Molten aluminum smelting furnace capable of easily discharging molten aluminum at furnace bottom

By setting a bottom material outlet and a bottom material gate at the bottom of the aluminum molten furnace, combined with an inclined flow channel, the inconvenience of manually cleaning the aluminum molten bottom and the damage to the furnace body in the existing technology are solved, realizing automatic discharge and a safe and efficient cleaning process.

CN223954619UActive Publication Date: 2026-02-27肇庆南都再生铝业有限公司
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Patent Information

Application Number
CN202520484906.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-02-27
Estimated Expiration
2035-03-18

AI Technical Summary

Technical Problem

The existing aluminum melting furnaces require manual scooping out the residual aluminum liquid from the bottom of the furnace during cleaning, which is inconvenient and can easily damage the furnace body.

Method used

A bottom material outlet is set at the bottom of the aluminum molten furnace, equipped with a bottom material gate and a safety locking structure. Combined with the inclined aluminum molten flow channel and the bottom material flow channel, the aluminum molten material at the bottom of the furnace is automatically discharged, avoiding manual cleaning.

Benefits of technology

It enables automatic discharge of molten aluminum from the bottom of the furnace, avoiding damage from dry burning of the furnace body and improving operational safety and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a molten aluminum smelter capable of easily discharging molten aluminum at the bottom of the smelter, which comprises a smelter and a feed port, the smelter is provided with a bottom material discharge port at the bottom of the smelter and a molten aluminum discharge port at a position higher than the bottom of the smelter, the molten aluminum discharge port is provided with a molten aluminum gate, and the molten aluminum flows out from the molten aluminum discharge port when the molten aluminum gate is opened. The molten aluminum flow groove for guiding the molten aluminum is formed in the outer side of the molten aluminum discharge port, the molten aluminum, lower than the lower edge of the molten aluminum discharge port, in the furnace body cannot be completely emptied, and the furnace body cannot be damaged due to dry burning; the lower edge of the bottom material discharging port formed in the furnace bottom of the smelting furnace reaches the furnace bottom, the bottom material discharging port is provided with the bottom material gate, when the bottom material gate is opened, molten aluminum at the furnace bottom flows out of the bottom material discharging port, the bottom material flow groove for guiding the molten aluminum at the furnace bottom is formed in the outer side of the bottom material discharging port, and manual scooping-out and cleaning are not needed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of molten aluminum smelting equipment. BACKGROUND

[0002] The molten aluminum furnace is also called aluminum alloy melting furnace, which is mainly used for melting and heat preservation of aluminum ingot.

[0003] At present, the molten aluminum furnace at home and abroad adopts long-time continuous production mode, which needs long-time heating and heat preservation melting, and the material taking production is carried out at the same time, so the molten aluminum discharge port is usually arranged at a position higher than the furnace bottom to avoid accidentally emptying all the molten aluminum in the furnace during the material taking process and prevent the damage of the furnace. When the furnace needs to be cleaned, all the molten aluminum in the furnace needs to be discharged, but the molten aluminum discharge port higher than the furnace bottom cannot discharge all the molten aluminum in the furnace bottom, and the remaining molten aluminum needs to be manually scooped out for cleaning. UTILITY MODEL CONTENTS

[0004] The technical problem to be solved by the utility model is to provide a molten aluminum furnace capable of easily discharging molten aluminum from the furnace bottom, which can discharge the molten aluminum from the furnace bottom without manual scooping out for cleaning.

[0005] The molten aluminum furnace capable of easily discharging molten aluminum from the furnace bottom comprises a furnace and a feeding port, the furnace is provided with a bottom material discharge port at the furnace bottom and a molten aluminum discharge port at a position higher than the furnace bottom, the molten aluminum discharge port is provided with a molten aluminum gate, the molten aluminum flows out of the molten aluminum discharge port when the molten aluminum gate is opened, and a molten aluminum flow channel for guiding the molten aluminum is arranged outside the molten aluminum discharge port; the furnace is provided with a bottom material discharge port at the furnace bottom, the lower edge of the bottom material discharge port is at the same height as the furnace bottom, the bottom material discharge port is provided with a bottom material gate, the molten aluminum at the furnace bottom flows out of the bottom material discharge port when the bottom material gate is opened, and a bottom material flow channel for guiding the molten aluminum at the furnace bottom is arranged outside the bottom material discharge port.

[0006] Further, the bottom material gate is provided with a safety locking structure to prevent the bottom material gate from being accidentally opened.

[0007] Further, handles are hinged to the molten aluminum gate and / or the bottom material gate, which are opened upwardly and closed downwardly.

