Automatic stewed noodle sheet laminating machine

Abstract

The utility model relates to the technical field of stewed noodle processing auxiliary equipment, in particular to an automatic stewed noodle laminating machine. Comprising a processing and conveying mechanism, an oil coating mechanism arranged on the processing and conveying mechanism, and a lamination device arranged below the output end of the processing and conveying mechanism, the lamination device comprises a material trap horizontally installed below the output end of the processing output mechanism in a reciprocating sliding mode, a tray is vertically installed in the material trap in a sliding mode, a sealing ring attached to the inner wall of the material trap is arranged on the outer edge face of the tray, a piston is arranged in the material trap and located below the tray, and a stud is rotatably installed at the bottom end of the piston. A screw hole matched with the stud is formed in the bottom wall of the material trap, and the lower end of the stud extends out of the screw hole. Through cooperation of reciprocating movement of the material trap, the conveying belt and self-gravity sinking of the tray, the stewed noodle slices are gradually stacked, and high efficiency and convenience are achieved. Before the stewed noodle sheets are stacked, the surfaces of the stewed noodle sheets are coated with oil layers, so that the stewed noodle sheets are prevented from being stuck and are convenient to store.

Description

Technical Field

[0001] This utility model relates to the technical field of auxiliary equipment for processing braised noodle slices, and in particular to an automatic layering machine for braised noodle slices. Background Technology

[0002] Braised noodles are a traditional local snack, widely loved by consumers. Generally, this type of noodle is mostly made to order in restaurants, which isn't conducive to chain development. Therefore, many businesses have combined traditional techniques with modern production methods to create "pre-made braised noodle sheets." Shop owners or individuals can purchase these sheets and then stretch the noodles at home. Consequently, many businesses have developed or purchased braised noodle machines to produce these pre-made sheets.

[0003] Traditional noodle making machines include: dough mixing, dough pressing, dough rolling, and noodle sheet conveying. However, since pre-made noodle sheets are mostly sold in multi-layered stacks, manual stacking not only compromises hygiene but also reduces efficiency.

[0004] Therefore, this utility model provides an automatic stacking machine for braised noodle sheets, which directly transports the braised noodle sheets to the stacking assembly for automatic stacking after the sheets are rolled and formed, making it more convenient and faster. Utility Model Content

[0005] The purpose of this invention is to solve the problems existing in the prior art by proposing an automatic layering machine for braised noodles.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An automatic noodle sheet stacking machine includes a processing and conveying mechanism, an oiling mechanism placed on the processing and conveying mechanism, and a stacking device disposed below the output end of the processing and conveying mechanism.

[0008] The stacking device includes a material trap that is horizontally reciprocatingly slidably installed below the output end of the processing output mechanism. A tray is vertically slidably installed inside the material trap. A piston is located below the tray inside the material trap. A stud is rotatably installed at the bottom end of the piston. A screw hole that mates with the stud is provided on the bottom wall of the material trap. The lower end of the stud extends out of the screw hole.

[0009] Preferably, at least one oiling mechanism is provided.

[0010] Preferably, the oiling mechanism includes an oil dripping pipe disposed above the processing and conveying mechanism and a brush for receiving oil droplets dripping from the oil dripping pipe, and the oil dripping pipe is connected to an oil tank via an oil pump.

[0011] Preferably, the brush is a roller brush, which is sleeved on the oil dripping pipe and rotatably mounted on the processing and conveying mechanism. The roller brush is densely covered with several oil seepage holes.

[0012] Preferably, the brush is a straight brush, which is fixed on the processing and conveying mechanism and is inclined toward the input end of the processing and conveying mechanism. The oil drip pipe is located directly above the inclined part of the straight brush.

[0013] Preferably, the length of the stud is not less than half the depth of the sink.

[0014] Preferably, both sides of the output end of the processing and conveying mechanism are fixed with extension plates, and each of the two extension plates is provided with a chute on one side opposite to the other. The material trap is provided with slide rails on both sides that slide in cooperation with the chute.

[0015] Preferably, a pressure ring is fastened to the upper end of the feed tray to restrict the movement of the tray.

[0016] Compared with the prior art, this utility model provides an automatic layering machine for braised noodles, which has the following beneficial effects:

[0017] 1. This utility model utilizes the reciprocating movement of the feed tray, the coordination of the conveyor belt, and the downward sinking of the tray under its own weight to gradually stack the noodle slices, making it highly efficient and convenient. Before stacking, an oil layer is applied to the surface of the noodle slices to prevent them from sticking together and facilitate storage.

