buffering distance and impact, the whole connecting rod mechanism is protected, and the service life of the connecting rod mechanism is prolonged, and the structure is simpler than that in the prior art and the assembly is simpler.
[0016] The utility model will be further described below in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 is the whole structure schematic diagram of the utility model discloses a bidirectional damping balance.
[0018] Figure 2It is a connecting rod mechanism structure schematic diagram of a bidirectional shock absorption balancer.
[0019] Figure 3 It is a top view structure schematic diagram of a bidirectional shock absorption balancer. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.
[0021] Embodiment: as shown in the accompanying drawings, Figures 1-3 A bidirectional shock absorption balancer comprises a main disc 1, a distributor 2 arranged at the center of the main disc 1, a balance turntable 3 sleeved on the outer side of the distributor 2, a plurality of air hammers 4 arranged in the circumferential direction of the main disc 1, a probe 5 connected to the air hammer 4, a connecting rod mechanism arranged between the probe 5 and the balance turntable 3, and the connecting rod mechanism and the air hammer 4 are arranged in one-to-one correspondence, and the plurality of connecting rod mechanisms are arranged in a circular array along the balance turntable 3 with the center.
[0022] As shown in the accompanying drawings, Figures 1-2 In the embodiment, the connecting rod mechanism comprises a pull rod 6 hinged to the balance turntable 3 and a sliding rod 7 hinged to the probe 5. The end of the pull rod 6 close to the sliding rod 7 is provided with a sleeve 8, the end of the sleeve 8 close to the sliding rod 7 is provided with an opening, and the end of the sliding rod 7 is located in the sleeve 8 and can slide along the sleeve 8. The sleeve 8 is integrally arranged with the pull rod 6, and can also be arranged in a split body, and if arranged in a split body, the two can be fixedly connected. The sliding rod 7 is sleeved with a first spring 9 and a second spring 10, in the embodiment, the first spring 9 is sleeved on the part of the sliding rod 7 located in the sleeve 8, and the second spring 10 is sleeved on the part of the sliding rod 7 located outside the sleeve 8. The end of the sliding rod 7 located in the sleeve 8 is connected with a limiting nut 11, and the limiting nut 11 is used for limiting the second spring 10, so as to ensure that the second spring 10 will not slide out of the end. The limiting nut 11 and the end of the sliding rod 7 are connected through threads.
[0023] As shown in the accompanying drawings, Figure 2 The end of the sleeve 8 is connected with a positioning cap 12, and the positioning cap 12 and the sleeve 8 are fixedly connected through threads. The sliding rod 7 penetrates through the positioning cap 12 and can slide along it, the inner diameter of the positioning cap 12 is smaller than the outer diameter of the first spring 9 and the second spring 10, so that the first spring 9 and the second spring 10 are separated, and when the sliding rod 7 slides, the end of the first spring 9 or the second spring 10 close to the positioning cap 12 can be positioned, so that the first spring 9 or the second spring 10 is compressed to realize buffering.
[0024] As shown in the accompanying drawings, Figure 2As shown, the length of the sleeve 8 inside is greater than the length of the slide rod 7 in the sleeve 8, so that the slide rod 7 can slide in the sleeve 8. When the slide rod 7 slides towards the pull rod 6, the second spring 10 is compressed to achieve buffering, and when the slide rod 7 slides away from the pull rod 6, the first spring 9 is compressed to achieve buffering. Thus, no matter how the slide rod 7 slides, there is buffering, so that the entire linkage mechanism can achieve bidirectional buffering and shock absorption.
[0025] Moreover, the lengths of the first spring 9 and the second spring 10 are much greater than the length of the spring in the prior art, so that better buffering can be achieved, the spring will not be broken due to short buffering distance and impact, the entire linkage mechanism is protected, and the service life of the linkage mechanism is prolonged. Moreover, the structure is simpler than that in the prior art, and the assembly is simpler.
[0026] As shown in the figure, Figures 1-3 The pull rod 6 is connected with the balance disc 3 through a first rotating head 13, and the slide rod 7 is connected with the probe 5 through a second rotating head 14. The first rotating head 13 and the second rotating head 14 are both U-shaped hinge joints. One end of the first rotating head 13 is fixed with the pull rod 6, and the other end is connected with the balance disc 3 through a hinge shaft. The probe 5 includes a ruler body arranged along the movement direction of the air hammer 4 and a ruler seat 15 fixedly connected with the air hammer 4. One end of the second rotating head 14 is fixed with the slide rod 7, and the ruler seat 15 extends along the surface of the main disc 1 and is hinged with the other end of the second rotating head 14 through a hinge shaft.
