Rubber roller mandrel machining device with automatic straightening function

Abstract

The utility model discloses a rubber roller mandrel processing device with an automatic straightening function, which belongs to the technical field of rubber roller mandrel processing devices, and is characterized in that the rubber roller mandrel processing device comprises a straightening machine, a spraying mechanism is arranged on the front side of the straightening machine, a liquid tank is bolted on the front side of the straightening machine, and the liquid tank is connected with a water tank. A movable frame is arranged on the rear side of the spraying mechanism, an output assembly is connected to the bottom of the movable frame in a bolted mode, and the problems that when an existing rubber roller mandrel machining device conducts straightening for a long time, impurities are prone to being attached and accumulated, machining of rubber roller mandrels with the high appearance quality requirement is extremely unfavorable, and in the subsequent machining process, the machining efficiency is greatly improved are solved. The problems that the surface of a mandrel is easily scratched due to friction with impurities, the appearance quality of products is seriously damaged, the grade of the products is reduced, an adjusting area of a straightening machine is cleaned manually at present, cleaning is not thorough, and manpower is consumed are solved.

Description

Technical Field

[0001] This utility model relates to the technical field of rubber roller mandrel processing equipment, and in particular to a rubber roller mandrel processing equipment with automatic straightening function. Background Technology

[0002] The rubber roller mandrel processing device with automatic straightening function is a special equipment for processing rubber roller mandrels. Through automatic straightening function and precision processing system, it can ensure the processing accuracy of rubber roller mandrels and meet the high precision requirements of rubber rollers for mandrels. The automatic straightening function reduces the time and workload of manual straightening, improves the automation level of the processing process, thereby improving production efficiency and reducing production costs.

[0003] When machining mandrels, after machining one, it is necessary to manually remove it, which is inefficient and not automated enough. In addition, the machining equipment needs to be moved constantly during the machining process, which is time-consuming and laborious.

[0004] An existing patent (publication number: CN221658564U) discloses an automated processing equipment for roller mandrels, belonging to the field of roller production technology. It includes a work frame, a support frame, a conveying mechanism, a moving frame, a lifting assembly, a moving assembly, a rotating assembly, a clamping assembly, and a processing assembly. Two of each of the following components are provided: a support frame, a conveying mechanism, a lifting assembly, a moving assembly, a rotating assembly, and a processing assembly. Both the support frame and the processing assembly are mounted on the work frame. The conveying mechanism is rotatably mounted on the support frame. The moving frame is slidably mounted on the work frame. This invention allows for continuous processing of roller mandrels, resulting in high processing efficiency and a high degree of automation.

[0005] To address the aforementioned issues, existing patents offer solutions. However, existing rubber roller mandrel processing devices are prone to impurity buildup during prolonged straightening processes. This is extremely detrimental to the processing of rubber roller mandrels with high appearance quality requirements. In subsequent processing steps, the mandrel surface is easily scratched due to friction with impurities, severely damaging the product's appearance quality and lowering its grade. Furthermore, cleaning the adjustment area of ​​the straightening machine currently relies heavily on manual cleaning, which is prone to incomplete cleaning and consumes considerable manpower.

[0006] To address this, a rubber roller mandrel processing device with automatic straightening function is proposed. Utility Model Content

[0007] The purpose of this invention is to provide a rubber roller mandrel processing device with an automatic straightening function. This device can solve the problem that existing rubber roller mandrel processing devices are prone to impurity accumulation during long-term straightening, which is extremely detrimental to the processing of rubber roller mandrels with high appearance quality requirements. In subsequent processing, the mandrel surface is easily scratched due to friction with impurities, which seriously damages the product's appearance quality and reduces the product grade. Furthermore, the current method of cleaning the adjustment area of ​​the straightening machine relies mainly on manual cleaning, which is prone to incomplete cleaning and wastes manpower.

[0008] To achieve the above objectives, this utility model provides the following technical solution: a rubber roller mandrel processing device with automatic straightening function, including a straightening machine, a spraying mechanism is provided on the front side of the straightening machine, a liquid tank is bolted to the front side of the straightening machine, a movable frame is provided on the rear side of the spraying mechanism, an output component is bolted to the bottom of the movable frame, a cleaning mechanism is provided on the front side of the output component, and a collection mechanism is provided at the bottom of the cleaning mechanism;

[0009] The spraying mechanism includes an adjustable nozzle, a connecting assembly, and a connecting frame. The rear side of the connecting frame is fixedly connected to the front side of the connecting assembly, and the rear side of the connecting assembly is fixedly connected to the front side of the adjustable nozzle.

