Efficient mixing device of batching scale
The design of the high-efficiency mixing device of the batching scale solves the problems of easy clogging of the unloading storage hopper and cumbersome mixing, and realizes accurate proportioning and rapid mixing, thereby improving processing efficiency.
Patent Information
- Application Number
- CN202520484492.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-03-19
AI Technical Summary
Existing batching scales are prone to clogging in their unloading and storage hoppers and lack a mixing mechanism, resulting in cumbersome operation and reduced processing efficiency.
A high-efficiency mixing device for batching scales was designed, comprising components such as batching hopper, conveying impeller, slide plate, pressure rod, gravity sensor, guide pipe, motor, sub-shaft, main shaft, and stirring blades, to achieve accurate proportioning and rapid mixing, avoid clogging and reduce manual operation steps.
It achieves precise proportioning and rapid mixing of raw materials and additives, avoiding blockages and improving processing efficiency.
Smart Images

Figure CN223959596U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of batching equipment technology, specifically to a high-efficiency mixing device for batching scales. Background Technology
[0002] A batching scale is a weighing instrument used to measure the proportions of several substances in a weighed product. It has a wide range of applications, suitable for measuring both multiple materials and a single material. In the production and processing of compound fertilizers, to ensure fertilizer quality, the raw materials and additives need to be precisely proportioned before mixing, thus requiring the use of a batching scale.
[0003] A search revealed patent application CN201621439855.5, which discloses a batching device for an electronic batching scale, particularly relating to the field of feed production and processing technology. This batching device for an electronic batching scale includes: a feed hopper, a weight sensor, a support, a discharge plate I, a discharge storage hopper, a discharge trolley, a slide rail, and a discharge plate II. The feed hopper is fixed to the support, and a weight sensor is installed between the feed hopper and the support. The discharge plate I is located at the bottom of the feed hopper, and a discharge storage hopper is located below the discharge plate I. The discharge plate II is located at the bottom of the discharge storage hopper. The discharge trolley is mounted on the slide rail, and both ends of the slide rail are connected to the support. The batching device for an electronic batching scale provided by this utility model features accurate batching and a simple structure.
[0004] However, this patent has its shortcomings. The unloading hopper in the batching device of this electronic batching scale lacks a quantitative conveying component. When too much raw material is fed into the unloading hopper at once, it can easily cause blockage and affect the normal feeding operation. At the same time, this patent does not have a mixing mechanism. After each batching is completed, the staff still needs to pour the batched raw materials and additives from the unloading trolley into other mixing equipment for stirring and mixing. The operation steps are relatively cumbersome and can easily affect the processing efficiency.
[0005] To address this, we propose a high-efficiency mixing device for batching scales. Utility Model Content
[0006] The purpose of this invention is to provide a high-efficiency mixing device for a batching scale, so as to solve the problems mentioned in the background art.
[0007] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency mixing device for a batching scale, comprising a mixing tank, two mounting brackets fixedly installed at the top of the mixing tank, a batching hopper disposed between the two mounting brackets, sliding plates fixedly installed at both ends of the batching hopper, the two sliding plates slidably connected within corresponding mounting brackets, and pressure rods fixedly installed at the bottom ends of the two sliding plates. Gravity sensors are fixedly installed at the bottom ends of the mixing tank located within the two mounting brackets, and the bottom ends of the two pressure rods abut against the top ends of the corresponding gravity sensors. A transmission rod is rotatably connected to the bottom of the hopper. A conveying impeller is fixedly sleeved on the outside of the transmission rod. A mixing tank and a drive tank are arranged sequentially from top to bottom inside the mixing tank. A drive gear is rotatably connected inside the drive tank. Multiple driven gears are meshed on the outside of the drive gear. A sub-shaft is fixedly installed at the top of each of the multiple driven gears. A main shaft is fixedly installed at the top of the drive gear. The tops of the main shaft and the multiple sub-shafts extend into the mixing tank. Multiple first stirring blades are fixedly installed on the outside of the main shaft. Multiple second stirring blades are fixedly installed on the outside of each of the sub-shafts.
[0008] Optionally, a motor is fixedly installed at the front end of the batching hopper, and the output end of the motor is fixedly installed on the transmission rod. The motor drives the transmission rod to rotate, which is beneficial to the use of this equipment.
[0009] Optionally, multiple first and second stirring blades are arranged at intervals, which is beneficial to the use of this equipment.
[0010] Optionally, a connecting pipe is fixedly installed at the bottom of the batching hopper, and a guide pipe is fixedly installed at the top of the mixing tank directly below the batching hopper. The connecting pipe is slidably connected inside the guide pipe. This design is beneficial to the use of the equipment.