[0027] When moving, the probe 5 drives the ruler seat 15 to move forward, the ruler seat 15 drives the second rotating head 14 to rotate and move, the second rotating head 14 drives the slide rod 7 to move away from the pull rod 6, the pull rod 6 drives the balance disc 3 to rotate, and at the same time, the first spring 9 is compressed to buffer the movement. The balance disc 3 restricts the movement amplitude of the linkage mechanism in turn under the action of the three linkage mechanisms, the pull rod 6 drives the slide rod 7 to return, and the second spring 10 is compressed to buffer the movement.
[0028] In the embodiment, the main disc 1 is provided with one, and three air hammers 4 are arranged along the circumference of the main disc 1. The number of air hammers 4 can be set according to actual conditions, and is not specifically limited. The probe 5 corresponds to the air hammer 4 one by one, and the balance disc 3 is also provided with one, which is circular. The balance disc 3 is arranged concentrically with the distributor 2 and is connected through a bearing, so that the balance disc 3 can rotate freely along the distributor 2. The connection points of the linkage mechanisms and the balance disc 3 are uniformly distributed along the circumference of the balance disc 3. The balance disc 3 can be provided with multiple connection points along the circumference, but in the embodiment, there are three groups of linkage mechanisms, and the connection points of the balance disc 3 are three.
[0029] In use, the gas source passes the gas into the air hammers 4 through the distributor 2 and pushes the air hammers 4 to move forward, the three air hammers 4 move forward at the same time, and the respective rulers 5 are driven to move forward, the rulers 5 drive the corresponding connecting rod mechanisms to pull the balance turntable 3 to rotate, if the distance of the forward movement of one or two air hammers 4 is different from the other due to the shaking of the machine, the pulling force of the corresponding connecting rod mechanism on the balance turntable 3 will be large, so that the rotating angle of the balance turntable 3 is increased, since the three connecting rod mechanisms are centrally symmetric along the balance turntable 3, the balance turntable 3 will drive the other air hammers 4 to increase the movement range of the corresponding connecting rod mechanisms, and the connecting rod mechanisms will react on the corresponding air hammers 4, so that the three connecting rod mechanisms always move at the same time under the driving of the balance turntable 3, and the movement range is always equal, so that the purpose of synchronous adjustment of the air hammers 4 during the tapping is achieved.
Claims
1. A bidirectional shock absorber balancer, comprising a main disc, a distributor disposed at the center of the main disc, a balance turntable fitted around the distributor, a plurality of air hammers disposed circumferentially on the main disc, a probe connected to each air hammer, and a linkage mechanism disposed between the probe and the balance turntable, characterized in that: The connecting rod mechanism comprises a pull rod hinged with the balance turntable and a slide rod hinged with the probe ruler, one end of the pull rod is provided with a sleeve, one end of the slide rod is located in the sleeve and can slide along the sleeve, the slide rod is sleeved with a first spring located in the sleeve and a second spring located outside the sleeve.
2. A bidirectional shock absorbing balancer according to claim 1, characterized in that: The end of the slide rod located in the sleeve is connected with a limiting nut.
3. A bidirectional shock absorbing balancer according to claim 1, characterized in that: The end of the sleeve is connected with a positioning cap, the positioning cap is fixedly connected with the sleeve through threads, the slide rod passes through the positioning cap and can slide along the positioning cap, the inner diameter of the positioning cap is smaller than the outer diameter of the first spring and the second spring, so that the first spring and the second spring are separated.
4. A bidirectional shock absorbing balancer according to claim 1, characterized in that: The length of the inside of the sleeve is greater than the length of the part of the slide rod located in the sleeve.
5. A bidirectional shock mitigation balancer according to claim 1, wherein: The sleeve is integrally arranged or fixedly connected with the pull rod.
6. A bidirectional shock absorber balancer according to any one of claims 1 to 5, characterized in that: The pull rod is connected with the balance turntable through a first rotating head, and the slide rod is connected with the probe ruler through a second rotating head.
7. A bidirectional shock mitigation balancer according to claim 6, wherein: One end of the first rotating head is fixed with the pull rod, and the other end is connected with the balance turntable through a hinge shaft.
8. A bidirectional shock mitigation balancer according to claim 6, wherein: The probe ruler comprises a ruler body arranged along the movement direction of the air hammer and a ruler seat fixedly connected with the air hammer, one end of the second rotating head is fixed with the slide rod, the ruler seat extends along the surface of the main disc and is hinged with the other end of the second rotating head through a hinge shaft.
9. A bidirectional shock mitigation balancer according to claim 6, wherein: The first rotating head and the second rotating head are both U-shaped hinge joints.
Citation Information
Patent Citations
Automatic adjustment pneumatic furnace wall vibration balancer
CN214950623U