[0018] 2. Tighten the stud to drive the piston to rise and fall in the material trap, thereby controlling the air pressure in the sealed space between the tray and the piston, and then adjusting the sinking height of the noodle slices stacked on the tray to bear the load, so as to suit the processing and production of noodle slices of different thicknesses required by customers.

[0019] Other advantages, objectives and features of this invention will be set forth in part in the description which follows; and in part will be apparent to those skilled in the art upon examination of the following description; or may be taught from practice of this invention. Attached Figure Description

[0020] Figure 1 This is a three-dimensional illustration of the present invention. Figure 1 .

[0021] Figure 2 This is a three-dimensional illustration of the present invention. Figure 2 .

[0022] Figure 3 This is an axial cross-sectional view of the oil drip tube when the brush of this utility model is a roller brush.

[0023] Figure 4 For the present utility model Figure 3 A partial schematic diagram of point A.

[0024] Figure 5 For the present utility model Figure 3A cross-sectional diagram of the combination of the roller brush and the drip pipe.

[0025] Figure 6 This is a schematic cross-sectional view of the conveying direction of the processing and conveying mechanism of this utility model.

[0026] Figure 7 This is a schematic diagram showing the interaction between the brush of this utility model, which is a straight brush, and the oil drip tube.

[0027] In the diagram: 1. Processing and conveying mechanism; 101. Support; 102. Conveyor belt; 2. Oiling mechanism; 201. Oil dripping pipe; 202. Oil delivery pipe; 203. Roller brush; 204. Straight strip brush; 3. Material trap; 4. Tray; 5. Piston; 6. Stud; 7. Pressure ring; 8. Guide rail; 9. Slide groove; 10. Extension plate; 11. Chain drive; 12. Truss; 13. Drive mechanism. Detailed Implementation

[0028] The following will refer to the appendix in the embodiments of this utility model. Figure 1-7 The technical solutions in the embodiments of this utility model will be clearly and completely described. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments.

[0029] Example 1: In order to improve the stacking efficiency of braised noodle sheets after rolling and forming, this example provides an automatic stacking machine for braised noodle sheets, including a processing and conveying mechanism 1, an oiling mechanism 2 placed on the processing and conveying mechanism 1, and a stacking device disposed below the output end of the processing and conveying mechanism 1.

[0030] The stacking device includes a material trap 3 that is horizontally reciprocatingly slidably installed below the output end of the processing output mechanism. A tray 4 is vertically slidably installed inside the material trap 3. A sealing ring that fits against the inner wall of the material trap 3 is provided on the outer edge of the tray 4. A piston 5 is provided inside the material trap 3 below the tray 4. A stud 6 is rotatably installed at the bottom end of the piston 5. A screw hole that mates with the stud 6 is provided on the bottom wall of the material trap 3. The lower end of the stud 6 extends out of the screw hole.

[0031] Principle details of this embodiment:

[0032] An automatic noodle stacking machine, comprising:

[0033] (1) Processing and conveying mechanism 1.

[0034] The processing and conveying mechanism 1 is a conveyor belt 102 mounted on a support 101 (the legs of the support 101 are omitted in the attached drawings). The input end of the conveyor belt 102 receives the rolled noodle sheets.

[0035] (2) Oiling mechanism 2.

[0036] The oiling mechanism 2 is placed on the processing and conveying mechanism 1, that is, on the mounting bracket 101 of the conveyor belt 102.

[0037] The oiling mechanism 2 includes an oil dripping pipe 201 and a brush for receiving oil droplets from the dripping pipe 201. The oil dripping pipe 201 is perpendicular to the width direction of the conveyor belt 102, and supports are provided on both sides of the bracket 101, with the oil dripping pipe 201 mounted on two supports. Several drip holes are spaced axially along the side wall of the oil dripping pipe 201, and the oil dripping pipe 201 is connected to an oil tank via an oil pump. The brush bristles are soft and contact the surface of the conveyor belt 102; the brush is also securely mounted on the two supports.

[0038] (3) Stacking device.

[0039] The stacking device is located below the output end of the processing and conveying mechanism 1, that is, below the output end of the conveyor belt 102.

[0040] The stacking device includes a material trap 3 reciprocatingly sliding below the output end of the processing output mechanism. The moving speed of the material trap 3 is the same as the moving speed of the conveyor belt 102. The sliding direction of the material trap 3 is set along the length direction of the conveyor belt 102, and the moving range of the material trap 3 does not exceed the width of the sidewall parallel to the length direction of the conveyor belt 102. A tray 4 is vertically slidably installed inside the material trap 3. The outer edge of the tray 4 is provided with a sealing ring that fits against the inner wall of the material trap 3 to ensure the airtightness between the tray 4 and the material trap 3. A piston 5 is provided inside the material trap 3 below the tray 4. A stud 6 is rotatably installed at the bottom end of the piston 5. A threaded hole that mates with the stud 6 is provided on the bottom wall of the material trap 3. The lower end of the stud 6 extends out of the threaded hole. A handle is provided at the end of the stud 6 that extends out of the threaded hole.

