Slag splashing prevention mechanism for faceting machine

Abstract

The utility model relates to the technical field of faceting machines, and provides a slag splashing prevention mechanism for a faceting machine, which comprises a faceting machine body, a plate frame is mounted in the faceting machine body, a dustproof component is arranged on the outer wall of the bottom of the plate frame, and cleaning components are arranged on two sides of the outer wall of the dustproof component. Lifting assemblies distributed adjacently are arranged on the inner wall of the plate frame, and polishing assemblies are installed at the bottoms of the lifting assemblies. Brushes of the dustproof assembly are continuously distributed along the bottom of a baffle and are tightly attached to the surface of a plate to form a flexible sealing barrier and block most of splashes, multiple jet heads of the cleaning assembly conduct directional blowing through high-pressure airflow, residual chippings are blown into a collecting device, accumulation is avoided, a double-shaft synchronous motor is adopted by the lifting assembly to drive a sliding table, and the dust removal effect is good. And the bottom cover of the outer protection frame is in linkage with the sliding table through the sliding groove, synchronous lifting of the protection cover along with the polishing assembly is achieved, and the coverage range is dynamically matched.

Description

Technical Field

[0001] This utility model relates to the field of slag spraying machine technology, and in particular to a slag spraying prevention mechanism for slag spraying machines. Background Technology

[0002] A surface finishing machine is a widely used device for surface treatment of metal, wood, plastic, and other sheet materials. Its core function is to grind and polish the sheet material using a high-speed rotating polishing assembly to improve surface smoothness or create specific textures. During processing, the contact between the polishing wheel and the sheet material generates a large amount of metal shavings, dust, or other cutting debris. These splashes not only pollute the working environment but may also damage the internal structure of the equipment and even pose safety hazards to operators.

[0003] In existing technologies, slag splash prevention is mainly achieved through fixed baffles or simple sealing covers, which have the following shortcomings:

[0004] 1. Limited protective effect: Traditional baffles cannot completely cover the polishing area, and debris can easily fly out from the gaps;

[0005] 2. Inconvenient cleaning: Splashes accumulate on the inside of the baffle, requiring frequent machine shutdowns for cleaning, which affects production efficiency;

[0006] 3. Poor dynamic adaptability: The height of the polishing components needs to be adjusted according to the thickness of the sheet material, but most of the existing protective structures are fixed and cannot move synchronously with the polishing components. Utility Model Content

[0007] To address the aforementioned problems, this utility model proposes an anti-slag-splashing mechanism for a flower-making machine, which more effectively solves the problems of limited protective effect, inconvenient cleaning, and poor dynamic adaptability.

[0008] This utility model is achieved through the following technical solution:

[0009] This utility model proposes an anti-slag-splashing mechanism for a flower-making machine, including a flower-making machine body. A plate frame is installed inside the flower-making machine body, and a dustproof component is provided on the bottom outer wall of the plate frame. Cleaning components are provided on both sides of the outer wall of the dustproof component. Adjacent lifting components are provided on the inner wall of the plate frame, and a polishing component is installed at the bottom of the lifting components. An outer protective frame is provided on one side of the lifting components located on the plate frame.

[0010] Furthermore, the dustproof component includes a baffle fixed to the bottom outer wall of the frame by screws, and a brush attached to the bottom outer wall of the baffle, the brush being continuously distributed along the bottom edge of the baffle.

[0011] Furthermore, the cleaning assembly includes a jet nozzle, a square tube, and an air pipe connector. The jet nozzle is mounted on one outer wall of the baffle, and there are multiple jet nozzles distributed at equal intervals on one side of the baffle. The square tube is welded to the other outer wall of the baffle. The air pipe connector for connecting the air pipe is fixedly connected to the outer wall of the square tube. The jet nozzles are arranged at equal intervals along the side wall of the baffle and are connected to an external air source through the square tube.

