Titanium concentrate discharge valve
By introducing upper and lower sealing rings and springs in the unloading valve, combined with ceramic coating and distributor design, the sealing problem between the unloading plate and the valve body is solved, achieving dynamic sealing and improved wear resistance of the titanium concentrate unloading valve.
Patent Information
- Application Number
- CN202520697230.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-14
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2035-04-14
AI Technical Summary
The existing titanium concentrate unloading valve has poor sealing performance due to incomplete contact between the unloading plate and the valve body, and titanium concentrate is prone to leakage during the unloading process.
The upper and lower sealing rings are slidably set by springs, and the dynamic sealing between the unloading plate and the valve body is achieved by the squeezing and resetting mechanism of the unloading plate and the sealing ring. A ceramic coating is used to improve wear resistance, and a distributor is equipped to reduce flow resistance.
It effectively prevents titanium concentrate from leaking out during the unloading process, improves the sealing and wear resistance of the unloading valve, and extends its service life.
Smart Images

Figure CN223953296U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to titanium concentrate technical field especially is related to a titanium concentrate unloading valve. BACKGROUND
[0002] Titanium concentrate is controlled in the discharge amount of titanium concentrate when packing through the unloading valve arranged in the lower end of the warehouse body. Specifically, the unloading valve mainly comprises a valve body and a rotatable unloading plate arranged in the gap of the valve body. The installation position of the unloading plate is perpendicular to the flow direction of titanium concentrate. By rotating the unloading plate, the opening of the unloading valve is controlled, thereby changing the size of the titanium concentrate flow area and realizing the control of titanium concentrate flow.
[0003] In the prior art, the unloading plate and the valve body do not completely contact to maintain the sustainable rotating action of the unloading plate, which leads to the problem of poor sealing effect of the unloading valve. Moreover, as the unloading plate rotates (the unloading valve is opened for titanium concentrate to pass through), the unloading plate gradually separates from the gap of the valve body, so that the gap on the valve body is completely exposed, causing titanium concentrate to leak out of the unloading valve through the exposed gap during the unloading process. SUMMARY
[0004] The utility model aims at providing a titanium concentrate unloading valve to solve the problems raised in the background.
[0005] The utility model adopts the technical scheme of:
[0006] A titanium concentrate unloading valve comprises:
[0007] An upper valve body is connected to the warehouse body and has a through upper valve body cavity inside. The upper valve body cavity corresponds to the inside of the warehouse body. An upper installation blind groove is formed on the upper valve body.
[0008] A lower valve body is connected to the support frame and located below the upper valve body without contacting the upper valve body. The lower valve body has a through lower valve body cavity inside. The lower valve body cavity corresponds to the upper valve body cavity. A lower installation blind groove is formed on the lower valve body and corresponds to the upper installation blind groove.
[0009] An upper sealing ring is slidably arranged in the upper installation blind groove by a plurality of upper springs and closely contacts the wall of the upper installation blind groove. When the upper sealing ring is not stressed, part of it is located inside the upper installation blind groove and the other part is located outside the upper installation blind groove. When the upper sealing ring is stressed, its position can change with the change of stress condition.
[0010] A lower sealing ring is slidably arranged in the lower installation blind groove by a plurality of lower springs and is in close contact with the wall of the lower installation blind groove, when the lower sealing ring is not forced, a part of the lower sealing ring is located in the lower installation blind groove and another part is located outside the lower installation blind groove and is in close contact with the upper sealing ring, when the lower sealing ring is forced, the position of the lower sealing ring can be changed with the change of the force condition;
[0011] A discharge plate is slidably arranged between the upper valve body and the lower valve body and is in contact or not in contact with the upper sealing ring and the lower sealing ring.
[0012] Optionally, an upper connecting piece is arranged on the outer side of the upper valve body in the radial direction, and an upper connecting hole is formed in the upper connecting piece.
[0013] Optionally, a lower connecting piece is arranged on the outer side of the lower valve body in the radial direction, and a lower connecting hole is formed in the lower connecting piece, the lower connecting hole corresponds to the upper connecting hole.
[0014] Optionally, the upper valve body and the lower valve body are connected by a stud bolt, and the stud bolt passes through the upper connecting hole and the lower connecting hole in sequence.
[0015] Optionally, the discharge plate is slidably arranged between the upper valve body and the lower valve body by the stud bolt.
[0016] Optionally, the surface of the discharge plate is coated with a ceramic coating.
[0017] Optionally, the material of the ceramic coating is WC-Co cermet, the ceramic coating is coated by using a supersonic flame spraying method, and the thickness of the ceramic coating is 0.5-0.8 mm.
