Modification device capable of realizing uniform reaction and used for carbon black production
By introducing unblocking and impact components into the carbon black production unit, the problem of feed inlet blockage was solved, automated unblocking was achieved, production efficiency was improved, and safety was ensured.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-03-03
AI Technical Summary
Existing carbon black production equipment is prone to clogging at the feed inlet during the carbon black particle feeding process, which affects production stability and poses safety hazards.
A modified device including a dredging component and a striking component was designed. The dredging component loosens carbon black particles through the reciprocating motion of a rotating rod and an abutting rod, while the striking component vibrates the feed inlet by striking a striking rod, thus avoiding manual dredging.
It has achieved automated unblocking of the feed inlet, improved production efficiency, and avoided safety hazards and time waste caused by manual intervention.
Smart Images

Figure CN223959622U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of carbon black production technology, specifically to a modification device for carbon black production that enables uniform reaction. Background Technology
[0002] Carbon black, also known as charcoal black, is an amorphous form of carbon. It is a light, loose, and extremely fine black powder with a very large surface area, ranging from 10 to 3000 m² / g. It is a product obtained from the incomplete combustion or thermal decomposition of carbonaceous substances (coal, natural gas, heavy oil, fuel oil, etc.) under insufficient air conditions. Carbon black made from natural gas is called "gas black," carbon black made from oil is called "lamp black," and carbon black made from acetylene is called "acetylene black."
[0003] According to a carbon black production modification device disclosed in the public notice (Publication No.: CN216654540U), the above application controls the first motor to start running, which drives the rotating shaft to rotate, thereby driving the spiral blades to rotate. Carbon black particles are fed from the feed hopper and enter the first channel, where they are continuously stirred by the spiral blades and transported into the reaction cylinder. The gas transfer pump is turned on by personnel to input the modified gas into the conduit, which then enters the ventilation ring pipe and passes through the ventilation hole into the first channel to react and contact with the carbon black particle material that has been transported through.
[0004] However, in actual operation, the device still has some problems that urgently need to be solved. In particular, in the carbon black particle feeding stage, if the operator feeds in too much carbon black particles at once, it can easily cause blockage at the feed inlet. Once the feed inlet is blocked, it will not only interrupt the continuous supply of carbon black and affect the stable operation of the production line, but also require the operator to manually clear the blockage. This process is not only time-consuming and labor-intensive, but may also cause safety hazards due to improper operation, threatening the safety of the operators. Utility Model Content
[0005] The purpose of this invention is to provide a carbon black production modification device that can react uniformly, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a modification device for the production of carbon black that can react uniformly, comprising a connecting frame, a channel provided on the right side of the connecting frame, a heating plate installed on the surface of the channel, a feed inlet provided at the top of the channel, and a dredging component and a striking component provided on the surface of the feed inlet;
[0007] The unblocking component includes:
[0008] L-shaped plate, L-shaped plate is used to stabilize motor three;
[0009] Motor 3 is used to drive the rotating rod to rotate;
[0010] The rotating rod is used to stabilize the circular plate.
[0011] Preferably, the L-shaped plate is fixed to the surface of the feed inlet, a motor is fixed to the surface of the L-shaped plate, a rotating rod is fixed to the bottom of the output shaft of the motor, a circular plate is fixed to the surface of the rotating rod, a connecting plate is fixed to the surface of the L-shaped plate, a long rod is provided on the surface of the connecting plate, the long rod passes through the connecting plate and is slidably connected to the connecting plate, an abutment rod is fixed to the surface of the long rod, two sets of abutment rods are provided, the circular plate is located between the two sets of abutment rods, the surface of the abutment rod abuts against the surface of the circular plate, when the motor is turned on, the rotating rod drives the circular plate to rotate, the abutment rod drives the long rod to move up and down reciprocally, the protrusion drives the carbon black particles to move, loosening the carbon black particles.
[0012] Preferably, the striking assembly includes a short rod fixed to the surface of a long rod. A fixed frame is fixed to the surface of the feed inlet. A movable rod is hinged to the inner side of the fixed frame. A striking rod is fixed to the surface of the movable rod away from the fixed frame. A torsion spring is fixed to the surface of the fixed frame. The end of the torsion spring away from the fixed frame is fixed to the surface of the movable rod. When the long rod moves upward, the top of the short rod abuts against the movable rod. The movable rod drives the striking rod to flip. At this time, the striking rod strikes the feed inlet, causing the feed inlet to vibrate.