[0010] Preferably, a fixing frame is bolted to the bottom of the output component, and the surface of the collecting mechanism is inserted into the inner wall of the fixing frame.

[0011] Preferably, a knob is movably connected to the inner wall of the fixing frame, and the surface of the knob is threadedly connected to the inner wall of the collecting mechanism.

[0012] Preferably, the collecting mechanism includes an insert block, a connecting block, and a collecting hopper. The rear side of the collecting hopper is bolted to the front side of the connecting block, the rear side of the connecting block is bolted to the front side of the insert block, the surface of the insert block is inserted into the inner wall of the fixing frame, and the surface of the knob is threaded to the inner wall of the insert block.

[0013] Preferably, a cleaning pump is provided on the top of the liquid tank, and a connecting pipe is fixedly connected to the top of the cleaning pump. The rear side of the connecting pipe is fixedly connected to the front side of the connecting frame.

[0014] Preferably, a limiting component is snapped onto the surface of the connecting pipe, and the rear side of the limiting component is bolted to the front side of the straightening machine.

[0015] Preferably, the output end of the output component is bolted to a rotating shaft, the front side of the rotating shaft is bolted to a drive rod, and the inner wall of the cleaning mechanism is inserted into the surface of the drive rod.

[0016] Preferably, the inner wall of the drive rod is threaded with a bolt, and the rear side of the bolt contacts the front side of the cleaning mechanism.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] 1. This application sets up a spraying mechanism that can spray cleaning fluid onto the hydraulic straightening part of the straightening machine. With the help of the dissolving and flushing action of the cleaning fluid, stubborn dirt such as oil stains, metal oxide layers and debris are softened, making it easier for subsequent cleaning, enhancing the cleaning effect, ensuring the cleanliness of the part, maintaining the efficient operation of the straightening machine, ensuring the processing accuracy and quality stability of the rubber roller mandrel, and also improving production efficiency and product qualification rate.

[0019] 2. This application sets up a cleaning mechanism and a collection mechanism. Driven by the output component, the cleaning mechanism utilizes the pre-treatment advantage of the spraying mechanism to thoroughly clean the dirt in the hydraulic straightening parts. The collection mechanism collects the cleaned dirt in a timely manner to prevent secondary pollution, keep the work area clean, reduce the burden of manual cleaning, and improve the automation level and overall cleaning efficiency of the straightening machine. Attached Figure Description

[0020] Figure 1 This is an overall structural diagram of the rubber roller mandrel processing device with automatic straightening function of this utility model.

[0021] Figure 2 This is a structural diagram of the liquid tank of this utility model;

[0022] Figure 3 This is a structural diagram of the spraying mechanism of this utility model;

[0023] Figure 4 This is a structural diagram of the movable frame of this utility model;

[0024] Figure 5 This is a structural diagram of the collection mechanism of this utility model;

[0025] Figure 6 This is a structural diagram of the output component of this utility model.

[0026] In the diagram, 1. Straightening machine; 2. Spraying mechanism; 201. Adjustable nozzle; 202. Connecting assembly; 203. Connecting frame; 3. Collection mechanism; 301. Insert block; 302. Connecting block; 303. Collection hopper; 4. Liquid tank; 5. Movable frame; 6. Output assembly; 7. Cleaning mechanism; 8. Fixed frame; 9. Knob; 10. Cleaning pump; 11. Connecting pipe; 12. Limiting assembly; 13. Rotating shaft; 14. Drive rod; 15. Bolt. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Please see Figure 1-6 The present invention provides the following technical solution:

[0029] A rubber roller mandrel processing device with automatic straightening function includes a straightening machine 1, a spraying mechanism 2 is provided on the front side of the straightening machine 1, a liquid tank 4 is bolted to the front side of the straightening machine 1, a movable frame 5 is provided on the rear side of the spraying mechanism 2, an output component 6 is bolted to the bottom of the movable frame 5, a cleaning mechanism 7 is provided on the front side of the output component 6, and a collection mechanism 3 is provided at the bottom of the cleaning mechanism 7.

[0030] The spraying mechanism 2 includes an adjustable nozzle 201, a connecting component 202, and a connecting frame 203. The rear side of the connecting frame 203 is fixedly connected to the front side of the connecting component 202, and the rear side of the connecting component 202 is fixedly connected to the front side of the adjustable nozzle 201.