[0018] Optionally, the discharge plate is wedge-shaped.
[0019] Optionally, the discharge plate is wedge-shaped.
[0020] Optionally, the discharge plate is wedge-shaped.
[0021] Optionally, the discharge plate is wedge-shaped.
[0022] Optionally, the discharge plate is wedge-shaped.
[0023] Compared with the prior art, the discharge plate has the advantages that:
[0024] In the utility model, the upper sealing ring is slidably arranged in the upper valve body through the upper spring, the lower sealing ring is slidably arranged in the lower valve body through the lower spring, when the discharge valve is in the closed state, the discharge plate generates extrusion force on the upper sealing ring and the lower sealing ring, so that the upper sealing ring and the lower sealing ring abut against the discharge plate, and the sealing connection between the discharge plate and the upper valve body and the lower valve body is realized through the upper sealing ring and the lower sealing ring, when the discharge valve is in the open state, the discharge plate is separated from the upper sealing ring and the lower sealing ring, the upper sealing ring and the lower sealing ring are automatically reset and attached under the action of the upper spring and the lower spring, the gap between the upper valve body and the lower valve body is filled, the dynamic sealing of the gap is realized, and then the leakage of titanium concentrate is prevented. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creating labor.
[0026] Figure 1 It is a schematic diagram of the overall structure of the present application;
[0027] Figure 2 It is a schematic diagram of the position relationship between the upper valve body and the lower valve body in the present application;
[0028] Figure 3 It is a schematic diagram of the position relationship between the upper valve body, the lower valve body, the upper sealing ring and the lower sealing ring in the present application;
[0029] Figure 4 It is another state structure schematic diagram of Figure 3 ;
[0030] Figure 5 It is a schematic diagram of the movement state of the discharge plate in the present application;
[0031] Figure 6 It is a schematic diagram of the sectional structure of the discharge plate in the present application.
[0032] Reference signs:
[0033] 1, upper valve body; 11, upper valve body cavity; 12, upper arrangement blind groove; 13, upper connecting piece; 14, upper connecting hole;
[0034] 2, lower valve body; 21, lower valve body cavity; 22, lower arrangement blind groove; 23, lower connecting piece; 24, lower connecting hole;
[0035] 3, upper sealing ring; 4, upper spring; 5, lower sealing ring; 6, lower spring; 7, gap; 8, discharge plate; 9, double-headed bolt;
[0036] 10, distributor; 101, grid panel; 102, distributor body. DETAILED DESCRIPTION
[0037] In the following, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and description are considered to be exemplary in nature rather than limiting.
[0038] In view of the prior art, since the discharge plate needs to maintain sustainable rotating action, the discharge plate and the valve body are not in complete contact, which leads to poor sealing effect of the discharge valve. Furthermore, with the rotation of the discharge plate, the discharge plate gradually separates from the gap of the valve body, so that the gap on the valve body is completely exposed, which leads to the problem that the titanium concentrate leaks to the outside of the discharge valve through the exposed gap during the discharge process.
[0039] As shown in Figures 1-6 , the titanium concentrate discharge valve provided by the embodiments of the present application comprises an upper valve body 1, a lower valve body 2, an upper sealing ring 3, a lower sealing ring 5, and a discharge plate 8.
[0040] As shown in Figures 3-4 , the upper valve body 1 is fixedly connected to the bottom end of a bin body (not shown in the figure), and has a through upper valve body cavity 11 inside, which corresponds to the inside of the bin body. An annular upper installation blind groove 12 is formed on the upper valve body 1. An upper connecting piece 13 is further provided on the outer side of the upper valve body 1 in the radial direction, and an upper connecting hole 14 is formed on the upper connecting piece 13.
[0041] As shown in Figures 1-4 , the lower valve body 2 is fixedly arranged on a support frame (not shown in the figure) and located below the upper valve body 1 with a certain gap 7 between the upper valve body 1. The lower valve body 2 has a through lower valve body cavity 21 inside, which corresponds to the upper valve body cavity 11. An annular lower installation blind groove 22 is formed on the lower valve body 2, which corresponds to the upper installation blind groove 12. A lower connecting piece 23 is provided on the outer side of the lower valve body 2 in the radial direction, and a lower connecting hole 24 is formed on the lower connecting piece 23, which corresponds to the upper connecting hole 14. A double-headed bolt 9 passes through the upper connecting hole 14 and the lower connecting hole 24 in sequence, thereby realizing the connection between the upper valve body 1 and the lower valve body 2.