[0013] Preferably, a rotating drum is fixed to the inner side of the connecting frame, and a motor is fixed to the surface of the connecting frame. The output shaft of the motor passes through the connecting frame and the rotating drum. A door is opened on the surface of the rotating drum. A dispersing plate is fixed to the surface of the output shaft of the motor. A connecting ring is fixed to the left end of the channel. An air pump is installed on the top of the connecting frame. The suction end of the air pump is connected to the connecting ring. The end of the connecting ring away from the channel passes through the connecting frame and the rotating drum. A motor is fixed to the right end of the channel. The output shaft of the motor passes through the channel. A spiral blade is fixed to the surface of the output shaft of the motor. The suction end of the air pump is connected to the modified gas. Motors 1 and 2 are turned on. Carbon black particles are fed in through the feed port. The spiral blade rotates to convey the carbon black particles. The air pump and heating plate are turned on. The modified gas reacts with the carbon black particles. The carbon black particles enter the rotating drum through the connecting ring. The dispersing plate rotates to turn over the carbon black particles and disperse them, so that the carbon black particles react more evenly.
[0014] Preferably, the circular plate is inclined so that it moves with the rotating rod, which in turn causes the abutment rod to drive the long rod to reciprocate.
[0015] Preferably, the surface of the long rod is fixed with protrusions, which drive the carbon black particles to move, thereby loosening the carbon black particles.
[0016] Preferably, the surface of the dispersing plate is provided with perforations to facilitate the passage and dispersal of carbon black particles.
[0017] Compared with the prior art, this utility model provides a modification device for carbon black production that can react uniformly, and has the following beneficial effects:
[0018] 1. This carbon black production modification device, which enables uniform reaction, utilizes a clearing component. When the feed inlet becomes blocked, the motor is activated, causing the rotating rod to drive the circular plate to rotate. The contact rod drives the long rod to move up and down reciprocally, and the protrusions move the carbon black particles, loosening them and thus clearing the blockage. This eliminates the need for manual clearing and improves efficiency.
[0019] 2. This carbon black production modification device, which can react uniformly, uses an impact component. When the long rod reciprocates, the top of the short rod abuts against the movable rod. The movable rod drives the impact rod to flip, and the impact rod hits the feed inlet, causing the feed inlet to vibrate, further improving the unblocking efficiency. Attached Figure Description
[0020] Figure 1 This is a front view structural diagram of the present invention;
[0021] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0022] Figure 3 This is a partial cross-sectional structural diagram of the present invention;
[0023] Figure 4 This is a top view of the feed inlet structure of this utility model;
[0024] Figure 5 This is a schematic diagram of the unblocking component and the impact component of this utility model;
[0025] Figure 6 This utility model Figure 5 A schematic diagram of the enlarged structure of A in the middle.