[0031] In this embodiment: By setting up a spraying mechanism 2, cleaning fluid can be sprayed onto the hydraulic straightening part. Through the dissolving and rinsing action of the cleaning fluid, stubborn dirt such as long-term accumulated oil stains, metal oxide layers, and debris generated during processing are effectively softened, making them easier to be removed by the subsequent cleaning mechanism 7. This enhances the cleaning effect, ensures the cleanliness of the hydraulic straightening part, maintains the efficient operation of the straightening machine 1, and thus ensures the processing accuracy and quality stability of the rubber roller mandrel, improving production efficiency and product qualification rate. By setting up the cleaning mechanism 7 and the collection mechanism 3, the brush-type cleaning mechanism 7, driven by the output component 6, can make full use of the favorable conditions after pretreatment by the spraying mechanism 2 to perform a deep and comprehensive cleaning of the hydraulic straightening part, ensuring that dirt in every small area is effectively removed. The collection mechanism 3 collects the cleaned dirt in a timely manner, preventing it from scattering around inside the straightening machine 1 and causing secondary pollution. This maintains the cleanliness of the working area, reduces the tediousness and time cost of manual cleaning, and improves the automation level and overall cleaning efficiency of the straightening machine 1.

[0032] Specifically, such as Figure 5 As shown, a fixing frame 8 is bolted to the bottom of the output component 6, and the surface of the collecting mechanism 3 is inserted into the inner wall of the fixing frame 8.

[0033] Specifically, such as Figure 5As shown, a knob 9 is movably connected to the inner wall of the fixing frame 8, and the surface of the knob 9 is threadedly connected to the inner wall of the collecting mechanism 3.

[0034] Specifically, such as Figure 5 As shown, the collection mechanism 3 includes an insert block 301, a connecting block 302, and a collection hopper 303. The rear side of the collection hopper 303 is bolted to the front side of the connecting block 302, the rear side of the connecting block 302 is bolted to the front side of the insert block 301, the surface of the insert block 301 is inserted into the inner wall of the fixing frame 8, and the surface of the knob 9 is threaded to the inner wall of the insert block 301.

[0035] In this embodiment: the output component 6 cooperates with the fixed frame 8 to stably support the collection mechanism 3, which facilitates the accurate collection of dirt and prevents it from scattering. The knob 9 makes the collection mechanism 3 easy to install and remove, easy to clean and maintain, and reduces the tediousness of manual operation. The collection mechanism 3, which consists of the insert block 301, the connecting block 302 and the collection hopper 303, effectively prevents secondary pollution, improves the practicality of cleaning, ensures processing accuracy and quality, and improves production efficiency and economic benefits.

[0036] Specifically, such as Figure 2 As shown, a cleaning pump 10 is installed on the top of the liquid tank 4, and a connecting pipe 11 is fixedly connected to the top of the cleaning pump 10. The rear side of the connecting pipe 11 is fixedly connected to the front side of the connecting frame 203.

[0037] Specifically, such as Figure 2 As shown, the surface of the connecting pipe 11 is snapped with a limiting component 12, and the rear side of the limiting component 12 is bolted to the front side of the straightening machine 1.

[0038] In this embodiment: the cleaning pump 10 and connecting pipe 11 of the liquid tank 4 realize the automatic and stable supply of cleaning liquid, ensure uniform and continuous spraying, enhance the cleaning effect and efficiency, and provide strong support for the cleaning of the straightening machine 1. The limiting component 12 of the connecting pipe 11 fixes its position to prevent displacement and falling off, and ensures stable and reliable delivery of cleaning liquid.

[0039] Specifically, such as Figure 6 As shown, the output end of the output component 6 is bolted with a rotating shaft 13, and the front side of the rotating shaft 13 is bolted with a drive rod 14. The inner wall of the cleaning mechanism 7 is inserted into the surface of the drive rod 14.

[0040] Specifically, such as Figure 6 As shown, the inner wall of the drive rod 14 is threaded with a bolt 15, and the rear side of the bolt 15 contacts the front side of the cleaning mechanism 7.

[0041] In this embodiment: the rotating shaft 13 and drive rod 14 of the output component 6 provide a stable and powerful drive for the cleaning mechanism 7, ensuring deep cleaning of the brush, removing stubborn dirt, improving the performance and accuracy of the straightening machine 1, and ensuring the processing quality of the mandrel; the drive rod 14 is firmly connected to the bolt 15 of the cleaning mechanism 7 and is easy to replace, reducing maintenance time and workload, and improving the availability and production efficiency of the straightening machine 1.

