Battery connecting piece cleaning line

The modularly designed battery connector cleaning line, employing a two-phase water-air mixture cleaning system and an adjustable belt hole layout, solves the problems of high manual labor intensity and low cleaning efficiency, achieving efficient and low-cost cleaning results and adapting to the cleaning needs of various product specifications.

CN223960145UActive Publication Date: 2026-03-03SHANGHAI SHANNOVER ENVIRONMENT TECH CO LTD
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Patent Information

Application Number
CN202423179609.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2026-03-03
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

The existing battery connector cleaning process involves high manual labor intensity, low cleaning efficiency, cannot guarantee product quality, and is costly.

Method used

A modular battery connector cleaning line is designed, comprising cleaning agent spraying, cavitation spraying, air knife drying and hot air drying modules. It adopts a modular design, with adjustable belt spacing and cross-arranged belt holes to achieve full coverage cleaning. Water and air two-phase mixed cleaning is added. The modules are detachable for easy maintenance.

Benefits of technology

It improves cleaning efficiency, reduces manual operation, ensures product quality, reduces costs, and adapts to the cleaning needs of various product specifications.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223960145U_ABST
Patent Text Reader

Abstract

The utility model relates to a battery connecting piece cleaning line which comprises a cleaning agent spraying cleaning module, a cavitation spraying cleaning module, an air knife blow-drying module and a hot air drying module, and a battery connecting piece sequentially passes through the cleaning agent spraying cleaning module, the cavitation spraying cleaning module, the air knife blow-drying module and the hot air drying module. The cleaning agent spraying cleaning module, the cavitation spraying cleaning module, the air knife blow-drying module and the hot air drying module are detachably installed on the workbench. According to the cleaning agent spraying and cleaning module, adjacent flushing holes are formed in the mode that longitudinal holes and transverse holes are formed alternately. The cavitation spray cleaning module is a water and gas two-phase mixed cleaning module; the cleaning agent spraying cleaning module and the cavitation spraying cleaning module are each provided with a circulating cleaning water tank. The cleaning device is high in modularization degree, free of cleaning blind areas, adjustable in distance and capable of being suitable for cleaning products of various specifications.
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Description

Technical Field

[0001] This utility model relates to a cleaning line, specifically a battery connector cleaning line that is highly modular, has no blind spots in cleaning, has adjustable spacing, and can adapt to the cleaning of various product specifications. Background Technology

[0002] Currently, battery connector cleaning primarily involves manual assistance in arranging the connectors onto a cleaning tray for ultrasonic cleaning, followed by relocation to a drying station for drying, and finally manual unloading. This method is labor-intensive and increases the workload. The time required for relocation between stations results in a long overall cycle time and low cleaning efficiency. Furthermore, manual relocation cannot guarantee product quality, leading to uncontrollable consequences; the output per unit time is low, resulting in high overall costs. Utility Model Content

[0003] To address the aforementioned issues, the main objective of this invention is to provide a battery connector cleaning line that is highly modular, has no blind spots in cleaning, adjustable spacing, and can adapt to the cleaning of various product specifications.

[0004] This utility model solves the above-mentioned technical problems through the following technical solution: a battery connector cleaning line, the battery connector cleaning line comprising: a cleaning agent spray cleaning module, a cavitation spray cleaning module, an air knife drying module, and a hot air drying module.

[0005] The battery connector passes through a cleaning agent spray cleaning module, a cavitation spray cleaning module, an air knife drying module, and a hot air drying module in sequence. The cleaning agent spray cleaning module, the cavitation spray cleaning module, the air knife drying module, and the hot air drying module can all be detachably installed on the workbench.

[0006] The cleaning agent spray cleaning module has adjacent flushing holes arranged in an alternating pattern of longitudinal and transverse openings; the cavitation spray cleaning module is a two-phase water and gas mixed cleaning module; both the cleaning agent spray cleaning module and the cavitation spray cleaning module are equipped with circulating cleaning water tanks.