[0026] In the diagram: 1. Connecting frame; 2. Motor 1; 3. Rotary drum; 4. Dispersing plate; 5. Box door; 6. Channel; 7. Heating plate; 10. Air pump; 11. Connecting ring; 12. Motor 2; 13. Spiral blade; 14. Feed inlet; 8. Unblocking component; 80. L-shaped plate; 81. Motor 3; 82. Rotating rod; 83. Circular plate; 84. Connecting plate; 85. Long rod; 86. Abutting rod; 9. Impact component; 90. Short rod; 91. Fixed frame; 92. Movable rod; 93. Torsion spring; 94. Impact rod. Detailed Implementation
[0027] like Figures 1-6As shown, this utility model provides a technical solution: a modification device for the production of carbon black with uniform reaction capability, including a connecting frame 1, a channel 6 provided on the right side of the connecting frame 1, a heating plate 7 installed on the surface of the channel 6, and a feed inlet 14 opened at the top of the channel 6. A clearing component 8 and a striking component 9 are provided on the surface of the feed inlet 14. The clearing component 8 includes: an L-shaped plate 80, a motor 81, a rotating rod 82, a circular plate 83, a connecting plate 84, a long rod 85, and a contact rod 86. The L-shaped plate 80 is used to stabilize the motor 81. The motor 81 drives the rotating rod 82 to rotate. The rotating rod 82 stabilizes the circular plate 83. The L-shaped plate 80 is fixed to the surface of the feed inlet 14, and the motor 81 is fixed to the surface of the L-shaped plate 80. A rotating rod 82 is fixed to the bottom of the output shaft. A circular plate 83 is fixed to the surface of the rotating rod 82. A connecting plate 84 is fixed to the surface of the L-shaped plate 80. A long rod 85 is provided on the surface of the connecting plate 84. The long rod 85 passes through the connecting plate 84 and is slidably connected to the connecting plate 84. An abutment rod 86 is fixed to the surface of the long rod 85. Two sets of abutment rods 86 are provided. The circular plate 83 is located between the two sets of abutment rods 86. The surface of the abutment rod 86 abuts against the surface of the circular plate 83. The circular plate 83 is inclined. A protrusion is fixed to the surface of the long rod 85. When the motor 81 is turned on, the rotating rod 82 drives the circular plate 83 to rotate. The abutment rod 86 drives the long rod 85 to move up and down reciprocally. The protrusion drives the carbon black particles to move, loosening the carbon black particles, thereby achieving unblocking. No manual unblocking is required, improving efficiency.
[0028] The striking component 9 includes a short rod 90, which is fixed to the surface of a long rod 85. A fixed frame 91 is fixed to the surface of the feed inlet 14. A movable rod 92 is hinged to the inner side of the fixed frame 91. A striking rod 94 is fixed to the surface of the movable rod 92 away from the fixed frame 91. A torsion spring 93 is fixed to the surface of the fixed frame 91. The end of the torsion spring 93 away from the fixed frame 91 is fixed to the surface of the movable rod 92. When the long rod 85 moves upward, the top of the short rod 90 abuts against the movable rod 92, causing the movable rod 92 to drive the striking rod 94 to flip. At this time, the striking rod 94 strikes the feed inlet 14, causing the feed inlet 14 to vibrate, further improving the unblocking efficiency.
[0029] A rotating drum 3 is fixed to the inside of the connecting frame 1. A motor 2 is fixed to the surface of the connecting frame 1. The output shaft of motor 2 passes through the connecting frame 1 and the rotating drum 3. A door 5 is opened on the surface of the rotating drum 3. A dispersing plate 4 is fixed to the surface of the output shaft of motor 2. A connecting ring 11 is fixed to the left end of the channel 6. An air pump 10 is installed on the top of the connecting frame 1. The suction end of the air pump 10 is connected to the connecting ring 11. The end of the connecting ring 11 away from the channel 6 passes through the connecting frame 1 and the rotating drum 3. A motor 2 12 is fixed to the right end of the channel 6. The output shaft of motor 2 12 passes through the channel 6. A spiral blade 13 is fixed to the surface of the output shaft of motor 2 12. The dispersing plate 4... The surface has perforations. The suction end of the air pump 10 is connected to the modified gas. Motor 12 and Motor 2 are turned on. Carbon black particles are fed in through the feed port 14. When Motor 2 is started, the spiral blades 13 rotate to convey the carbon black particles. At the same time, the air pump 10 and the heating plate 7 are turned on so that the modified gas reacts with the carbon black particles. The carbon black particles enter the rotating drum 3 through the connecting ring 11. As Motor 12 is started, the dispersing plate 4 rotates to turn the carbon black particles. At the same time, the perforations of the dispersing plate 4 allow the carbon black particles to leak out, which can disperse the carbon black particles and make the carbon black particles react more evenly.