[0042] As shown in Figure 3As shown, the upper sealing ring 3 is slidably arranged in the upper accommodating blind groove 12 by the upper springs 4 and is in contact with the wall of the upper accommodating blind groove 12. When the upper sealing ring 3 is in an unforced state, a part of the upper sealing ring 3 is located in the upper accommodating blind groove 12 and is in contact with the wall of the upper accommodating blind groove 12, and the other part of the upper sealing ring 3 protrudes from the upper accommodating blind groove 12 and is located outside the upper accommodating blind groove 12. When the upper sealing ring 3 is in a forced state, the position of the upper sealing ring 3 can change with the change of the force condition, that is, the position of the upper sealing ring 3 can be located in the upper accommodating blind groove 12 or a part of the upper sealing ring 3 is located in the upper accommodating blind groove 12 and the other part is located outside the upper accommodating blind groove 12.
[0043] As shown, Figures 3-4 the lower sealing ring 5 is slidably arranged in the lower accommodating blind groove 22 by the lower springs 6 and is in contact with the wall of the lower accommodating blind groove 22. The lower sealing ring 5 corresponds to the upper sealing ring 3 and is appropriately sized. When the lower sealing ring 5 is in an unforced state, a part of the lower sealing ring 5 is located in the lower accommodating blind groove 22 and is in contact with the wall of the lower accommodating blind groove 22, and the other part of the lower sealing ring 5 protrudes from the lower accommodating blind groove 22 and is located outside the lower accommodating blind groove 22 and is in contact with the part of the upper sealing ring 3 located outside the upper accommodating blind groove 12. At this time, the gap 7 between the upper valve body 1 and the lower valve body 2 is in a sealed state. When the lower sealing ring 5 is in a forced state, the position of the lower sealing ring 5 can change with the change of the force condition, that is, the position of the lower sealing ring 5 can be located in the lower accommodating blind groove 22 or a part of the lower sealing ring 5 is located in the lower accommodating blind groove 22 and the other part is located outside the lower accommodating blind groove 22.
[0044] As shown, Figure 1 the discharging plate 8 is slidably arranged on the stud bolt 9 and is located between the upper valve body 1 and the lower valve body 2 (that is, is located in the gap 7) and is in contact with or not in contact with the upper sealing ring 3 and the lower sealing ring 5. When the discharging plate 8 is in contact with the upper sealing ring 3 and the lower sealing ring 5, at this time, the upper sealing ring 3 and the lower sealing ring 5 are subjected to extrusion force, the upper springs 4 and the lower springs 6 are in a compressed state, the discharging plate 8 abuts against the upper sealing ring 3 and the lower sealing ring 5, and the sealing connection between the discharging plate 8 and the upper valve body 1 and the lower valve body 2 is realized through the upper sealing ring 3 and the lower sealing ring 5. When the discharging plate 8 is not in contact with the upper sealing ring 3 and the lower sealing ring 5, the upper springs 4 and the lower springs 6 are reset, the upper sealing ring 3 and the lower sealing ring 5 are reset and abut, the gap 7 between the upper valve body 1 and the lower valve body 2 is filled, and thus the sealing connection between the upper valve body 1 and the lower valve body 2 is realized.
[0045] Further, in order to improve the wear resistance of the discharging plate 8 and thus prolong the service life of the discharging plate 8, in the embodiment, the surface of the discharging plate 8 is coated with a ceramic coating, the material of the coating is WC-Co (tungsten carbide-cobalt) metal ceramic, the coating is prepared by using a supersonic flame spraying method, and the thickness of the coating is controlled to be 0.5-0.8 mm.
[0046] Furthermore, in order to reduce the flow resistance of titanium concentrate, reduce the resistance during the rotation of the unloading plate 8, and further improve the sealing performance of the gap 7, such as... Figure 6 As shown, the unloading plate 8 in this embodiment is wedge-shaped.
[0047] Furthermore, in order to mitigate the impact of titanium concentrate on the discharge plate 8, the titanium concentrate discharge valve also includes a distributor 10.
[0048] Specifically, such as Figure 4 As shown, the distributor 10 includes: a grid panel 101 fixedly disposed in the upper valve body cavity 11 and a plurality of distributing bodies 102 disposed on the grid panel 101.
[0049] The main material distribution body 102 is roughly ridge-shaped and extends along the direction of the silo.
[0050] Furthermore, to improve the service life of the dispensing body 102, the outer surface of the dispensing body 102 in this embodiment is covered with a wear-resistant coating containing microcapsules. When wear occurs on the outer surface of the dispensing body 102, the capsules rupture and release a repair agent. This repair agent undergoes a cross-linking and curing reaction when it encounters a catalyst in the coating, thereby repairing the worn surface.