[0007] In a specific embodiment of this utility model, the cleaning agent spray cleaning module, the cavitation spray cleaning module, the air knife drying module, and the hot air drying module all include upper and lower belt groups, and the distance between the upper and lower belt groups is an adjustable belt group.

[0008] In a specific embodiment of this utility model, the spacing between the two sets of belts is adjusted by bolts.

[0009] In a specific embodiment of this utility model, the cleaning pipes in the cleaning agent spray cleaning module are all arranged inside the conveyor belt.

[0010] In a specific embodiment of this utility model, the battery connector cleaning line is installed inside the housing, and a defogging device is installed inside the housing.

[0011] In a specific embodiment of this utility model, the battery connector cleaning line includes two sets of feeding stations, and a partition is provided between the two sets of feeding stations.

[0012] In a specific embodiment of this utility model, the battery connector cleaning line adopts a parallel arrangement of multiple stations simultaneously feeding battery connectors.

[0013] The positive and progressive effects of this utility model are as follows: Compared with common technologies, the battery connector cleaning line provided by this utility model has the following advantages: The cleaning line body of this utility model is integrated with the original production line, and the feeding direction of the inlet side of the cleaning line is consistent with that of the original production line. Air is added during water cleaning in this utility model, resulting in a two-phase mixed state for cleaning.

[0014] This utility model features staggered and intersecting belt openings, eliminating blind spots in cleaning. The first belt hole is longitudinally positioned, while the second belt hole is transversely positioned. This ensures that the adapter plate can fully cover the belt after a certain travel distance, leaving no blind spots in cleaning.

[0015] In this utility model, the upper and lower belt modules are modularly designed with adjustable spacing to accommodate the cleaning of various product specifications: the spacing of the upper and lower belt modules is adjusted by bolts.

[0016] In this utility model, the cleaning line adopts a modular design, and each module is detachable, making it easy to disassemble and maintain.

[0017] This utility model can be used for the transformation and upgrading of existing production lines in factories. The line has a high degree of integration and occupies limited space. It can be added to the customer's old production line to add this cleaning process. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0019] Figure 2 This is a top view of the present invention.

[0020] Figure 3 This is one of the partial views of this utility model.

[0021] Figure 4 This is a second partial view of the present invention.

[0022] Figure 5 This is the third partial view of the present invention.

[0023] The following are the names corresponding to the reference numerals in this utility model:

[0024] 1. Cleaning agent spray cleaning module; 2. Cavitation spray cleaning module; 3. Air knife drying module; 4. Hot air drying module; 5. Battery connecting piece; 6. Demisting device; 7. Separator; 8. Bolt assembly. Detailed Implementation

[0025] The preferred embodiments of this utility model are given below with reference to the accompanying drawings to illustrate the technical solution of this utility model in detail.

[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 2 This is a top view of the present invention. Figure 3 This is one of the partial views of this utility model; Figure 4 This is a second partial view of the present invention; Figure 5 This is a partial view of the present invention; as shown in Figure 3. Figure 1-5 As shown: This utility model proposes a battery connector cleaning line, which includes: a cleaning agent spray cleaning module 1, a cavitation spray cleaning module 2, an air knife drying module 3, and a hot air drying module 4. The battery connector 5 passes through the cleaning agent spray cleaning module 1, the cavitation spray cleaning module 2, the air knife drying module 3, and the hot air drying module 4 in sequence. The cleaning agent spray cleaning module 1, the cavitation spray cleaning module 2, the air knife drying module 3, and the hot air drying module 4 can all be detachably installed on the workbench. Moreover, the cleaning agent spray cleaning module 1, the cavitation spray cleaning module 2, the air knife drying module 3, and the hot air drying module 4 are modularly designed, making them easy to disassemble and maintain.

[0027] The existing cleaning line involves manually placing the adapter plate onto a tray, firstly cleaning with ultrasonic waves, then transferring the tray to a drying device for drying before manual unloading for the next process. In this invention, the cleaning agent spray cleaning module 1 uses alternating longitudinal and transverse openings for adjacent rinsing holes; the conveyor belt openings are staggered, eliminating blind spots and ensuring full coverage cleaning. The cavitation spray cleaning module 2 is a two-phase water and gas mixed cleaning module; both the cleaning agent spray cleaning module 1 and the cavitation spray cleaning module 2 are equipped with circulating cleaning water tanks. Figure 1 (101 and 102 in the middle).

