Dry fog dust suppression equipment of coal preparation transfer station

By installing dry fog dust suppression components on truss tracks inside the transfer station, and using drive and sensing components to achieve mobile spraying, the problem of limited dust suppression range in fixed designs is solved, and a comprehensive dust suppression effect is achieved inside the transfer station.

CN223959392UActive Publication Date: 2026-03-03HEBEI ZONGHENG GRP FENGNAN STEEL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

The existing dry fog dust suppression system is a fixed design, which limits the range of dust suppression and makes it difficult to effectively and comprehensively suppress dust in the internal areas of coal transfer stations.

Method used

The dry fog dust suppression component is mounted on a truss track, combined with a drive component and a sensing component, to enable the dry fog dust suppression component to move and spray inside the transfer station, using atomizing nozzles to spray micro-mist for comprehensive dust suppression.

Benefits of technology

It improved the dust suppression effect inside the transfer station, achieved full coverage of the internal areas of the transfer station, and enhanced the practicality of dust suppression.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of dry fog dust suppression, in particular to dry fog dust suppression equipment of a coal preparation transfer station, which comprises a truss track, and a dry fog dust suppression component is arranged on the truss track; the dry fog dust suppression assembly comprises a case, a water tank is fixedly installed on the upper side of the case, a water receiving elbow is installed on the upper side of the water tank in a communicating mode, a second electromagnetic valve is fixedly installed at the port of the water receiving elbow, a high-pressure water pump and a stand column are fixedly installed at the bottom of the case, and an atomization nozzle is fixedly installed at the lower end of the stand column. A second communicating pipe is communicated between the atomizing nozzle and the high-pressure water pump, and a water supply pipe is arranged at the right side end part of the truss track. According to the utility model, the dry fog dust suppression assembly is arranged on the truss track, and the truss track is generally arranged along the interior of the transfer station, so that the dry fog dust suppression assembly can perform a comprehensive dust suppression effect on the internal section of the transfer station, the dust suppression effect on the transfer station is improved, and the practicability is enhanced.
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Description

Technical Field

[0001] This utility model relates to the field of dry fog dust suppression technology, and in particular to a dry fog dust suppression device for a coal preparation and transfer station. Background Technology

[0002] The coal preparation and transfer station is an important link connecting different belt conveyors. It is used to transport coal from the stockyard through belts, transfer stations and pre-crushers to the coal storage silo, and then automatically blend coal according to the needs of coking. Finally, the blended clean coal is transported to the coal tower for storage, ready to be used for coal charging operations in the coke oven at any time.

[0003] The utility model patent with authorization announcement number CN216272108U provides a dry fog dust suppression system for a coal conveying transfer station, which relates to the field of coal mine dust suppression technology. It includes a dry fog generating device and a spraying device assembly. The dry fog generating device is connected to the spraying device assembly. There are multiple spraying device assemblies. Each spraying device assembly includes a housing and a sprayer. The sprayer is installed on the housing.

[0004] The dry fog dust suppression system proposed in the above patent is a fixed design, which limits the dust suppression range and makes it difficult to effectively and comprehensively suppress dust in the internal area of ​​the coal transfer station. In order to overcome the shortcomings of the above technology, we propose a dry fog dust suppression device for coal transfer stations. Utility Model Content

[0005] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a dry fog dust suppression device for coal preparation and transfer stations.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A dry fog dust suppression device for a coal preparation and transfer station includes a truss track on which a dry fog dust suppression component is mounted. The dry fog dust suppression component includes a housing, a water tank fixedly mounted on the upper side of the housing, a water inlet bend connected to the upper side of the water tank, a second solenoid valve fixedly mounted at the port of the water inlet bend, a high-pressure water pump and a column fixedly mounted at the bottom of the housing, an atomizing nozzle fixedly mounted at the lower end of the column, a first connecting pipe connecting the high-pressure water pump and the water tank, a second connecting pipe connecting the atomizing nozzle and the high-pressure water pump, and a water supply pipe located at the right end of the truss track, with the first solenoid valve mounted at the lower end of the water supply pipe.

