Front combination lamp for two-wheeled electric vehicle and two-wheeled electric vehicle

By incorporating an adapter plate storage compartment and a wire clamping plate structure within the front combination lamp housing, the problems of complex structure, insufficient waterproof performance, and difficulty in wiring harness management of the front combination lamp for two-wheeled electric vehicles are solved, achieving compact and convenient electrical connections and efficient wiring harness management.

CN223953916UActive Publication Date: 2026-02-27TIANJIN AIMA VEHICLE TECH CO LTD
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Patent Information

Application Number
CN202520507089.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-21
Publication Date
2026-02-27
Estimated Expiration
2035-03-21

AI Technical Summary

Technical Problem

The existing front combination lights for two-wheeled electric vehicles have a complex structure, are inconvenient to install, have low space utilization, insufficient waterproof performance, and are difficult to manage in terms of wiring harnesses, which affects production efficiency and ease of maintenance.

Method used

Design a front combination lamp housing with an internal adapter plate placement compartment, and adopt a wire clamping plate closed structure, combined with locking plates and limiting plates, to achieve internal integration and fixation of the adapter plate and wire harness.

Benefits of technology

It improves waterproof and dustproof performance, simplifies the wiring process, enhances space utilization, reduces manufacturing and assembly costs, and improves production efficiency and maintenance convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The front combination lamp structure for the two-wheeled electric vehicle comprises a front combination lamp shell and an adapter plate, and an adapter plate containing bin used for containing the adapter plate is arranged in the front combination lamp shell; an opening of the adapter plate placing bin faces the bottom of the front combined lamp shell; and a wire pressing plate which is matched with the opening of the adapter plate placing bin in size and is arranged at the bottom of the front combined lamp shell is arranged below the opening of the adapter plate placing bin. Compared with the prior art, the front combination lamp has the advantages that the adapter plate placing bin is arranged in the front combination lamp shell, and the opening of the placing bin is subjected to closed structural design by adopting the wire pressing plate, so that the adapter plate and the connecting wire harness are both arranged in the inner space of the front combination lamp shell. Compared with the prior art that the adapter plate is installed outside the lamp body in an exposed mode or a waterproof box needs to be independently designed, the scheme depends on shell overall sealing and structure integration, the protection performance of the adapter plate and the wiring harness is improved, and therefore the stable and reliable waterproof and dustproof effects are achieved, and the electrical safety of wiring harness connection is guaranteed.
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Description

TECHNICAL FIELD

[0001] The present application belongs to the field of electric vehicle lighting systems, and particularly relates to a front combination lamp for a two-wheeled electric vehicle and an electric vehicle using the same. BACKGROUND

[0002] With the development of the two-wheeled electric vehicle market, the overall vehicle design tends to be miniaturized and integrated, and the electrical connection between the electrical devices (including the handlebar, brake handle, switch, horn, instrument, turn signal, etc.) at the front of the vehicle becomes more complex. In order to achieve a simple appearance design and higher protection standards, a large number of wire harnesses need to be arranged and placed in the front combination lamp after being connected through an adapter plate.

[0003] In the prior art, some miniaturized and front panel-free designed two-wheeled electric vehicles often place the electrical device wire harness and the main wire harness in the external front part of the vehicle or protect them through a fixing device (such as a waterproof box) after being connected through an adapter plate. Although the modularity and protection requirements of the electrical connection are achieved to some extent, the existing structure still has the following problems:

[0004] Complex structure, inconvenient installation: the existing design often fixes the adapter plate on the outside of the lamp or in the waterproof box through screws or buckle structures, such as CN202322126865.X, entitled "Vehicle lamp with waterproof device for electrical connector and electric vehicle", which achieves the waterproof requirement of the combination lamp, but the assembly and disassembly are complicated, which is not conducive to later maintenance and maintenance.

[0005] Low space utilization: the adapter plate is installed on the outside of the lamp body or fixed on the vehicle frame or vehicle shell through an independent waterproof box, which occupies the limited space at the front of the vehicle and limits the layout of other components, especially for two-wheeled electric vehicles without a front windshield, the impact is particularly significant.

[0006] Insufficient waterproof performance: the existing adapter plate is often exposed outside the combination lamp housing, although auxiliary structures such as waterproof boxes are used, but there are still sealing dead angles when the connection wire harness is drawn out from the waterproof box, which is prone to water ingress. Once water enters, the connector will be affected by rust or short circuit, which will affect the normal operation of the vehicle electrical system.