[0041] Based on the above technical solution:

[0042] The rolled noodle sheets move towards the sink 3 along the conveyor belt 102. When they reach the end of the conveyor belt 102, the noodle sheet ends fall onto the tray 4 inside the sink 3. As the sink 3 and the conveyor belt 102 move at the same speed, the noodle sheet continues to fall onto the tray 4 completely. Then the sink 3 resets to receive the next noodle sheet, thus stacking the noodle sheets. As the noodle sheets stack on the tray 4, the tray 4 experiences increased load and sinks, causing the stacked noodle sheets to sink as well, creating vertical space for the stack. After a certain number of layers are stacked, the noodle sheet group is removed; the tray 4 resets under air pressure and continues to receive and support the noodle sheets.

[0043] While the above process is underway, the oil pump delivers oil from the oil tank to the drip pipe 201, which then drips onto the brush through the drip hole, thus saturating the brush with oil. As the noodle sheets move along the conveyor belt 102 and pass through the brush, the brush applies oil to the surface of the noodles to prevent them from sticking together when stacked. The oil-soaked brush, followed by the brush applying oil, ensures a more even oil layer on the noodle sheets. This entire process reduces manual intervention, saving labor costs and making it easier to maintain hygiene.

[0044] Twisting the stud 6 drives the piston 5 to rise and fall within the feed trap 3, thereby controlling the air pressure in the sealed space between the tray 4 and the piston 5. This, in turn, adjusts the sinking height of the noodle slices stacked on the tray 4 to bear the load. This allows for the processing and production of noodle slices of different thicknesses as required by customers.

[0045] In summary, when this solution is in use, the reciprocating speed of the material trap 3 and the rotation speed of the conveyor belt 102 are adjusted and controlled to ensure that the noodle slices fall completely into the tray 4. As the material trap 3 reciprocates and the tray 4 sinks due to the increased weight, the noodle slices gradually stack up. Before stacking, an oil layer is applied to the surface to prevent the noodle slices from sticking together and to facilitate storage.

[0046] In this scheme, at least one set of oiling mechanism 2 is provided (two sets are shown in the attached figure) to ensure that all areas of the surface of all noodle slices can be coated with oil. The drip pipes 201 of multiple sets of oiling mechanisms 2 are connected through oil delivery pipes 202, and the oil delivery pipes 202 are connected to the oil tank through an oil pump, thereby realizing the oil delivery of multiple sets of oiling mechanisms 2.

[0047] In this embodiment, a truss 12 is provided on the support 101 of the processing and conveying mechanism 1 below the conveyor belt 102. The truss 12 is fastened with bolts to any one of the following driving mechanisms 13: hydraulic rod, electric telescopic rod, reciprocating screw mechanism (the reciprocating screw is driven by a motor fixed on the truss 12, the reciprocating screw is located below the material sink 3, a screw nut is threaded on the reciprocating screw, and the screw nut is connected to the material sink 3), and crank-slider mechanism (the crank is horizontally rotatably installed on the lower end face of the truss 12, the crank is driven by a motor fixed on the truss 12, a rocker arm is rotatably connected to the end of the crank, and the end of the rocker arm is rotatably engaged with the material sink 3). The output end of the driving structure is connected to the material sink 3, thereby driving the material sink 3 to reciprocate along the length direction of the conveyor belt 102.

[0048] In this embodiment, on the support 101 of the processing and conveying mechanism 1, extension plates 10 are bolted or welded to both sides of the output end of the conveyor belt 102. Slide rails are provided on both sides of the material trap 3. Slide grooves 9 are provided on opposite sides of the two extension plates 10 and the support 101, and guide rails 8 are slidably installed within the slide grooves 9. This provides installation support and directional guidance for the sliding of the material trap 3.

[0049] In this embodiment, the brush is a roller brush 203, which is fitted onto the oil dripping tube 201. A gap exists between the inner wall of the roller brush 203 and the outer wall of the oil dripping tube 201, while both ends of the roller brush 203 are sealed to both ends of the oil dripping tube 201. The roller brush 203 is rotatably mounted on supports on both sides of the bracket 101, and has numerous oil seepage holes. The roller brush 203 is continuously rotated by a motor. At this time, the oil in the oil dripping tube 201 seeps through the oil seepage holes into the gap between the inner wall of the roller brush 203 and the outer wall of the oil dripping tube 201, and then seeps out through the seepage holes to wet the bristles of the roller brush 203. As the roller brush 203 rolls, the oil is applied to the surface of the noodle sheet.