[0051] In use, the titanium concentrate in the silo is first dispersed by its own weight through the distribution body 102 and falls onto the discharge plate 8 through the grid panel 101. At this time, since the discharge valve is closed, the discharge plate 8 exerts a compressive force on the upper sealing ring 3 and the lower sealing ring 5, causing the upper sealing ring 3 and the lower sealing ring 5 to abut against the discharge plate 8, thereby achieving a sealed connection between the discharge plate 8 and the upper valve body 1 and the lower valve body 2. When it is necessary to package the titanium concentrate, such as... Figure 5 As shown, the rotating unloading plate 8 controls the opening of the unloading valve, allowing titanium concentrate to pass through the lower valve body cavity 21 and enter the packaging bag under its own weight. During the rotation of the unloading plate 8, it gradually disengages from the upper sealing ring 3 and the lower sealing ring 5 (the compressive force on the upper and lower sealing rings 3 and 5 gradually disappears). At this time, the compressed upper spring 4 and lower spring 6 reset, pushing the upper sealing ring 3 and lower sealing ring 5 back into place, filling the gap 7 between the upper valve body 1 and the lower valve body 2, thus achieving a dynamic seal of the gap 7 and preventing the titanium concentrate from leaking out during unloading. When unloading the titanium concentrate is not required, the unloading plate 8 rotates in the opposite direction. During rotation, the unloading plate 8 gradually generates compressive force on the upper sealing ring 3 and lower sealing ring 5, while the upper spring 4 and lower spring 6 are compressed again. At this time, the unloading plate 8 and the upper and lower sealing rings 3 and 5 abut against each other again, thus ensuring a sealed connection between the unloading plate 8 and the upper and lower valve bodies 1 and 2.
[0052] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application have been described in detail, for the skilled in the art, it still can be modified, or for the equivalent replacement of part of the technical features of the technical solutions recorded in the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, shall be included within the scope of the present application.
Claims
1. A titanium concentrate discharge valve characterized by, The utility model relates to a valve body, which comprises: an upper valve body connected to the bin body and having a through upper valve body cavity corresponding to the interior of the bin body, the upper valve body being provided with an upper installation blind groove; an upper sealing ring slidably arranged in the upper installation blind groove by a plurality of upper springs and abutting against the wall of the upper installation blind groove, a part of the upper sealing ring being located in the upper installation blind groove and the other part being located outside the upper installation blind groove when the upper sealing ring is not stressed, the position of the upper sealing ring being changed with the change of stress condition when the upper sealing ring is stressed; a lower sealing ring slidably arranged in the lower installation blind groove by a plurality of lower springs and abutting against the wall of the lower installation blind groove, a part of the lower sealing ring being located in the lower installation blind groove and the other part being located outside the lower installation blind groove and abutting against the upper sealing ring when the lower sealing ring is not stressed, the position of the lower sealing ring being changed with the change of stress condition when the lower sealing ring is stressed; 2. A titanium concentrate discharge valve according to claim 1 wherein, a discharge plate slidably arranged between the upper valve body and the lower valve body and in contact with or not in contact with the upper sealing ring and the lower sealing ring.
3. A titanium concentrate discharge valve according to claim 2, characterised in that, The outer side of the upper valve body is provided with an upper connecting member in the radial direction, the upper connecting member being provided with an upper connecting hole.
4. A titanium concentrate discharge valve according to claim 3, characterised in that, The outer side of the lower valve body is provided with a lower connecting member in the radial direction, the lower connecting member being provided with a lower connecting hole corresponding to the upper connecting hole.
5. A titanium concentrate discharge valve according to claim 4, characterised in that, The upper valve body and the lower valve body are connected by a stud bolt, the stud bolt passing through the upper connecting hole and the lower connecting hole in sequence.
6. The titanium concentrate discharge valve of claim 1, wherein, The discharge plate is slidably arranged between the upper valve body and the lower valve body by the stud bolt.
7. A titanium concentrate discharge valve according to claim 6 wherein, The surface of the discharge plate is coated with a ceramic coating.
8. A titanium concentrate discharge valve according to claim 1 or 6 wherein, The material of the ceramic coating is WC-Co cermet, the ceramic coating being coated by supersonic flame spraying, the thickness of the ceramic coating being 0.5-0.8 mm.
9. The titanium concentrate discharge valve of claim 1, wherein, The discharge plate is wedge-shaped.
10. A titanium concentrate discharge valve according to claim 9, characterised in that, The utility model further comprises a distributor. The distributor comprises a grating panel fixedly arranged in the upper valve body cavity and a distributor main body arranged on the grating panel, the outer surface of the distributor main body being covered with a wear-resistant coating, microcapsules being added to the wear-resistant coating.