Nickel processing bell jar furnace based on electric heating technology

By using electric heating technology and a simplified rotating door structure, the nickel processing bell furnace solves the problems of complex operation and uneven cooling of traditional nickel processing bell furnaces, achieving efficient and uniform nickel material processing, and improving yield and equipment lifespan.

CN223954604UActive Publication Date: 2026-02-27WU XI BOLI ALLOY SCI&TECH CO LTD
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Patent Information

Application Number
CN202520546047.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-26
Publication Date
2026-02-27
Estimated Expiration
2035-03-26

AI Technical Summary

Technical Problem

Traditional nickel processing bell furnaces have complex rotating door operations, which affects work efficiency. Poor sealing leads to oxidation, and the cooling rate is slow, which cannot meet the requirements for high-quality nickel materials.

Method used

Employing electric heating technology, a simplified rotating door structure and water-cooling components are designed. The rotating door opens and closes quickly through a snap-fit ​​assembly, and is combined with a spray head for efficient cooling, ensuring both sealing and uniform cooling.

Benefits of technology

It improves the processing efficiency and quality of nickel materials, prevents oxidation, controls grain growth and stress distribution, and increases yield and equipment lifespan.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a nickel processing bell-type furnace based on an electric heating technology, which belongs to the technical field of metal processing and comprises a bell-type furnace body, a cover body is fixedly mounted at the top of the bell-type furnace body, a heating device is arranged at the bottom of the cover body, a cooling component is arranged in the bell-type furnace body, and the cooling component is arranged in the bell-type furnace body. The cooling assembly comprises a water tank, two groups of short pipes are fixedly mounted at the top of the water tank, and connecting pipes are arranged at the tops of the two groups of short pipes, so that the rotating door can be conveniently and quickly opened and closed, the rotating door can be tightly closed, heat loss in the furnace can be prevented, and the stability of the temperature in the furnace can be kept; and the door is ensured not to be opened accidentally in the machining process, the distribution of internal stress of the nickel material can be better controlled, and the risks of defects such as deformation and cracking of the material are reduced, so that the quality and the yield of the nickel material are improved, and the environment in the furnace can be more quickly recovered to the state that the next batch of machining can be carried out.
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Description

TECHNICAL FIELD

[0001] The utility model relates to metal processing technical field especially, relates to a nickel processing bell jar furnace based on electric heating technology. BACKGROUND

[0002] In modern industry, nickel is widely used in aerospace, electronics, chemical industry and many other fields as an important metal material. These high-end applications have very high requirements on the performance of nickel materials, and heat treatment is the key link to improve the performance of nickel materials. Nickel processing bell jar furnace plays an important role in the heat treatment process of nickel. With the expansion of industrial production scale and the continuous improvement of the quality requirements of nickel materials, higher requirements are put forward for the performance of nickel processing bell jar furnace, and the traditional nickel processing bell jar furnace rotating door often has deficiencies in design. The opening and closing mode of some rotating doors is relatively complex, which may require multiple people to cooperate or use special tools. For example, through a large number of bolt fixation or complex mechanical lock structure, the operator needs to spend a lot of time to open and close the rotating door when loading and unloading nickel materials, which seriously affects the work efficiency, especially in large-scale production, frequent loading and unloading operation makes this low efficiency problem more prominent, and leads to poor air tightness. Because of poor sealing, external air is easy to enter the furnace, which may cause oxidation and other adverse reactions of nickel materials at high temperature, reducing the quality of nickel materials. The traditional cooling method is natural cooling, which is very slow. The grain growth and stress release in the nickel material are difficult to control, which may lead to uneven material performance and cannot meet the requirements of high-quality nickel materials. Therefore, we propose a nickel processing bell jar furnace based on electric heating technology to solve this problem. CONTENT OF THE UTILITY MODEL

[0003] The utility model aims at providing a nickel processing bell jar furnace based on electric heating technology to solve the problems proposed in the above background technology.