[0030] In use, connect the suction end of the air pump 10 to the modified gas. Then, turn on motors 1-2 and 2-12. Add carbon black particles through the feed inlet 14. When motor 2-12 starts, the spiral blades 13 rotate, conveying the carbon black particles. Simultaneously, turn on the air pump 10 and heating plate 7 to allow the modified gas to react with the carbon black particles. The carbon black particles enter the rotating drum 3 through the connecting ring 11. As motor 1-2 starts, the dispersing plate 4 rotates, agitating the carbon black particles. The perforations in the dispersing plate 4 allow the carbon black particles to leak out, thus dispersing them and ensuring a more uniform reaction. If the feed inlet 14 becomes blocked, turn on motor 3-81 and the rotating rod 82. The rotating disc 83 causes the surface of the contact rod 86 to contact the surface of the disc 83, which in turn causes the long rod 85 to move up and down. This causes the protrusions to move the carbon black particles, thus loosening them and clearing the blockage. This eliminates the need for manual clearing, improving efficiency. Simultaneously, as the long rod 85 moves upward, the top of the short rod 90 contacts the movable rod 92, causing the movable rod 92 to rotate the striking rod 94. The striking rod 94 then impacts the feed inlet 14, causing it to vibrate and further improving the clearing efficiency. When the short rod 90 no longer contacts the surface of the movable rod 92, the torsion spring 93 is released, allowing the movable rod 92 to return to its original position. Once the modification is complete, the carbon black particles can be poured out through the door 5.
[0031] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.
Claims
1. A modification apparatus for the production of carbon black capable of uniform reaction, comprising a connecting frame (1), characterized in that: A channel (6) is provided on the right side of the connecting frame (1), a heating plate (7) is installed on the surface of the channel (6), and a feed inlet (14) is opened at the top of the channel (6). A dredging component (8) and a striking component (9) are provided on the surface of the feed inlet (14). The unblocking component (8) includes: L-shaped plate (80), L-shaped plate (80) is used to stabilize motor three (81); Motor 3 (81) is used to drive the rotating rod (82) to rotate; Rotating rod (82) is used to stabilize circular plate (83).
2. The modification device for producing carbon black with uniform reaction capability according to claim 1, characterized in that: The L-shaped plate (80) is fixed on the surface of the feed inlet (14). A motor (81) is fixed on the surface of the L-shaped plate (80). A rotating rod (82) is fixed at the bottom of the output shaft of the motor (81). A circular plate (83) is fixed on the surface of the rotating rod (82). A connecting plate (84) is fixed on the surface of the L-shaped plate (80). A long rod (85) is provided on the surface of the connecting plate (84). The long rod (85) passes through the connecting plate (84) and is slidably connected to the connecting plate (84). An abutment rod (86) is fixed on the surface of the long rod (85). Two sets of abutment rods (86) are provided. The circular plate (83) is located between the two sets of abutment rods (86). The surface of the abutment rod (86) abuts against the surface of the circular plate (83).
3. The modification device for carbon black production capable of uniform reaction according to claim 2, characterized in that: The striking assembly (9) includes a short rod (90) fixed to the surface of a long rod (85). A fixing frame (91) is fixed to the surface of the feed inlet (14). A movable rod (92) is hinged to the inner side of the fixing frame (91). A striking rod (94) is fixed to the surface of the movable rod (92) away from the fixing frame (91). A torsion spring (93) is fixed to the surface of the fixing frame (91). The end of the torsion spring (93) away from the fixing frame (91) is fixed to the surface of the movable rod (92).
4. The modification device for carbon black production capable of uniform reaction according to claim 1, characterized in that: A rotating drum (3) is fixed to the inside of the connecting frame (1). A motor (2) is fixed to the surface of the connecting frame (1). The output shaft of the motor (2) passes through the connecting frame (1) and the rotating drum (3). A door (5) is opened on the surface of the rotating drum (3). A disintegrating plate (4) is fixed to the surface of the output shaft of the motor (2). A connecting ring (11) is fixed to the left end of the channel (6). An air pump (10) is installed on the top of the connecting frame (1). The suction end of the air pump (10) is connected to the connecting ring (11). The end of the connecting ring (11) away from the channel (6) passes through the connecting frame (1) and the rotating drum (3). A motor (12) is fixed to the right end of the channel (6). The output shaft of the motor (12) passes through the channel (6). A spiral blade (13) is fixed to the surface of the output shaft of the motor (12).
5. The modification device for carbon black production capable of uniform reaction according to claim 2, characterized in that: The circular plate (83) is set at an angle.
6. The modification apparatus for producing carbon black with uniform reaction capability according to claim 2, characterized in that: The surface of the long rod (85) is fixed with protrusions.
7. The modification apparatus for producing carbon black with uniform reaction capability according to claim 4, characterized in that: The surface of the dispersing plate (4) is provided with perforations.