[0050] When there is more than one oiling mechanism 2, each roller brush 203 is integrally mounted with a sprocket at its end. All sprockets are connected by a chain and connected to a motor through chain drive 11. The same motor controls the rolling opening and closing of all roller brushes 203.

[0051] Preferably, when the brush is a roller brush 203, the drip pipe 201 can be replaced, and the shaft end of the roller brush 203 can be connected to the oil supply pipe 202 through a rotating joint. The oil is directly input into the inner cavity of the brush and seeps out through the oil seepage hole, eliminating the need for the drip pipe 201, simplifying the installation steps and saving equipment costs.

[0052] In this embodiment, the brush is a straight brush 204, which is fixed on both sides of the bracket 101 and tilted towards the input end of the processing and conveying mechanism 1. The oil dripping pipe 201 is located directly above the bristles of the tilted part of the straight brush 204. Thus, the oil dripping from the oil dripping pipe 201 falls directly onto the bristles of the straight brush 204 and is then applied to the surface of the noodle sheet.

[0053] In this embodiment, the length of the stud 6 is not less than half the depth of the feed well 3. This ensures that the piston 5 can move within the feed well 3 at a range not less than half the depth of the feed well 3, thereby increasing the degree of gas compression and ensuring a suitable pressure regulation range.

[0054] In this embodiment, a pressure ring 7 is pressed onto the upper end of the material trap 3. The inner wall of the pressure ring 7 is flush with the inner wall of the tray 4, and the pressure ring 7 is fastened to the material trap 3 by screws. The pressure ring 7 restricts the tray 4 to prevent the tray 4 from being pushed out of the material trap 3 during pressure adjustment.

[0055] Preferably, the pressure ring 7 is replaced, and multiple screw holes are provided around the upper end face of the material trap 3, with a bolt fastened in each screw hole. The depth of the screw hole is less than the length of the bolt, so that the shank diameter of the bolt is exposed. A pressure plate is fitted onto the exposed shank diameter of the bolt, allowing the pressure plate to rotate relative to the material trap 3. The tray 4 is restrained by moving the pressure plate above it.

[0056] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

[0057] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.

[0058] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. An automatic layering machine for braised noodles, characterized in that, It includes a processing conveying mechanism (1), an oiling mechanism (2) placed on the processing conveying mechanism (1), and a stacking device disposed below the output end of the processing conveying mechanism (1); The stacking device includes a material trap (3) that is horizontally reciprocatingly slidably installed below the output end of the processing output mechanism. A tray (4) is vertically slidably installed inside the material trap (3). A piston (5) is provided inside the material trap (3) below the tray (4). A stud (6) is rotatably installed at the bottom end of the piston (5). A screw hole that mates with the stud (6) is provided on the bottom wall of the material trap (3). The lower end of the stud (6) extends out of the screw hole.

2. The automatic layering machine for braised noodles according to claim 1, characterized in that, At least one oiling mechanism (2) shall be provided.

3. The automatic layering machine for braised noodles according to claim 1, characterized in that, The oiling mechanism (2) includes an oil dripping pipe (201) disposed above the processing and conveying mechanism (1) and a brush for receiving oil droplets dripping from the oil dripping pipe (201). The oil dripping pipe (201) is connected to an oil tank via an oil pump.

4. The automatic layering machine for braised noodles according to claim 3, characterized in that, The brush is a roller brush (203), which is sleeved on the oil dripping pipe (201). The roller brush (203) is rotatably mounted on the processing and conveying mechanism (1). The roller brush (203) is densely covered with several oil seepage holes.

5. The automatic layering machine for braised noodles according to claim 3, characterized in that, The brush is a straight brush (204), which is fixed on the processing and conveying mechanism (1). The straight brush (204) is inclined toward the input end of the processing and conveying mechanism (1), and the oil dripping pipe (201) is located directly above the inclined part of the straight brush (204).

6. The automatic layering machine for braised noodles according to claim 1, characterized in that, The length of the stud (6) is not less than half the depth of the sinker (3).

7. The automatic layering machine for braised noodles according to claim 1, characterized in that, Both sides of the output end of the processing and conveying mechanism (1) are fixed with extension plates (10), and each of the two extension plates (10) is provided with a chute (9) on one side opposite to the other. The material trap (3) is provided with slide rails that slide in cooperation with the chute (9) on both sides.

8. The automatic layering machine for braised noodles according to claim 1, characterized in that, A pressure ring (7) is fastened to the upper end of the feed trap (3) to restrict the movement of the tray (4).

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