Full-automatic assembling equipment for plastic planetary gear

Abstract

The utility model relates to full-automatic plastic planetary gear assembling equipment which comprises a multi-station index plate of a circular structure, and a first station planetary carrier containing area, a second station planetary gear press-fitting area, a third station automatic coating and moistening press-fitting area, a fourth station automatic detection area and a fifth station defective product discharging area are sequentially arranged on the multi-station index plate anticlockwise. And the sixth station is a good product discharging area. According to the utility model, a full-automatic assembly mode is adopted, six stations work simultaneously, and the production efficiency and the product quality are improved.

Description

Technical Field

[0001] This utility model relates to a fully automatic assembly equipment for plastic planetary gears, which is suitable for the automatic assembly of small plastic planetary gears. Background Technology

[0002] The routine assembly of small planetary gear sets generally involves material preparation, product positioning, manual insertion, applying grease to the gears, pressing with a hand press, and visual inspection. This assembly method is inefficient, prone to omissions, missed grease application, inaccurate pressing limits, high labor costs, difficulty in ensuring technical requirements are met during production, and inability to fully control quality risks. Utility Model Content

[0003] The purpose of this utility model is to overcome the above-mentioned shortcomings in the existing technology and provide a fully automatic assembly equipment for plastic planetary gears, which adopts a fully automatic assembly method, with 6 stations operating simultaneously, thereby improving production efficiency and product quality.

[0004] The technical solution adopted by this utility model to solve the above problems is: a fully automatic assembly equipment for plastic planetary gears, including a multi-station indexing plate with a circular structure. On the multi-station indexing plate, the first station planetary carrier placement area, the second station planetary gear pressing area, the third station automatic lubrication pressing area, the fourth station automatic detection area, the fifth station defective product unloading area, and the sixth station good product unloading area are arranged counterclockwise.

[0005] The second station pressing area is equipped with an automatic feeder and a planetary gear pressing device. The automatic feeder includes a planetary gear track located on the side of the multi-station indexing plate, and the planetary gear pressing device is installed at the outlet end of the planetary gear track.

[0006] The third station automatic grease coating and pressing area includes an automatic grease coating device, a second automatic feeder, and a planetary carrier support pressing device. The second automatic feeder includes a planetary carrier support track set on the side of the multi-station indexing plate; the planetary carrier support pressing device is installed at the outlet end of the planetary carrier support track.

[0007] The fourth automatic detection area is equipped with height and missing parts detection devices.

[0008] Preferably, the planetary gear track is provided with a Teflon coating to prevent scratches on the product and maintain smooth movement.

[0009] Preferably, a control panel for setting data parameters and displaying the status of the host is also included.

[0010] As a preferred option, a protective cover is also included, which covers and protects the multi-station indexing plate, and a corresponding operating area is provided on the upper part of the protective cover.

[0011] After the product to be assembled is placed in the machine, the human-machine interface is set to fully automatic operation, and a button is pressed. The machine will then run automatically, and the finished product will be collected to complete the entire assembly process. This invention uses a 6-station indexing plate, which is driven to rotate by a precision servo electric cylinder. The rotation time for each station is only 0.5 seconds. The 6 stations work simultaneously to complete their respective set functions, thereby reducing the production cycle and improving work efficiency.

[0012] Compared with the prior art, this utility model has the following advantages and effects: 1. It adopts a fully automatic assembly method with a distributed 6-station indexing plate design, where each workpiece completes its set function simultaneously, and the entire assembly process is completed automatically, reducing production cycle time and improving work efficiency; 2. It adopts an automatic grease-applying device, with fixed-point and quantitative grease application to ensure product consistency; 3. It automatically distinguishes and collects qualified and unqualified products to ensure product quality before shipment; 4. It adopts a control panel with a human-machine interface for real-time monitoring of equipment status, output, alarm information, etc. Attached Figure Description

[0013] Figure 1 This is a structural schematic diagram of an embodiment of the present utility model.

[0014] In the diagram: 1. Multi-station indexing plate; 2. First station planetary carrier placement area; 3. Second station planetary gear pressing area; 4. Third station automatic lubrication pressing area; 5. Fourth station automatic detection area; 6. Fifth station defective product unloading area; 7. Sixth station good product unloading area; 8. No. 1 automatic feeder; 9. Planetary gear pressing device; 10. Planetary gear track; 11. Automatic grease application equipment; 12. No. 2 automatic feeder; 13. Planetary carrier support pressing device; 14. Planetary carrier support track; 15. Height and missing parts detection device; 16. Control panel; 17. Protective cover. Detailed Implementation

[0015] The present invention will be further described in detail below with reference to the accompanying drawings and through embodiments. The following embodiments are explanations of the present invention, but the present invention is not limited to the following embodiments.

[0016] See Figure 1 The fully automatic assembly equipment for plastic planetary gears in this embodiment includes a multi-station indexing plate 1 with a circular structure. On the multi-station indexing plate 1, the following are arranged counterclockwise in sequence: the first station planetary carrier placement area 2, the second station planetary gear pressing area 3, the third station automatic lubrication pressing area 4, the fourth station automatic detection area 5, the fifth station defective product unloading area 6, and the sixth station good product unloading area 7.

[0017] The second pressing area 2 is equipped with an automatic feeder 8 and a planetary gear pressing device 9. The automatic feeder 8 includes a planetary gear track 10 located on the side of the multi-station indexing plate, and the planetary gear pressing device 9 is installed at the outlet end of the planetary gear track 10.