[0008] Furthermore, the chassis is equipped with a drive assembly and a sensing assembly.

[0009] Furthermore, the drive assembly includes a drive shaft and a driven shaft, both of which rotate through the housing. Rollers are fixedly installed at both ends of the drive shaft and the driven shaft, and annular grooves are formed on the rollers.

[0010] Furthermore, a large gear is fixedly mounted on the drive shaft, and a built-in motor is provided on the side of the large gear. The built-in motor is fixedly mounted inside the chassis, and a small gear is fixedly mounted on the output end of the built-in motor. The small gear meshes with the large gear.

[0011] Furthermore, the sensing component includes pressure sensors, two of which are symmetrically fixedly mounted on the side wall of the chassis. A telescopic rod is fixedly mounted on the side of each pressure sensor, and a contact plate is fixedly mounted on the outer end of the telescopic rod. A spring is fixedly connected between the pressure sensor and the contact plate, and a controller is fixedly mounted on the side of the chassis.

[0012] Furthermore, the truss track includes an upper crossbeam and a lower crossbeam, with several struts fixedly connected between the upper and lower crossbeams. Mounting plates are symmetrically fixedly connected to both ends of the upper and lower crossbeams, and screw positioning holes are provided on the mounting plates.

[0013] Furthermore, the annular groove is engaged with the upper crossbeam.

[0014] Compared with related technologies, the dry fog dust suppression device for a coal preparation and transfer station proposed in this utility model has the following beneficial effects:

[0015] In this utility model, a dry fog dust suppression device for a coal preparation and transfer station is described. By setting the dry fog dust suppression components on a truss track, which can be laid inside the transfer station's workshop, the dry fog dust suppression components have their own drive components, which can move on the truss track and perform atomized spraying. Its effective range is greatly improved compared to fixed spraying equipment. By simply laying the truss track along the interior of the transfer station, the dry fog dust suppression components can comprehensively reduce dust in the internal area of ​​the transfer station, improving the dust reduction effect and enhancing practicality. Attached Figure Description

[0016] Figure 1 A three-dimensional structural diagram of a dry fog dust suppression device for a coal preparation and transfer station proposed in this utility model. Figure 1 ;

[0017] Figure 2 This utility model presents a three-dimensional structural diagram of a dry fog dust suppression device for a coal preparation and transfer station. Figure 2 ;

[0018] Figure 3 This is a three-dimensional structural diagram of the truss track;

[0019] Figure 4 Schematic diagram of the three-dimensional structure of the dry fog dust suppression component Figure 1 ;

[0020] Figure 5 Schematic diagram of the three-dimensional structure of the dry fog dust suppression component Figure 2 ;

[0021] Figure 6 This is a three-dimensional structural diagram of the driving component.

[0022] In the diagram: 1. Truss track; 11. Upper crossbeam; 12. Lower crossbeam; 13. Support rod; 14. Mounting plate; 2. Water supply pipe; 3. First solenoid valve; 4. Dry fog dust suppression component; 41. Chassis; 42. Controller; 43. Water tank; 44. Water inlet bend; 45. Second solenoid valve; 46. First connecting pipe; 47. High-pressure water pump; 48. Column; 49. Atomizing nozzle; 410. Second connecting pipe; 5. Drive component; 51. Drive shaft; 52. Driven shaft; 53. Roller; 54. Annular groove; 55. Large gear; 56. Built-in motor; 57. Small gear; 6. Sensing component; 61. Pressure sensor; 62. Telescopic rod; 63. Spring; 64. Contact plate. Detailed Implementation

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0024] Reference Figure 1-6 A dry fog dust suppression device for a coal preparation and transfer station includes a truss track 1, on which a dry fog dust suppression component 4 is installed. The dry fog dust suppression component 4 includes a housing 41, on which a water tank 43 is fixedly installed. A water inlet bend 44 is connected to the upper side of the water tank 43. A second solenoid valve 45 is fixedly installed at the port of the water inlet bend 44. A high-pressure water pump 47 and a column 48 are fixedly installed at the bottom of the housing 41. An atomizing nozzle 49 is fixedly installed at the lower end of the column 48. A first connecting pipe 46 is connected between the high-pressure water pump 47 and the water tank 43. A second connecting pipe 410 is connected between the atomizing nozzle 49 and the high-pressure water pump 47. A water supply pipe 2 is provided at the right end of the truss track 1. A first solenoid valve 3 is installed at the lower end of the water supply pipe 2. A drive component 5 and a sensing component 6 are provided on the housing 41.