[0012] Furthermore, the lifting assembly includes a servo motor, a slide table, and a slide rail. The servo motor is located inside the plate frame, and there are two servo motors distributed adjacent to each other on the inner wall of the plate frame. The output shaft of the servo motor is fixedly connected to a lead screw via a coupling. An internal threaded sleeve is provided on one side of the outer wall of the slide table, and the internal threaded sleeve is screwed onto the outer wall of the lead screw. Symmetrically distributed slide grooves are provided on one side of the slide table, and the slide rail is slidably connected to the inner wall of the slide groove. The lifting assembly drives the slide table to move up and down along the slide rail via the servo motor. The servo motor of the lifting assembly is a dual-axis synchronous motor, and the two motors achieve speed synchronization through a control module.

[0013] Furthermore, the polishing assembly includes a polishing motor, a polishing disc, and polishing blocks. The polishing motor is fixedly connected to the outer wall of the slide table on the other side by screws. The polishing disc is fixedly connected to the output shaft of the polishing motor by a coupling. The polishing blocks are evenly distributed on the side of the polishing disc, and the surface of the polishing blocks is covered with a diamond coating. The polishing assembly is linked with the lifting assembly through the slide table.

[0014] Furthermore, the outer protective frame includes a top cover and a bottom cover. The top cover is fixed to the top of the plate frame by a quick-release buckle, and the bottom cover is provided with a sliding groove that slides in cooperation with the protruding structure on the outer wall of the slide table, so as to realize that the bottom cover rises and falls synchronously with the polishing assembly.

[0015] Furthermore, the inner wall of one side of the bottom cover is fixedly connected to the outer wall of the slide table by bolts, and the bottom cover moves synchronously with the polishing motor.

[0016] Furthermore, the inner wall of the plate frame is provided with symmetrically distributed back plates, and the servo motor is fixedly connected to the outer wall of the back plate by screws.

[0017] The beneficial effects of this utility model are:

[0018] This utility model proposes a slag-prevention mechanism for a slag-splashing machine.

[0019] 1. Composite dustproof design:

[0020] Brush sealing: The brushes of the dustproof component are continuously distributed along the bottom of the baffle, closely adhering to the surface of the sheet material to form a flexible sealing barrier that blocks most of the splashes;

[0021] Air jet cleaning: The cleaning component's multiple jet nozzles use high-pressure airflow to blow away residual debris into the collection device, preventing accumulation.

[0022] 2. Dynamic linkage structure: The lifting component adopts a dual-axis synchronous motor to drive the slide table, ensuring precise adjustment of the polishing disc height. The bottom cover of the outer protective frame is linked with the slide table, so that the protective cover rises and falls synchronously with the polishing component, and the coverage range is dynamically adapted. Attached Figure Description

[0023] Figure 1 This is a front view of the overall structure of this utility model;

[0024] Figure 2 This is a rear view of the overall structure of this utility model;

[0025] Figure 3 This is a schematic diagram of the plate frame connection structure of this utility model. Figure 1 ;

[0026] Figure 4 This is a schematic diagram of the plate frame connection structure of this utility model. Figure 2 ;

[0027] Figure 5 This is a schematic diagram of the plate frame connection structure of this utility model. Figure 3 ;

[0028] Figure 6 This is a schematic diagram of the connection structure between the lifting component and the polishing component of this utility model.

[0029] The attached figures are labeled as follows:

[0030] In the diagram: 1. Body of the carding machine; 2. Frame; 3. Dustproof component; 31. Baffle; 32. Brush; 4. Cleaning component; 41. Air nozzle; 42. Square tube; 43. Air pipe connector; 5. Lifting component; 51. Servo motor; 52. Slide table; 53. Slide rail; 6. Polishing component; 61. Polishing motor; 62. Polishing disc; 63. Polishing block; 7. Outer protective frame; 71. Top cover; 72. Bottom cover; 8. Back panel. Detailed Implementation

[0031] To more clearly and completely illustrate the technical solution of this utility model, the following description, in conjunction with the accompanying drawings, will further explain this utility model.

[0032] Please refer to Figures 1-6This utility model proposes a slag-prevention and anti-splashing mechanism for a flower-making machine, including a flower-making machine body 1. A plate frame 2 is installed inside the flower-making machine body 1, and a dustproof component 3 is provided on the bottom outer wall of the plate frame 2. Cleaning components 4 are provided on both sides of the outer wall of the dustproof component 3. Lifting components 5 are arranged adjacently on the inner wall of the plate frame 2, and a polishing component 6 is installed at the bottom of the lifting components 5. An outer protective frame 7 is provided on one side of the plate frame 2 outside the lifting components 5.