[0008] Further, the side wall of the molten aluminum flow channel is an inclined wall, and the molten aluminum on the wall naturally flows to the bottom of the channel.

[0009] Further, the furnace bottom is an inclined surface for guiding the molten aluminum to flow to the bottom material discharge port.

[0010] Further, a base is arranged, and the molten aluminum flow channel and / or the bottom material flow channel are arranged on the base.

[0011] Further, a footboard is arranged for the worker to walk over the molten aluminum flow channel and the bottom material flow channel.

[0012] Furthermore, the foot pedal is hinged between the molten aluminum flow channel and the bottom material flow channel, and can switch between two states: spanning above the molten aluminum flow channel and spanning above the bottom material flow channel.

[0013] The aluminum molten furnace of this invention is equipped with an aluminum molten material outlet and an aluminum molten material gate that blocks the outlet, located above the furnace bottom. When the gate is opened, the aluminum molten material flows out from the outlet, and the aluminum molten material below the lower edge of the outlet in the furnace body will not be completely drained, preventing the furnace body from being damaged by dry burning. At the bottom of the furnace, there is a bottom material outlet and a bottom material gate that blocks it. When the gate is opened, the aluminum molten material at the bottom of the furnace flows out through the outlet along the bottom material trough, eliminating the need for manual scooping and cleaning. Attached Figure Description

[0014] Figure 1 It is a 3D view of the aluminum molten metal furnace with the gate closed and the foot pedal flat.

[0015] Figure 2 This is a cross-sectional view of the aluminum molten metal furnace with the gate closed and the foot pedal flat.

[0016] Figure 3 This is a 3D view of the aluminum molten metal furnace with the gate open.

[0017] Figure 4 This is a 3D view of the bottom gate of an aluminum molten metal furnace in the open state.

[0018] Figure 5 It is a 3D view of an aluminum molten metal furnace with the gate closed and the foot pedal tilted.

[0019] Figure 6 yes Figure 1 A magnified view of a portion of the image, showing a larger area. Figure 1 Part I.

[0020] Figure 7 yes Figure 4 A magnified view of a portion of the image, showing a larger area. Figure 4 Part II. Detailed Implementation

[0021] The present invention will be further described in detail below with reference to specific embodiments.

[0022] like Figure 1 The aluminum melting furnace shown has a feed inlet 2 on the upper rear side of the furnace body 1. Aluminum material enters the furnace body 1 through the feed inlet 2 and is heated and melted into aluminum liquid.

[0023] like Figure 2 As shown, a cement base 8 is provided at the furnace bottom 10, with its front extending outside the furnace body 1. Figure 3 and Figure 4The furnace body 1 has an aluminum molten material outlet 30 on the left and a bottom material outlet 40 on the right at the lower front side. The aluminum molten material outlet 30 is equipped with an aluminum molten material gate 5, and the bottom material outlet 40 is equipped with a bottom material gate 6. The lower edge of the aluminum molten material outlet 30 is higher than the furnace bottom 10, and the lower edge of the bottom material outlet 40 reaches the furnace bottom 10. The base 8 has an aluminum molten material flow channel 3 at the front corresponding to the aluminum molten material outlet 30, and a bottom material flow channel 4 at the bottom material outlet 40.

[0024] When it is necessary to remove molten aluminum, operate to open molten aluminum gate 5, such as... Figure 3 As shown, molten aluminum flows out through the molten aluminum outlet 30 and then through the molten aluminum flow channel 3. The side wall of the molten aluminum flow channel 3 is inclined, allowing the molten aluminum on the wall to naturally flow to the bottom of the channel. After the material is collected, the molten aluminum gate 5 is closed. The bottom material gate 6 remains closed, so the molten aluminum in the furnace body below the lower edge of the molten aluminum outlet 30 will not be completely drained, and the furnace body 1 will not be damaged by dry burning. The molten aluminum gate 5 is hinged with a first handle 51. Pulling the first handle 51 upwards moves the molten aluminum gate 5 upwards along the first track 52 to open the molten aluminum gate 5; pressing the first handle 51 downwards moves the molten aluminum gate 5 downwards along the first track 52 to close the molten aluminum gate 5.