[0025] In this configuration, the truss track 1 includes an upper crossbeam 11 and a lower crossbeam 12. Several struts 13 are fixedly connected between the upper crossbeam 11 and the lower crossbeam 12. Mounting plates 14 are symmetrically fixedly connected to both ends of the upper crossbeam 11 and the lower crossbeam 12. The mounting plates 14 are provided with screw positioning holes.

[0026] With the above configuration, the truss track 1 is composed of an upper crossbeam 11, a lower crossbeam 12, and a strut 13, which has a large bending resistance and thus can provide strong load-bearing capacity, providing stable support for the dry fog dust suppression component 4.

[0027] In this configuration, the drive assembly 5 includes a drive shaft 51 and a driven shaft 52, both of which rotate through the housing 41. Rollers 53 are fixedly mounted at both ends of the drive shaft 51 and the driven shaft 52. Annular grooves 54 are provided on the rollers 53. A large gear 55 is fixedly mounted on the drive shaft 51. An internal motor 56 is provided on the side of the large gear 55. The internal motor 56 is fixedly mounted inside the housing 41, and a small gear 57 is fixedly mounted on the output end of the internal motor 56. The small gear 57 meshes with the large gear 55, and the annular groove 54 engages with the upper crossbeam 11.

[0028] With the above configuration, the built-in motor 56 can drive the pinion 57 to rotate. The pinion 57 meshes with the large gear 55, thereby synchronously driving the drive shaft 51 to rotate. This causes the rollers 53 at both ends of the drive shaft 51 to rotate synchronously, which in turn causes the rollers 53 to roll on the upper side of the upper crossbeam 11, driving the entire dry fog dust suppression assembly 4 to move on the upper side of the upper crossbeam 11. The driven shaft 52 and the rollers 53 at both ends follow the rotation.

[0029] In this method, the sensing component 6 includes a pressure sensor 61. Two pressure sensors 61 are symmetrically fixedly installed on the side wall of the chassis 41. A telescopic rod 62 is fixedly installed on the side of the pressure sensor 61. A contact plate 64 is fixedly installed on the outer end of the telescopic rod 62. A spring 63 is fixedly connected between the pressure sensor 61 and the contact plate 64. A controller 42 is fixedly installed on the side of the chassis 41.

[0030] With the above-described configuration, when the contact plate 64 comes into contact with the factory wall fixed to the side of the dry fog dust suppression component 4, the spring 63 will transmit contact pressure to the pressure sensor 61, and the pressure sensor 61 will sense the pressure signal. At this time, the controller 42 controls the built-in motor 56 to stop driving, so as to prevent the chassis 41 from hitting the factory wall. In addition, this stop position on the right side corresponds to the end of the water supply pipe 2 above. When water needs to be added to the water tank 43, the controller 42 controls the first solenoid valve 3 and the second solenoid valve 45 to open simultaneously. At this time, the water flowing out from the water supply pipe 2 flows down to the upper port of the water inlet bend 44, realizing the automatic water filling of the water tank 43.