[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0005] A nickel processing bell-shaped furnace based on electric heating technology includes: a bell-shaped furnace body, a cover fixedly installed on the top of the bell-shaped furnace body, a heating device provided at the bottom of the cover, a cooling assembly inside the bell-shaped furnace body, the cooling assembly including: a water tank, two sets of short pipes fixedly installed on the top of the water tank, each set of short pipes having a connecting pipe at the top, a square water box fixedly installed at one end of each set of connecting pipes, and a spray head fixedly installed at the bottom of each set of square water boxes; a shell fixedly installed on one side of the bell-shaped furnace body, a rotating door rotatably installed on one side of the shell, a placement groove opened inside the shell, a snap-fit ​​assembly inside the placement groove, the snap-fit ​​assembly including: a sliding plate, a connecting shaft and two sets of insert plates fixedly installed on both sides of the sliding plate respectively, the two sets of insert plates being movably inserted into the interior of the rotating door, the connecting shaft slidingly penetrating to one side of the shell, and a pull plate fixedly installed at one end of the connecting shaft.

[0006] Preferably, a water pump is fixedly installed at the top of each of the two sets of short pipes, the top of each of the two sets of water pumps is fixedly connected to a corresponding connecting pipe, the two sets of connecting pipes are fixedly connected to the cover, and the two sets of connecting pipes penetrate into the interior of the bell-shaped furnace body.

[0007] Preferably, the slide plate is slidably installed inside the placement groove, and the placement groove is provided with two sets of springs, the two ends of the two sets of springs being fixedly connected to the slide plate and the inner wall of one side of the placement groove, respectively.

[0008] Preferably, the slide plate has two sets of sliding rods slidably installed inside, and the two sets of sliding rods are respectively fixedly connected to the inner walls of the two sides of the placement groove.

[0009] Preferably, the water tank is fixedly installed on the rear side of the bell-shaped furnace body, and a water inlet pipe is fixedly installed on the top of the water tank. An insulation board is provided between the outer wall and the inner wall of the bell-shaped furnace body.

[0010] Preferably, an exhaust pipe is fixedly installed on the top of the bell-shaped furnace body, and two sets of drain pipes and multiple sets of support legs are fixedly installed on the bottom of the bell-shaped furnace body.

[0011] In this utility model, a nickel processing bell-shaped furnace based on electric heating technology is provided. It has the advantages of a rotating door, a buckle assembly, and a heat preservation plate. By pulling the pull plate, the pull plate drives the connecting shaft and the sliding plate to move. The sliding plate causes two sets of insert plates to disengage from the inside of the rotating door while squeezing two sets of springs. At this time, the rotating door is opened. Under the reset action of the two sets of springs, the sliding plate causes the two sets of insert plates to re-insert into the inside of the rotating door. This structure is simple and easy to operate, and it is convenient to quickly open and close the rotating door. It can ensure that the rotating door is tightly closed, which can prevent heat loss from the furnace and maintain the stability of the furnace temperature. It also ensures that the rotating door will not be accidentally opened during processing.

[0012] The utility model discloses a nickel processing bell jar furnace based on electric heating technology, be provided with water cooling assembly through setting, through two groups of water pump and connecting pipe, make the water source inside water tank from two groups of square water box bottom multiple spray head spray, at this time, it is convenient to effectively cool the nickel material of processing, at this time, flue gas and waste water are discharged from the exhaust pipe and the drain pipe of bell jar furnace body top and bottom respectively, compared with uneven natural cooling, water cooling can better control the distribution of nickel material internal stress, reduce the risk of material deformation, cracking and other defects, thereby improve the quality and yield of nickel material, can make the furnace environment fasterly restore to the state that the next batch processing can be carried out, and avoid the damage of high-temperature furnace environment to the parts of equipment in the processing. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 A three-dimensional structure schematic view of a nickel processing bell jar furnace based on electric heating technology is provided for the utility model;

[0014] Figure 2 A sectional view structure schematic view of a nickel processing bell furnace based on electric heating technology is provided for the utility model;

[0015] Figure 3 A partial sectional view structure schematic view of a nickel processing bell jar furnace based on electric heating technology is provided for the utility model;

[0016] Figure 4 An expanded structure schematic view of a nickel processing bell jar furnace based on electric heating technology is provided for the utility model;

[0017] Figure 5 A cooling assembly structure schematic view is provided for the utility model;

[0018] Figure 6 A Figure 3 Local enlarged view of part A.