[0011] Optionally, a discharge pipe is fixedly installed on the left side of the mixing tank corresponding to the mixing trough, and a solenoid valve is fixedly installed inside the discharge pipe to facilitate the discharge of the mixed raw materials.
[0012] Optionally, a PLC controller is fixedly installed at the front end of the mixing tank. The PLC controller is equipped with a display screen, which facilitates the control of the equipment during operation.
[0013] Optionally, a motor is fixedly installed at the bottom of the mixing tank, and the output end of the motor is fixedly installed on the drive gear. The motor drives the drive gear to rotate, which is beneficial to the use of this equipment.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] Through the coordinated operation of the mixing hopper, conveying impeller, slide plate, pressure rod, gravity sensor, guide pipe, connecting pipe, motor, sub-shaft, main shaft, first stirring blade, second stirring blade, driven gear, driving gear, motor and transmission rod, raw materials and additives can be quickly and accurately proportioned and transported to the mixing tank in batches, avoiding blockage in the guide pipe. At the same time, the raw materials and additives can be quickly mixed directly after proportioning, reducing the number of operation steps for workers and thus further improving processing efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of a batching scale and high-efficiency mixing device according to the present invention.
[0017] Figure 2 This is a top view of a high-efficiency mixing device for a batching scale according to the present invention;
[0018] Figure 3 This is a cross-sectional view of a batching scale and high-efficiency mixing device according to the present invention;
[0019] Figure 4 This is a cross-sectional view of the drive gear in the high-efficiency mixing device of the batching scale of this utility model.
[0020] In the diagram: 1. Mixing tank; 2. Batching hopper; 3. Mounting frame; 4. PLC controller; 5. Conveying impeller; 6. Slide plate; 7. Pressure rod; 8. Gravity sensor; 9. Guide pipe; 10. Connecting pipe; 11. Mixing tank; 12. Drive tank; 13. Discharge pipe; 14. Motor; 15. Sub-shaft; 16. Main shaft; 17. First stirring blade; 18. Second stirring blade; 19. Driven gear; 20. Drive gear; 21. Motor; 22. Transmission rod. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1 to 4This utility model provides a high-efficiency mixing device for a batching scale, including a mixing tank 1. Two mounting brackets 3 are fixedly installed on the top of the mixing tank 1, and a batching hopper 2 is arranged between the two mounting brackets 3. Slide plates 6 are fixedly installed at both ends of the batching hopper 2. The two slide plates 6 are slidably connected to the corresponding mounting brackets 3, and pressure rods 7 are fixedly installed at the bottom of the two slide plates 6. Gravity sensors 8 are fixedly installed at the bottom of the mixing tank 1, which is located at the top of the two mounting brackets 3. The bottom ends of the two pressure rods 7 abut against the top ends of the corresponding gravity sensors 8. A transmission rod 22 is rotatably connected to the bottom of the batching hopper 2. 22 is fixedly fitted with a conveying impeller 5 on the outside. The mixing tank 1 is arranged from top to bottom with a mixing tank 11 and a drive tank 12. The drive tank 12 is rotatably connected with a drive gear 20. Multiple driven gears 19 are meshed on the outside of the drive gear 20. The top of each of the multiple driven gears 19 is fixedly mounted with a sub-shaft 15. The top of the drive gear 20 is fixedly mounted with a main shaft 16. The tops of the main shaft 16 and the multiple sub-shafts 15 extend into the mixing tank 11. Multiple first stirring blades 17 are fixedly mounted on the outside of the main shaft 16. Multiple second stirring blades 18 are fixedly mounted on the outside of each sub-shaft 15.
[0023] A motor 14 is fixedly installed at the front end of the mixing hopper 2. The output end of the motor 14 is fixedly installed on the transmission rod 22. The rotation of the transmission rod 22 driven by the motor 14 is beneficial to the use of this equipment. Multiple first stirring blades 17 and second stirring blades 18 are arranged alternately. This design is beneficial to the use of this equipment. A connecting pipe 10 is fixedly installed at the bottom end of the mixing hopper 2. A guide pipe 9 is fixedly installed at the top of the mixing tank 1 directly below the mixing hopper 2. The connecting pipe 10 is slidably connected in the guide pipe 9. This design is beneficial to the use of this equipment. A discharge pipe 13 is fixedly installed on the left side of the mixing tank 1, corresponding to the mixing tank 11. A solenoid valve is fixedly installed in the discharge pipe 13. The mixed raw materials are easily discharged through the discharge pipe 13. A PLC controller 4 is fixedly installed at the front end of the mixing tank 1. The PLC controller 4 is equipped with a display screen. The PLC controller 4 is used to control the operation of this equipment. A motor 21 is fixedly installed at the bottom end of the mixing tank 1. The output end of the motor 21 is fixedly installed on the drive gear 20. The rotation of the drive gear 20 driven by the motor 21 is beneficial to the use of this equipment.