[0028] The cleaning agent spray cleaning module 1, cavitation spray cleaning module 2, air knife drying module 3, and hot air drying module 4 all include upper and lower belt sets, and the distance between the upper and lower belt sets is an adjustable belt set.

[0029] The two sets of belt conveyors are adjusted in spacing via bolt group 8. Figure 4The height of the bolt assembly is adjusted to adjust the clearance of the belt assembly, thereby adjusting the vertical space for cleaning the battery connector 5. The battery connector cleaning line is installed inside a housing, which contains a defogging device 6. All modules in this invention generate water vapor, which is defogged off the entire housing and then discharged into the workshop. The battery connector cleaning line includes two sets of feeding stations, with a partition 7 between them.

[0030] This battery connector cleaning line uses multiple stations to simultaneously feed battery connectors 5 in parallel. The parallelism of the rollers in this cleaning line is adjustable, ensuring rapid operation without jamming.

[0031] The cleaning line of this invention is integrated with the existing production line, and the feeding direction of the inlet 1 of the cleaning line is consistent with that of the existing production line. Air is added during water cleaning in this invention, resulting in a two-phase mixed cleaning process.

[0032] This utility model features staggered and intersecting belt openings, eliminating blind spots in cleaning. The first belt hole is longitudinally positioned, while the second belt hole is transversely positioned. This ensures that the adapter plate can fully cover the belt after a certain travel distance, leaving no blind spots in cleaning.

[0033] In this utility model, the upper and lower belt modules are modularly designed with adjustable spacing to accommodate the cleaning of various product specifications: the spacing of the upper and lower belt modules is adjusted by bolts.

[0034] In this utility model, the cleaning line adopts a modular design, and each module is detachable, making it easy to disassemble and maintain.

[0035] This utility model can be used for the transformation and upgrading of existing production lines in factories. The line has a high degree of integration and occupies limited space. It can be added to the customer's old production line to add this cleaning process.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection of this utility model as defined by the appended claims and their equivalents.

Claims

1. A battery connector cleaning line, characterized in that: The battery connector cleaning line includes: a cleaning agent spray cleaning module, a cavitation spray cleaning module, an air knife drying module, and a hot air drying module. The battery connector passes through a cleaning agent spray cleaning module, a cavitation spray cleaning module, an air knife drying module, and a hot air drying module in sequence. The cleaning agent spray cleaning module, the cavitation spray cleaning module, the air knife drying module, and the hot air drying module can all be detachably installed on the workbench. The cleaning agent spray cleaning module has adjacent flushing holes arranged in an alternating pattern of longitudinal and transverse openings; the cavitation spray cleaning module is a two-phase water and gas mixed cleaning module; both the cleaning agent spray cleaning module and the cavitation spray cleaning module are equipped with circulating cleaning water tanks.

2. The battery connector cleaning line according to claim 1, characterized in that: The cleaning agent spray cleaning module, cavitation spray cleaning module, air knife drying module, and hot air drying module all include upper and lower belt sets, and the distance between the upper and lower belt sets is an adjustable belt set.

3. The battery connector cleaning line according to claim 2, characterized in that: The spacing between the two belt sets is adjusted via bolts.

4. The battery connector cleaning line according to claim 1, characterized in that: The cleaning pipes in the cleaning agent spray cleaning module are all arranged inside the conveyor belt.

5. The battery connector cleaning line according to claim 1, characterized in that: The battery connector cleaning line is installed inside the housing, which also houses a defogging device.

6. The battery connector cleaning line according to claim 1, characterized in that: The battery connector cleaning line includes two sets of feeding stations, with a partition between the two sets of feeding stations.

7. The battery connector cleaning line according to claim 1, characterized in that: The battery connector cleaning line uses multiple stations that simultaneously feed battery connectors in parallel.