[0007] Difficulty in wire harness arrangement: the traditional adapter plate uses screws, buckles and other fixing methods, which makes the disassembly and assembly of the adapter plate and the wire harness complicated, increases the assembly and later maintenance difficulty, and affects the production efficiency and service convenience.

[0008] Based on the above problems, there is an urgent need for a front combination lamp structure that is compact in structure, easy to operate, good in waterproof performance, and convenient for wire harness arrangement to solve the above problems of the prior art. SUMMARY

[0009] The present application aims at solving the problems in the prior art, and provides a front combination lamp for a two-wheeled electric vehicle and an electric vehicle using the same.

[0010] To solve the above technical problems, the present application adopts the following technical method: the present application discloses a front combination lamp for a two-wheeled electric vehicle, comprising a front combination lamp shell and an adapter plate, characterized in that the front combination lamp shell is provided with an adapter plate placement bin for placing the adapter plate; the adapter plate placement bin opening faces the bottom of the front combination lamp shell.

[0011] A wire pressing plate matching the size of the adapter plate placement bin opening is arranged at the bottom of the front combination lamp shell.

[0012] Further, the wire pressing plate comprises a wire pressing plate body and a locking piece arranged on one side of the wire pressing plate body, and the bottom of the front combination lamp shell is provided with a locking hole matching the locking piece.

[0013] Further, the locking piece is provided with a limiting piece on one side; the limiting piece comprises an upper limiting plate and a lower limiting plate, and the upper limiting plate and the lower limiting plate are arranged on the upper and lower sides of the bottom wall of the front combination lamp shell.

[0014] Further, the upper limiting plate is longer than the lower limiting plate.

[0015] Further, the wire pressing plate body is further provided with an extension plate extending into the front combination lamp shell and a limiting baffle blocking the extension plate from extending too much; the bottom of the front combination lamp shell is provided with a gap for the extension plate to extend into and a supporting wall supporting the limiting baffle.

[0016] Further, the supporting wall is provided with a groove matching the limiting baffle.

[0017] Further, along the length direction of the wire pressing plate, the locking piece and the extension plate are arranged on the two sides of the wire pressing plate body.

[0018] Further, the locking piece and the limiting piece are located on the same side of the wire pressing plate body.

[0019] Further, the adapter plate is provided with a wire harness, and the other end of the wire harness extends out of the front combination lamp shell and is used for electrically connecting with the main wire harness of the electric vehicle body.

[0020] The present application further discloses a two-wheeled electric vehicle, comprising a two-wheeled electric vehicle frame and a front combination lamp provided on the front end of the two-wheeled electric vehicle frame and comprising the above-mentioned front combination lamp. Advantages

[0021] 1. Compared with the prior art, the application places the adapter board in the adapter board placing bin inside the front combination lamp shell, and adopts the wire pressing plate to design the closing structure of the opening of the placing bin, so that the adapter board and the wire harness are arranged in the internal space of the front combination lamp shell. Compared with the prior art that the adapter board is installed exposed outside the lamp body or needs to be separately designed waterproof box, the scheme relies on the overall sealing and structure integration of the shell, improves the protection performance of the adapter board and the wire harness, effectively blocks the invasion of external environmental factors such as rain and dust, thereby realizing stable and reliable waterproof and dustproof effect, and guaranteeing the electrical safety of the wire harness connection.

[0022] 2. The adapter board and the wire harness are uniformly wired and pressed through the adapter board placing bin, and the wire pressing plate arranged at the bottom of the combination lamp shell is cooperated to realize quick installation and fixation through the limiting structures such as the locking piece and the limiting piece, so that the cumbersome operation of separately arranging the wire harness and the plug-in part in the traditional scheme is omitted. The design not only simplifies the wiring process of the front wire harness, but also makes the wire harness disassembly and assembly more convenient, and greatly improves the vehicle production and assembly efficiency and the later maintenance convenience.