[0019] In the drawing: 1, bell jar furnace body; 2, heat preservation board; 3, cover; 4, cooling assembly; 401, water tank; 402, water pump; 403, water inlet pipe; 404, connecting pipe; 405, square water box; 406, spray head; 5, heating device; 6, rotating door; 7, buckle assembly; 701, plugboard; 702, sliding plate; 703, spring; 704, connecting shaft; 705, sliding rod; 706, pull plate; 8, exhaust pipe; 9, drain pipe. DETAILED DESCRIPTION

[0020] The technical scheme in the embodiments of the utility model will be described clearly and completely below with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all.

[0021] Referring to Figures 1-6 The nickel processing bell furnace based on the electric heating technology comprises a bell furnace body 1, a cover body 3 fixedly installed at the top of the bell furnace body 1, a heating device 5 arranged at the bottom of the cover body 3, a cooling assembly 4 arranged in the bell furnace body 1, the cooling assembly 4 comprising a water tank 401, two groups of short pipes fixedly installed at the top of the water tank 401, two groups of connecting pipes 404 arranged at the top of the two groups of short pipes, two groups of square water boxes 405 fixedly installed at one end of the two groups of connecting pipes 404, two groups of spray heads 406 fixedly installed at the bottom of the two groups of square water boxes 405, a shell fixedly installed at one side of the bell furnace body 1, a rotating door 6 rotatably installed at one side of the shell, a placing groove arranged in the shell, and a buckle assembly 7 arranged in the placing groove, the buckle assembly 7 comprising a sliding plate 702, two groups of insertion plates 701 and a connecting shaft 704 fixedly installed at the two sides of the sliding plate 702, the two groups of insertion plates 701 being movably inserted into the rotating door 6, and the connecting shaft 704 being slidably penetrated to one side of the shell and having a pull plate 706 fixedly installed at one end of the connecting shaft 704.

[0022] In the embodiment, the two groups of short pipes are fixedly installed at the top of the water tank 401, the two groups of water pumps 402 are fixedly connected to the top of the two groups of connecting pipes 404, the two groups of connecting pipes 404 are fixedly connected to the cover body 3 and are penetrated into the bell furnace body 1, the water source is sprayed from the spray heads 406 in the water tank 401, the nickel material is cooled, the sliding plate 702 is slidably installed in the placing groove, two groups of springs 703 are arranged in the placing groove, the two ends of the two groups of springs 703 are fixedly connected to the sliding plate 702 and the inner wall of one side of the placing groove, the two groups of insertion plates 701 are reset, and the rotating door 6 is prevented from being accidentally opened during the processing.

[0023] In the embodiment, the two groups of sliding rods 705 are slidably installed in the sliding plate 702, the two ends of the two groups of sliding rods 705 are fixedly connected to the inner walls of the two sides of the placing groove, the sliding plate 702 is stably slid, the water tank 401 is fixedly installed at the back of the bell furnace body 1, the water inlet pipe 403 is fixedly installed at the top of the water tank 401, the heat preservation plate 2 is arranged between the outer wall and the inner wall of the bell furnace body 1, the heat in the furnace is prevented from being quickly lost, the exhaust pipe 8 is fixedly installed at the top of the bell furnace body 1, and the two groups of drain pipes 9 and the plurality of support legs are fixedly installed at the bottom of the bell furnace body 1, so that the generated gas during the cooling and quenching is discharged and the waste liquid after cooling is discharged.