[0033] The dustproof component 3 includes a baffle 31 fixed to the bottom outer wall of the frame 2 by screws, and a brush 32 adhered to the bottom outer wall of the baffle 31. The brush 32 is continuously distributed along the bottom edge of the baffle 31.

[0034] Dustproof component 3: Baffle 31 is fixed to the bottom of plate frame 2 with screws, and brush 32 is glued to the edge of baffle 31, with a length slightly larger than the width of the plate to ensure full coverage. Brush 32 is made of high-temperature resistant nylon and can withstand the high temperature generated by polishing friction.

[0035] The cleaning component 4 includes a jet nozzle 41, a square tube 42, and an air pipe connector 43. The jet nozzle 41 is installed on one side of the outer wall of the baffle 31, and there are multiple jet nozzles 41 distributed at equal intervals on one side of the baffle 31. The square tube 42 is welded to the other side of the outer wall of the baffle 31. The air pipe connector 43 for connecting the air pipe is fixedly connected to one side of the outer wall of the square tube 42. The jet nozzles 41 are arranged at equal intervals along the side wall of the baffle 31 and are connected to an external air source through the square tube 42.

[0036] Cleaning component 4: The jet nozzles 41 are evenly distributed along the side wall of the baffle 31, with one nozzle every 10cm. The jet angle is tilted at 30° and points in the direction of debris splashing. The square tube 42 is welded to the back of the baffle 31 and connected to an external air source through the air pipe connector 43.

[0037] The lifting assembly 5 includes a servo motor 51, a slide table 52, and a slide rail 53. The servo motor 51 is located inside the plate frame 2, and there are two servo motors 51 arranged adjacent to each other on the inner wall of the plate frame 2. The output shaft of the servo motor 51 is fixedly connected to a lead screw via a coupling. An internal threaded sleeve is provided on one side of the outer wall of the slide table 52, and the internal threaded sleeve is screwed onto the outer wall of the lead screw. Symmetrically distributed sliding grooves are formed on one side of the slide table 52, and the slide rail 53 is slidably connected to the inner wall of the sliding grooves. The lifting assembly 5 drives the slide table 52 to move up and down along the slide rail 53 via the servo motor 51. The servo motor 51 of the lifting assembly 5 is a dual-axis synchronous motor, and the two motors achieve synchronized speed through a control module. Symmetrically distributed back plates 8 are provided on the inner wall of the plate frame 2, and the servo motor 51 is fixedly connected to the outer wall of the back plate 8 by screws.

[0038] Lifting component 5: Servo motor 51 is fixed to the inner wall of plate frame 2 via back plate 8, and the two motors achieve speed synchronization through control module; the internal thread sleeve of slide table 52 cooperates with lead screw to ensure smooth lifting without jamming.

[0039] The polishing assembly 6 includes a polishing motor 61, a polishing disc 62, and polishing blocks 63. The polishing motor 61 is fixedly connected to the outer wall of the slide table 52 on the other side by screws. The polishing disc 62 is fixedly connected to the output shaft of the polishing motor 61 by a coupling. The polishing blocks 63 are evenly distributed on the side of the polishing disc 62, and the surface of the polishing blocks 63 is covered with a diamond coating. The polishing assembly 6 is linked with the lifting assembly 5 through the slide table 52.

[0040] Polishing component 6: Polishing motor 61 drives polishing disc 62 to rotate, polishing blocks 63 are radially distributed, and diamond coating enhances cutting force.

[0041] The outer protective frame 7 includes a top cover 71 and a bottom cover 72. The top cover 71 is fixed to the top of the plate frame 2 by a quick-release buckle. The bottom of the bottom cover 72 is provided with a sliding groove, which slides and cooperates with the protruding structure on the outer wall of the slide table 52, so that the bottom cover 72 rises and falls synchronously with the polishing assembly 6. The inner wall of one side of the bottom cover 72 is fixedly connected to the outer wall of the slide table 52 by bolts. The bottom cover 72 moves synchronously with the polishing motor 61.