[0023] 3. The adapter board and the wire harness are integrated into the internal structure of the front combination lamp shell, and are effectively accommodated by the reserved adapter board placing bin, so that the problem of occupying the limited space of the front frame due to the external adapter board or the additional installation of the protection component (such as the waterproof box) in the prior art is avoided. The integrated design of the shell not only improves the space utilization, makes the front combination lamp structure more compact, but also reduces the number of components and the manufacturing and assembly cost. In addition, the wire pressing plate and the locking structure designed by using the standardized module also help to reduce the machining difficulty of parts and the assembly error, and further optimize the consistency and reliability of the product. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a cross-sectional structure diagram of the front combination lamp for a two-wheeled electric vehicle in the application;

[0025] Figure 2 It is a whole appearance structure diagram of the front combination lamp for a two-wheeled electric vehicle in the application;

[0026] Figure 3 It is a whole structure diagram of the wire pressing plate for a two-wheeled electric vehicle in the application;

[0027] Figure 4 It is an assembly diagram of the wire pressing plate and the bottom surface of the front combination lamp in the application. DETAILED DESCRIPTION

[0028] The application will be further described in detail in combination with the description of the drawings and the specific implementation.

[0029] Example 1: A front combination lamp for a two-wheeled electric vehicle

[0030] As Figures 1-4 shown, the shell interior of the front combination lamp shell 1 is provided with a plurality of functional areas for accommodating the headlamp light source, the turn signal unit and the electrical connection assembly.

[0031] In the lower area inside the front combination lamp shell 1, an integrally formed adapter plate placement bin 5 is provided for accommodating the adapter plate 4. The adapter plate placement bin 5 is open, with the opening facing the bottom of the front combination lamp shell 1, facilitating the installation of the wiring harness and the wire pressing plate 2. The interior of the placement bin 5 is isolated from the outside, improving the waterproof and dustproof performance of the adapter plate 4.

[0032] Preferably, the adapter plate 4 can be a printed circuit board or a terminal connection plate, installed in the adapter plate placement bin 5 and fixed by screws or buckling.

[0033] The adapter plate 4 is provided with a plurality of plug-in ports, respectively connected to each electrical unit of the front combination lamp, such as the LED headlamp, the turn signal, the daytime running lamp, etc. Specifically, one end of the adapter plate 4 is connected to the electrical equipment wiring harness inside the front combination lamp, and the other end is led out of the front combination lamp shell 1 through the main wiring harness connection port and connected to the main wiring harness of the electric vehicle body. One end of the wiring harness is connected to the adapter plate 4, and the other end is led out of the lamp body through the wire outlet hole below the wire pressing plate 2. The wiring harness is connected to the main wiring harness of the electric vehicle body through a quick connector, realizing reliable connection of the front combination lamp and the vehicle electrical system.

[0034] The wire pressing plate 2 is located at the bottom of the front combination lamp shell 1, closing the opening of the adapter plate placement bin 5 and fixing and protecting the led-out wiring harness.

[0035] The wire pressing plate 2 includes a wire pressing plate body 20, a locking piece 21 and a limiting piece 22. The locking piece 21 is arranged on one side of the wire pressing plate body 20, corresponding to the locking hole at the bottom of the front combination lamp shell 1, and is locked and fixed by buckling.

[0036] Preferably, the limiting piece 22 includes an upper limiting plate 221 and a lower limiting plate 222, respectively arranged on the upper and lower sides of the bottom wall of the shell 1, cooperating with the wire pressing, preventing the wire harness from loosening.

[0037] Further preferably, the limiting piece 22 includes an upper limiting plate 221 and a lower limiting plate 222, respectively arranged on the upper and lower sides of the bottom wall of the shell 1, cooperating with the wire pressing, preventing the wire harness from loosening.

[0038] The wire pressing plate body 20 is provided with an extension plate 24 extending longitudinally, one end of which is inserted into the pre-designed notch at the bottom of the front combination lamp shell 1.

[0039] To avoid the extension plate 24 from being inserted too much, causing installation difficulty or damaging the shell structure, a limiting baffle 23 is arranged on the wire pressing plate body 20. The limiting baffle 23 forms a limiting fit with the supporting wall 11 at the bottom of the shell 1, preventing installation misplacement.

[0040] Further preferably, a groove matching the limiting baffle 23 is arranged on the supporting wall 11, realizing a more stable limiting structure.