[0024] In the embodiment, when in use, the pull plate 706 is pulled to move the connecting shaft 704 and the sliding plate 702, so that the sliding plate 702 extrudes the two groups of spring 703 while driving the two groups of plug plate 701 to separate from the inside of the rotating door 6, at this time, the rotating door 6 is opened, then the nickel material to be processed is placed in the inside of the bell jar furnace body 1, at this time, the heating device 5 is opened, the heat in the furnace is prevented from being quickly lost and dissipated by the heat preservation plate 2, then the rotating door 6 is reversely closed, under the reset action of the two groups of spring 703, the sliding plate 702 drives the two groups of plug plate 701 to reinsert into the inside of the rotating door 6, at this time, the heat is concentrated and irradiated on the nickel material under the action of the reflecting cover in the bell jar furnace body 1, after processing, the water in the water tank 401 is sprayed from the multiple groups of spray heads 406 at the bottom of the two groups of square water boxes 405 through the two groups of water pumps 402 and the connecting pipes 404, at this time, the processed nickel material is conveniently and effectively cooled, at this time, the flue gas and the waste water are discharged from the exhaust pipe 8 and the drain pipe 9 at the top and the bottom of the bell jar furnace body 1.

[0025] The nickel processing bell jar furnace based on the electric heating technology is described in detail. The principles and implementation manners of the utility model are described by applying specific embodiments, and the above embodiment is only used for helping to understand the method and the core idea of the utility model. It should be pointed out that, for ordinary skilled persons in the technical field, the utility model can be improved and modified in many ways without departing from the principles of the utility model, and these improvements and modifications also fall within the protection scope of the utility model claims.

Claims

1. A nickel processing bell furnace based on electrical heating technology, characterized in that, The utility model relates to a bell furnace body (1), the top of bell furnace body (1) is fixedly installed cover (3), the bottom of cover (3) is provided with heating device (5), the inside of bell furnace body (1) is provided with cooling assembly (4), cooling assembly (4) includes: water tank (401), the top of water tank (401) is fixedly installed two groups of short pipes, and the top of two groups of short pipes is provided with connecting pipe (404), and one end of two groups of connecting pipe (404) is fixedly installed square water box (405), and the bottom of two groups of square water box (405) is fixedly installed shower head (406), and one side of bell furnace body (1) is fixedly installed shell, and one side of shell is rotatably installed rotating door (6), and the inside of shell is provided with placing groove, and the inside of placing groove is provided with buckle assembly (7), and buckle assembly (7) includes: sliding plate (702), and the both sides of sliding plate (702) are fixedly installed connecting shaft (704) and two groups of plugboard (701) respectively, and two groups of plugboard (701) are movably inserted in the inside of rotating door (6), and connecting shaft (704) is slidably penetrated to one side of shell, and one end of connecting shaft (704) is fixedly installed pull plate (706). Two groups of short pipes are fixedly installed water pump (402) on the top, and the top of two groups of water pump (402) is fixedly connected with corresponding connecting pipe (404), and two groups of connecting pipe (404) are fixedly connected with cover (3), and two groups of connecting pipe (404) are penetrated to the inside of bell furnace body (1).

2. A nickel processing bell furnace based on electric heating technology according to claim 1, characterized in that, The sliding plate (702) is slidably installed in the inside of the placing groove, and two groups of springs (703) are arranged in the inside of the placing groove, and the two ends of the two groups of springs (703) are fixedly connected with the sliding plate (702) and the inner wall of one side of the placing groove respectively.

3. A nickel processing bell furnace based on electric heating technology according to claim 1, characterized in that, Two groups of slide rods (705) are slidably installed in the inside of the sliding plate (702), and the two ends of the two groups of slide rods (705) are fixedly connected with the inner walls of the two sides of the placing groove respectively.

4. A nickel processing bell furnace based on electric heating technology according to claim 1, characterized in that, The water tank (401) is fixedly installed on the back side of the bell furnace body (1), and a water inlet pipe (403) is fixedly installed on the top of the water tank (401), and a heat preservation plate (2) is arranged between the outer wall and the inner wall of the bell furnace body (1).

5. A nickel processing bell furnace based on electric heating technology according to claim 1, characterized in that, An exhaust pipe (8) is fixedly installed on the top of the bell furnace body (1), and two groups of drain pipes (9) and multiple support legs are fixedly installed on the bottom of the bell furnace body (1).

6. A nickel processing bell furnace based on electric heating technology according to claim 1, characterized in that, ​