[0031] The working principle of the dry fog dust suppression device for a coal preparation and transfer station provided by this utility model is as follows:

[0032] In use, the truss track 1 is laid and installed inside the factory building of the dedicated transfer station, and the dry fog dust suppression component 4 is placed on the upper side of the truss track 1, so that the annular groove 54 opened on the inner side of the roller 53 engages with the upper crossbeam 11. At the same time, a water supply pipe 2 is installed at the end of the truss track 1, so that the lower end of the water supply pipe 2 is aligned with the upper port of the upper water inlet bend 44 of the dry fog dust suppression component 4 when it stops at the end of the truss track 1. During daily use, the built-in motor 56 drives the roller 53 to rotate, causing the housing 41 to slide on the upper side of the truss track 1, and the high-pressure water pump 47 is turned on at the same time. The high-pressure water pump 47 draws water from the inside of the water tank 43 through the first connecting pipe 46 and delivers it to the atomizing nozzle 49 through the second connecting pipe 410. The atomizing nozzle 49 atomizes the water into fine droplets, forming a mist that is sprayed out. When these tiny water droplets encounter dust particles in the air, they are more likely to collide and adhere to the dust particles because they are similar in size. The water droplets will adhere to the dust particles, making them heavier and gradually agglomerating into larger particles. As the dust particles continue to grow larger, they will gradually settle to the ground under the action of gravity, thereby achieving the effect of dust suppression.

[0033] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A dry fog dust suppression device for a coal preparation and transfer station, characterized in that, Includes a truss track (1), on which a dry fog dust suppression component (4) is provided; The dry fog dust suppression component (4) includes a chassis (41), a water tank (43) is fixedly installed on the upper side of the chassis (41), a water inlet bend (44) is connected to the upper side of the water tank (43), a second solenoid valve (45) is fixedly installed at the port of the water inlet bend (44), a high-pressure water pump (47) and a column (48) are fixedly installed at the bottom of the chassis (41), an atomizing nozzle (49) is fixedly installed at the lower end of the column (48), a first connecting pipe (46) is connected between the high-pressure water pump (47) and the water tank (43), a second connecting pipe (410) is connected between the atomizing nozzle (49) and the high-pressure water pump (47), a water supply pipe (2) is provided at the right end of the truss track (1), and a first solenoid valve (3) is installed at the lower end of the water supply pipe (2).

2. The dry fog dust suppression device for a coal preparation and transfer station according to claim 1, characterized in that, The chassis (41) is provided with a drive assembly (5) and a sensing assembly (6).

3. The dry fog dust suppression device for a coal preparation and transfer station according to claim 2, characterized in that, The drive assembly (5) includes a drive shaft (51) and a driven shaft (52). Both the drive shaft (51) and the driven shaft (52) rotate through the housing (41). Rollers (53) are fixedly installed at both ends of the drive shaft (51) and the driven shaft (52). Annular grooves (54) are provided on the rollers (53).

4. The dry fog dust suppression device for a coal preparation and transfer station according to claim 3, characterized in that, A large gear (55) is fixedly installed on the drive shaft (51). A built-in motor (56) is provided on the side of the large gear (55). The built-in motor (56) is fixedly installed inside the chassis (41), and a small gear (57) is fixedly installed on the output end of the built-in motor (56). The small gear (57) meshes with the large gear (55).

5. A dry fog dust suppression device for a coal preparation and transfer station according to claim 2, characterized in that, The sensing component (6) includes a pressure sensor (61). Two pressure sensors (61) are symmetrically fixedly installed on the side wall of the chassis (41). A telescopic rod (62) is fixedly installed on the side of the pressure sensor (61). A contact plate (64) is fixedly installed on the outer end of the telescopic rod (62). A spring (63) is fixedly connected between the pressure sensor (61) and the contact plate (64). A controller (42) is fixedly installed on the side of the chassis (41).

6. The dry fog dust suppression device for a coal preparation and transfer station according to claim 1, characterized in that, The truss track (1) includes an upper crossbeam (11) and a lower crossbeam (12). Several struts (13) are fixedly connected between the upper crossbeam (11) and the lower crossbeam (12). Mounting plates (14) are symmetrically fixedly connected to both ends of the upper crossbeam (11) and the lower crossbeam (12). The mounting plates (14) are provided with screw positioning holes.

7. The dry fog dust suppression device for a coal preparation and transfer station according to claim 3, characterized in that, The annular groove (54) is engaged with the upper crossbeam (11).

Citation Information

Patent Citations

  • Dry fog dust falling system for coal conveying transfer station

    CN216272108U