[0042] When using this device,

[0043] Sheet material input stage: After the sheet material is fed into the deburring machine, the brush 32 of the dustproof component 3 is in close contact with its surface to initially block the splashes;

[0044] Polishing stage: The lifting component 5 adjusts the height of the polishing disc 62 according to the thickness of the sheet material, and the bottom cover 72 of the outer protective frame 7 moves synchronously to form a dynamic seal; the polishing block 63 rotates at high speed to polish the sheet material, the air jet head 41 continuously blows, and the debris is guided to the collection device by the baffle 31.

[0045] Of course, there may be other implementations of this utility model. Based on this implementation, other implementations obtained by those skilled in the art without any creative effort are all within the scope of protection of this utility model.

Claims

1. A slag-splashing prevention mechanism for a slag-splashing machine, characterized in that, The device includes a fabric applicator body, an internal frame, a dustproof component on the bottom outer wall of the frame, cleaning components on both sides of the outer wall of the dustproof component, adjacent lifting components on the inner wall of the frame, a polishing component at the bottom of the lifting components, and an outer protective frame on one side of the lifting components.

2. The anti-slag-splashing mechanism for a flower-making machine according to claim 1, characterized in that, The dustproof component includes a baffle fixed to the bottom outer wall of the frame by screws and a brush attached to the bottom outer wall of the baffle, the brush being continuously distributed along the bottom edge of the baffle.

3. The anti-slag-splashing mechanism for a flower-making machine according to claim 1, characterized in that, The cleaning assembly includes a jet nozzle, a square tube, and an air pipe connector. The jet nozzle is installed on one outer wall of the baffle, and there are multiple jet nozzles distributed at equal intervals on one side of the baffle. The square tube is welded to the other outer wall of the baffle. The air pipe connector for connecting the air pipe is fixedly connected to the outer wall of the square tube on one side. The jet nozzles are arranged at equal intervals along the side wall of the baffle and are connected to an external air source through the square tube.

4. The anti-slag-splashing mechanism for a flower-making machine according to claim 1, characterized in that, The lifting assembly includes a servo motor, a slide table, and a slide rail. The servo motor is located inside the plate frame, and there are two servo motors distributed adjacent to each other on the inner wall of the plate frame. The output shaft of the servo motor is fixedly connected to a lead screw via a coupling. An internal threaded sleeve is provided on one side of the outer wall of the slide table, and the internal threaded sleeve is screwed onto the outer wall of the lead screw. A symmetrically distributed slide groove is opened on one side of the slide table, and the slide rail is slidably connected to the inner wall of the slide groove. The lifting assembly drives the slide table to move up and down along the slide rail via the servo motor. The servo motor of the lifting assembly is a dual-axis synchronous motor, and the two motors achieve speed synchronization through a control module.

5. The anti-slag-splashing mechanism for a flower-making machine according to claim 1, characterized in that, The polishing assembly includes a polishing motor, a polishing disc, and polishing blocks. The polishing motor is fixedly connected to the outer wall of the slide table on the other side by screws. The polishing disc is fixedly connected to the output shaft of the polishing motor by a coupling. The polishing blocks are evenly distributed on the side of the polishing disc, and the surface of the polishing blocks is coated with a diamond coating. The polishing assembly is linked to the lifting assembly through the slide table.

6. The anti-slag-splashing mechanism for a flower-making machine according to claim 1, characterized in that, The outer protective frame includes a top cover and a bottom cover. The top cover is fixed to the top of the plate frame by a quick-release buckle. The bottom of the bottom cover is provided with a sliding groove, which slides and cooperates with the protruding structure on the outer wall of the slide table, so that the bottom cover can be raised and lowered synchronously with the polishing assembly.

7. The anti-slag-splashing mechanism for a slag-splashing machine according to claim 6, characterized in that, The inner wall of one side of the bottom cover is fixedly connected to the outer wall of the slide table by bolts, and the bottom cover and the polishing motor move synchronously.

8. The anti-slag-splashing mechanism for a spruce-making machine according to claim 1, characterized in that, The inner wall of the plate frame is provided with symmetrically distributed back plates, and the servo motor is fixedly connected to the outer wall of the back plate by screws.

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