[0041] Through the above structure design, the embodiment realizes the following advantages:

[0042] The adapter plate 4 is built inside the combined lamp shell 1, avoiding the problems of insufficient protection and space occupation caused by the exposure of the traditional adapter plate;

[0043] The wire pressing plate 2 cooperates with the locking sheet, limiting structure and the like, ensuring stable fixing of the wire harness and improving the reliability of electrical connection and the overall protection ability of the lamp body;

[0044] High structural integration, convenient installation, easy for later maintenance and replacement.

[0045] Embodiment 2: A front combined lamp for a two-wheeled electric vehicle

[0046] A two-wheeled electric vehicle includes a two-wheeled vehicle frame and a front combined lamp provided at the front end of the two-wheeled vehicle frame, which is provided as in the embodiment 1.

[0047] Preferably, the vehicle frame adopts an aluminum alloy or high-strength steel welding structure, and the front end is provided with a front fork or a stand pipe as a mounting base of the front combined lamp. The combined lamp is mounted at the front end of the vehicle frame, usually fixed by screws or connected in a buckle type.

[0048] Preferably, the components such as the combined lamp shell 1, the wire pressing plate 2 and the limiting sheet 22 adopt flame-retardant ABS or PC+ABS materials, having high strength, temperature resistance and flame retardance, and being suitable for long-term outdoor use.

[0049] Preferably, the adapter plate 4 is a double-sided copper-clad plate process, cooperating with a high-quality terminal interface to ensure stable electrical performance.

[0050] The basic principles, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A front combination lamp for a two-wheeled electric vehicle comprising a front combination lamp housing (1) and an adapter plate (4), characterized in that, The front combination lamp shell (1) is provided with an adapter plate placing bin (5) for placing the adapter plate (4); the adapter plate placing bin (5) is open towards the bottom of the front combination lamp shell (1); Below the opening of the adapter plate placing bin (5), a wire pressing plate (2) is arranged on the bottom of the front combination lamp shell (1) and matches the size of the opening of the adapter plate placing bin (5).

2. The front combination lamp for a two-wheeled electric vehicle according to claim 1, characterized by: The wire pressing plate (2) comprises a wire pressing plate body (20) and a locking piece (21) arranged on one side of the wire pressing plate body (20), and the bottom of the front combination lamp shell (1) is provided with a locking hole position matching the locking piece (21).

3. The front combination lamp for a two-wheeled electric vehicle as claimed in claim 2, wherein: One side of the locking piece (21) is provided with a limiting piece (22); the limiting piece (22) comprises an upper limiting plate (221) and a lower limiting plate (222), and the upper limiting plate (221) and the lower limiting plate (222) are arranged on the upper and lower sides of the bottom wall of the front combination lamp shell (1).

4. The front combination lamp for a two-wheeled electric vehicle as claimed in claim 3, wherein: The upper limiting plate (221) is longer than the lower limiting plate (222).

5. The front combination lamp for a two-wheeled electric vehicle as claimed in claim 2, wherein: The wire pressing plate body (20) is further provided with an extension plate (24) extending into the front combination lamp shell (1) and a limiting baffle (23) blocking the extension plate (24) from extending too much; the bottom of the front combination lamp shell (1) is provided with a gap for the extension plate (24) to extend into and a supporting wall supporting the limiting baffle (23).

6. The front combination lamp for a two-wheeled electric vehicle as claimed in claim 5, wherein: The supporting wall is provided with a groove matching the limiting baffle (23).

7. The front combination lamp for a two-wheeled electric vehicle as claimed in claim 5, wherein: Along the length direction of the wire pressing plate (2), the locking piece (21) and the extension plate (24) are arranged on the two sides of the wire pressing plate body (20).

8. The front combination lamp for a two-wheeled electric vehicle as claimed in claim 3, wherein: The locking piece (21) and the limiting piece (22) are located on the same side of the wire pressing plate body (20).

9. The front combination lamp for a two-wheeled electric vehicle as claimed in claim 1, wherein: The adapter plate (4) is provided with a wire harness, and the other end of the wire harness extends out of the front combination lamp shell and is used for electrically connecting with a main wire harness of an electric vehicle body.

10. A two-wheeled electric vehicle characterized by comprising: The two-wheeled electric vehicle frame and the front combination lamp provided with the front combination lamp shell according to any one of claims 1-8.

Citation Information

Patent Citations

  • Vehicle lamp with electrical connector waterproof device and electric vehicle

    CN220728016U