[0024] Working Principle: During use, the required proportions of raw materials or additives are poured into the mixing hopper 2. The weight of the raw materials or additives causes the two sliding plates 6 and pressure rod 7 to press down. The gravity sensor 8 detects the weight of the raw materials or additives based on the pressure of the pressure rod 7 and transmits the data to the display screen on the PLC controller 4. When the required proportions are reached, the operator stops feeding and opens the discharge switch. At this time, the motor 14 drives the transmission rod 22 and the conveyor impeller 5 to rotate, causing the raw materials or additives to enter the mixing tank 1 in batches. Using the above principle, the raw materials and additives are precisely proportioned. When the mixing switch is turned on, the motor 21 drives the drive gear 20, driven gear 19, main shaft 16, sub-shaft 15, first stirring blade 17, and second stirring blade 18 to rotate, thus creating different directions of stirring for the raw materials and additives in the mixing tank 11. This type of batching scale high-efficiency mixing device is easy to use. Through the above components, the raw materials and additives can be quickly and accurately proportioned and transported to the mixing tank 1 in batches, avoiding blockage in the guide pipe 9. At the same time, it can directly and quickly stir and mix the raw materials and additives after proportioning, reducing the number of operation steps for workers and further improving processing efficiency.
[0025] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency mixing device of a batching scale, characterized in that, Including mixing tank (1), two mounting frames (3) are fixedly installed at the top of the mixing tank (1), a batching hopper (2) is arranged between the two mounting frames (3), the both ends of the batching hopper (2) are fixedly installed with sliding plates (6), the two sliding plates (6) are slidingly connected in the corresponding mounting frames (3) respectively, and the bottom ends of the two sliding plates (6) are fixedly installed with pressure rods (7), the top of the mixing tank (1) is fixedly installed with gravity sensors (8) at the bottom of the two mounting frames (3), the bottom ends of the two pressure rods (7) are respectively abutted with the top ends of the corresponding gravity sensors (8), a transmission rod (22) is rotatably connected to the bottom end of the batching hopper (2), a conveying impeller (5) is fixedly sleeved on the outer side of the transmission rod (22), a mixing groove (11) and a driving groove (12) are sequentially arranged in the mixing tank (1) from top to bottom, a driving gear (20) is rotatably connected in the driving groove (12), a plurality of driven gears (19) are meshingly connected on the outer side of the driving gear (20), a plurality of subshafts (15) are fixedly installed at the top of the driven gears (19), a main shaft (16) is fixedly installed at the top of the driving gear (20), the top of the main shaft (16) and the plurality of subshafts (15) extend into the mixing groove (11), and a plurality of first stirring blades (17) are fixedly installed on the outer side of the main shaft (16), a plurality of second stirring blades (18) are fixedly installed on the outer side of each subshaft (15).
2. The high-efficiency mixing device of the batching scale according to claim 1, characterized in that, A motor (14) is fixedly installed at the front end of the batching hopper (2), and the output end of the motor (14) is fixedly installed on the transmission rod (22).
3. The high-efficiency mixing device of the batching scale according to claim 1, characterized in that, The plurality of first stirring blades (17) and the second stirring blades (18) are arranged at intervals.
4. The high-efficiency mixing device of the batching scale according to claim 1, characterized in that, A connecting pipe (10) is fixedly installed at the bottom end of the batching hopper (2), a material guide pipe (9) is fixedly installed below the batching hopper (2) at the top of the mixing tank (1), and the connecting pipe (10) is slidingly connected in the material guide pipe (9).
5. The high-efficiency mixing device of the batching scale according to claim 1, characterized in that, A discharge pipe (13) is fixedly installed at the left side of the mixing tank (1) corresponding to the mixing groove (11), and an electromagnetic valve is fixedly installed in the discharge pipe (13).
6. The high-efficiency mixing device of the batching scale according to claim 1, characterized in that, A PLC controller (4) is fixedly installed at the front end of the mixing tank (1), and a display screen is arranged on the PLC controller (4).
7. The high-efficiency mixing device of the batching scale according to claim 1, characterized in that, A motor (21) is fixedly installed at the bottom end of the mixing tank (1), and the output end of the motor (21) is fixedly installed on the driving gear (20).
Citation Information
Patent Citations
Electronic batching scale's dosing unit
CN206325514U