[0018] The third station automatic grease coating and pressing area 4 includes an automatic grease coating device 11, a second automatic feeder 12, and a planetary carrier support pressing device 13. The second automatic feeder 12 includes a planetary carrier support track 14 set on the side of the multi-station indexing plate; the planetary carrier support pressing device 13 is installed at the outlet end of the planetary carrier support track 14.

[0019] The fourth automatic detection area is equipped with a height and missing part detection device 15.

[0020] In this embodiment, the planetary gear track 10 is equipped with a Teflon coating to prevent scratches on the product and maintain smooth movement.

[0021] This embodiment also includes a control panel 16 for setting data parameters and displaying the status of the host.

[0022] This embodiment also includes a protective cover 17, which covers and protects the multi-station indexing plate 1, and a corresponding operating area is provided on the protective cover 17.

[0023] After the product to be assembled is placed in the machine, it is set to fully automatic operation via the human-machine interface. Simply press the button, and the machine will run automatically. The finished product will be collected to complete the entire assembly process. This invention uses a 6-station indexing plate, which is driven to rotate by a precision servo electric cylinder. The rotation time for each station is only 0.5 seconds. The 6 stations work simultaneously to complete their respective set functions, thereby reducing the production cycle and improving work efficiency.

[0024] The specific operating procedure is as follows: First, place the planetary carrier, planetary gears, and planetary carrier support to be assembled into their corresponding positions; by rotating the multi-station indexing plate 1, the planetary carrier in the first station planetary carrier placement area 2 slides to the designated position; in the second station planetary gear pressing area 3, the planetary gears are moved above the planetary carrier to be assembled by the No. 1 automatic feeder 8, and the angle is positioned by dividing into three equal parts; the vacuum suction component 9 and the spring flap structure on the planetary gear pressing device ensure that there is no leakage during pressing; the height of the pressing position can be adjusted by the adjusting cylinder; after pressing is completed, proceed to the third... In the automatic lubrication and pressing area 4, the automatic grease application equipment 11 uses the pressure and time adjustment of compressed gas to automatically apply grease. The planetary carrier support is then pressed into the center hole of the planetary carrier by the planetary carrier support pressing device 13. Then, in the automatic detection area 5 of the fourth station, the height and missing parts detection device 15 uses the short-circuit principle of probes to automatically detect missing parts of the planetary gear set, the overall height and other parameters, so as to distinguish whether it is qualified. Finally, the abnormal products enter the defective product unloading area 6 of the fifth station, and the finished products enter the good product unloading area 7 of the sixth station.

Claims

1. A plastic planet gear full-automatic assembly equipment, characterized in that: a multi-station indexing disc of circular structure is provided, and first-station planet carrier placement areas, second-station planet gear press-fitting areas, third-station automatic lubricating press-fitting areas, fourth-station automatic detection areas, fifth-station defective product discharging areas and sixth-station good product discharging areas are sequentially arranged on the multi-station indexing disc in counterclockwise direction; the second-station press-fitting areas are provided with a first automatic feeder and planet gear press-fitting devices, the first automatic feeder comprises planet gear tracks arranged on the side of the multi-station indexing disc, and the planet gear press-fitting devices are installed at the outlet ends of the planet gear tracks; the third-station automatic lubricating press-fitting areas comprise automatic lubricating equipment, a second automatic feeder and planet carrier support press-fitting devices, the second automatic feeder comprises planet carrier support tracks arranged on the side of the multi-station indexing disc, and the planet carrier support press-fitting devices are installed at the outlet ends of the planet carrier support tracks; the fourth-station automatic detection areas are provided with height and missing component detection devices; the planet gear tracks are provided with Teflon plating layers; a control panel for controlling a data display host is further included; and a protective cover is further included, the multi-station indexing disc is protected by the protective cover, and operation areas are arranged on the protective cover.

2. The plastic planet gear full-automatic assembly equipment according to claim 1, characterized in that: the first-station planet carrier placement areas, the second-station planet gear press-fitting areas, the third-station automatic lubricating press-fitting areas, the fourth-station automatic detection areas, the fifth-station defective product discharging areas and the sixth-station good product discharging areas are sequentially arranged on the multi-station indexing disc in counterclockwise direction.

3. The plastic planet gear full-automatic assembly equipment according to claim 1, characterized in that: the first automatic feeder comprises planet gear tracks arranged on the side of the multi-station indexing disc.

4. The plastic planet gear full-automatic assembly equipment according to claim 1, characterized in that: the planet gear press-fitting devices are installed at the outlet ends of the planet gear tracks.

5. The plastic planet gear full-automatic assembly equipment according to claim 1, characterized in that: the second automatic feeder comprises planet carrier support tracks arranged on the side of the multi-station indexing disc.

2. The full automatic assembling equipment for plastic planetary gears according to claim 1, characterized in that:

6. The plastic planet gear full-automatic assembly equipment according to claim 1, characterized in that: the planet carrier support press-fitting devices are installed at the outlet ends of the planet carrier support tracks.

3. The full automatic assembling equipment for plastic planetary gears as claimed in claim 1, wherein:

7. The plastic planet gear full-automatic assembly equipment according to claim 1, characterized in that: the height and missing component detection devices are arranged on the fourth-station automatic detection areas.

4. The full automatic assembling equipment for plastic planetary gears according to claim 1, characterized in that:

8. The plastic planet gear full-automatic assembly equipment according to claim 1, characterized in that: the planet gear tracks are provided with Teflon plating layers.

9. The plastic planet gear full-automatic assembly equipment according to claim 1, characterized in that: the control panel for controlling a data display host is further included.

10. The plastic planet gear full-automatic assembly equipment according to claim 1, characterized in that: the protective cover is further included, the multi-station indexing disc is protected

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