[0042] Working Principle: During the operation of the straightening machine 1, the spraying mechanism 2 sprays cleaning fluid onto the hydraulic straightening parts. Through the dissolving and flushing action of the cleaning fluid, stubborn dirt such as long-accumulated oil stains, metal oxide layers, and debris generated during processing are effectively softened, making them easier for the subsequent cleaning mechanism 7 to remove. This enhances the cleaning effect, ensures the cleanliness of the hydraulic straightening parts, maintains the high-efficiency operation of the straightening machine 1, and thus guarantees the processing accuracy and quality stability of the rubber roller mandrel, improving production efficiency and product qualification. By setting up a cleaning mechanism 7 and a collection mechanism 3, the brush-type cleaning mechanism 7, driven by the output component 6, can make full use of the favorable conditions after the spraying mechanism 2 has pre-treated the hydraulic straightening parts to perform a deep and comprehensive cleaning, ensuring that dirt in every tiny place can be effectively removed. The collection mechanism 3 collects the cleaned dirt in a timely manner, preventing it from scattering around inside the straightening machine 1 and causing secondary pollution, maintaining the cleanliness of the working area, reducing the tediousness and time cost of manual cleaning, and improving the automation level and overall cleaning efficiency of the straightening machine 1.

[0043] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A rubber roller mandrel processing device with automatic straightening function, comprising a straightening machine (1), characterized in that: A spraying mechanism (2) is provided on the front side of the straightening machine (1), a liquid tank (4) is bolted to the front side of the straightening machine (1), a movable frame (5) is provided on the rear side of the spraying mechanism (2), an output component (6) is bolted to the bottom of the movable frame (5), a cleaning mechanism (7) is provided on the front side of the output component (6), and a collection mechanism (3) is provided at the bottom of the cleaning mechanism (7). The spraying mechanism (2) includes an adjustable nozzle (201), a connecting component (202), and a connecting frame (203). The rear side of the connecting frame (203) is fixedly connected to the front side of the connecting component (202), and the rear side of the connecting component (202) is fixedly connected to the front side of the adjustable nozzle (201).

2. The rubber roller mandrel processing device with automatic straightening function according to claim 1, characterized in that: The bottom of the output component (6) is bolted with a fixing frame (8), and the surface of the collecting mechanism (3) is inserted into the inner wall of the fixing frame (8).

3. The rubber roller mandrel processing device with automatic straightening function according to claim 2, characterized in that: A knob (9) is movably connected to the inner wall of the fixing frame (8), and the surface of the knob (9) is threadedly connected to the inner wall of the collecting mechanism (3).

4. The rubber roller mandrel processing device with automatic straightening function according to claim 3, characterized in that: The collecting mechanism (3) includes an insert (301), a connecting block (302), and a collecting hopper (303). The rear side of the collecting hopper (303) is bolted to the front side of the connecting block (302), the rear side of the connecting block (302) is bolted to the front side of the insert (301), the surface of the insert (301) is inserted into the inner wall of the fixing frame (8), and the surface of the knob (9) is threaded to the inner wall of the insert (301).

5. The rubber roller mandrel processing device with automatic straightening function according to claim 1, characterized in that: A cleaning pump (10) is provided on the top of the liquid tank (4), and a connecting pipe (11) is fixedly connected to the top of the cleaning pump (10). The rear side of the connecting pipe (11) is fixedly connected to the front side of the connecting frame (203).

6. A rubber roller mandrel processing device with automatic straightening function according to claim 5, characterized in that: The surface of the connecting pipe (11) is snapped with a limiting component (12), and the rear side of the limiting component (12) is bolted to the front side of the straightening machine (1).

7. The rubber roller mandrel processing device with automatic straightening function according to claim 1, characterized in that: The output end of the output component (6) is bolted with a rotating shaft (13), and a drive rod (14) is bolted to the front side of the rotating shaft (13). The inner wall of the cleaning mechanism (7) is inserted into the surface of the drive rod (14).

8. A rubber roller mandrel processing device with automatic straightening function according to claim 7, characterized in that: The inner wall of the drive rod (14) is threaded with a bolt (15), and the rear side of the bolt (15) contacts the front side of the cleaning mechanism (7).

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