[0025] When it is necessary to drain the molten aluminum from the bottom of the furnace (10), open the bottom material gate (6). Figure 4 As shown, the molten aluminum at the furnace bottom 10 can flow out through the bottom material outlet 40 and then through the bottom material flow channel 4. Figure 2 As shown, the furnace bottom 10 is inclined, guiding the molten aluminum in the furnace bottom 10 towards the bottom material outlet 40. After the molten aluminum in the furnace bottom 10 is emptied, the bottom material gate 6 is closed. To prevent the bottom material gate 6 from being accidentally opened to empty the molten aluminum in the furnace body 1 and damaging the furnace body 1, the bottom material gate 6 is equipped with a safety locking structure as follows: the bottom material gate 6 is hinged to a second handle 61, such as... Figure 6 As shown, the second handle 61 has a limit hole 631, and a locking block with a locking hole 632 protrudes from the outer wall of the furnace body 1. The locking bolt 630 passes through the locking hole 632 and is inserted into the limit hole 631 to fix the second handle 61, preventing the second handle 61 from being accidentally pulled open by the bottom material gate 6 to drain the aluminum liquid in the furnace body 1 and damage the furnace body 1. See Figure 7 When it is necessary to open the bottom material gate 6, the locking bolt 630 must be pulled out before the second handle 61 can be pulled upward to move the bottom material gate 6 upward along the second track 62 to open the bottom material outlet 40. When it is necessary to close the bottom material gate 6, the second handle 61 should be pressed down to move the bottom material gate 6 downward along the second track 62 to close the bottom material gate 6. Then, the locking bolt 630 should be inserted into the locking hole 632 and the limit hole 631 to fix the second handle 61.

[0026] like Figure 1As shown, the base 8 is provided with a first platform 81 at the left side of the aluminum liquid channel 3, a second platform 82 between the aluminum liquid channel 3 and the bottom material channel 4, and a third platform 83 at the right side of the bottom material channel 4. The first platform 81 is wider than the second platform 82, and the third platform 83 is also wider than the second platform 82. A footboard 9 for the worker to walk on is hinged on the second platform 82. When the worker walks from the first platform 81 to the third platform 83, the footboard 9 is first laid flat to span above the aluminum liquid channel 3. The worker walks from the first platform 81 to the second platform 82 between the aluminum liquid channel 3 and the bottom material channel 4 via the footboard 9, and then turns the footboard 9 to be placed on the third platform 83 to span above the bottom material channel 4, so as to walk on the third platform 83 over the bottom material channel 4. Figure 5 As shown, the base 8 is provided with a first platform 81 at the left side of the aluminum liquid channel 3, a second platform 82 between the aluminum liquid channel 3 and the bottom material channel 4, and a third platform 83 at the right side of the bottom material channel 4. The first platform 81 is wider than the second platform 82, and the third platform 83 is also wider than the second platform 82. A footboard 9 for the worker to walk on is hinged on the second platform 82. When the worker walks from the first platform 81 to the third platform 83, the footboard 9 is first laid flat to span above the aluminum liquid channel 3. The worker walks from the first platform 81 to the second platform 82 between the aluminum liquid channel 3 and the bottom material channel 4 via the footboard 9, and then turns the footboard 9 to be placed on the third platform 83 to span above the bottom material channel 4, so as to walk on the third

Claims

1. A molten aluminium bath furnace which facilitates the tapping of the molten aluminium from the bottom of the furnace, characterised in that: The furnace is provided with a bottom material outlet at the bottom and a liquid aluminum outlet at a position higher than the bottom, the liquid aluminum outlet is provided with a liquid aluminum gate, the liquid aluminum gate is opened to make the liquid aluminum flow out of the liquid aluminum outlet, and a liquid aluminum flow channel is provided outside the liquid aluminum outlet to guide the liquid aluminum.

2. The molten metal holding furnace of claim 1, wherein: The bottom material gate is provided with a safety locking structure to prevent the bottom material gate from being opened by accident.

3. The molten metal holding furnace of claim 1, wherein: A handle is hinged to the liquid aluminum gate and / or the bottom material gate, and is opened upwardly and closed downwardly.

4. The molten metal holding furnace of claim 1, wherein: The sidewall of the liquid aluminum flow channel is an inclined wall, and the liquid aluminum on the wall naturally flows to the bottom of the channel.

5. The molten metal holding furnace of claim 1, wherein: The bottom of the furnace is an inclined surface to guide the liquid aluminum to flow to the bottom material outlet.

6. The molten metal holding furnace of claim 1, wherein: A base is provided, and the liquid aluminum flow channel and / or the bottom material flow channel are formed in the base.

7. The molten metal holding furnace of claim 1, wherein: A footboard is provided for the staff to walk over the liquid aluminum flow channel and the bottom material flow channel.

8. The molten metal holding furnace of claim 7, wherein: The footboard is hinged between the liquid aluminum flow channel and the bottom material flow channel, and can be switched between the state of crossing over the liquid aluminum flow channel and the state of crossing over the bottom material flow channel.