Concrete structural member manufacturing device capable of being automatically separated

Abstract

The utility model discloses a concrete structural member manufacturing device capable of being automatically separated, and relates to the technical field of concrete structural member manufacturing. The device comprises a base, a separation assembly and a vibration demolding assembly, the top of the base is fixedly connected with a stand column, the top of the stand column is fixedly connected with a supporting plate, molds are arranged on the two sides of the supporting plate, and the separation assembly comprises a control box. By means of the separating assembly, the two molds can be separated from each other, a concrete structural member is reserved on the top of the supporting plate, workers do not need to pull the two molds manually to separate the two molds, use of the workers is facilitated, a first motor and a screw rod are matched to control two threaded sleeves and a fixing arm to move, and the working efficiency is improved. The two dies are pulled to be separated while the fixed arm moves, so that the concrete structural member is left at the top of the supporting plate, and the blanking time of the concrete structural member is shortened and the production efficiency of the concrete structural member is improved by automatically separating the dies.

Description

Technical Field

[0001] This utility model belongs to the field of concrete structure component manufacturing technology, and in particular relates to a concrete structure component manufacturing device that can automatically detach. Background Technology

[0002] Concrete structural components are structural parts made of concrete materials, which are composed of coarse and fine aggregates, cement, water, etc. Concrete structural components are used to bear and transfer loads and are a key part of buildings. Concrete structural components have properties such as high strength, durability, and seismic resistance.

[0003] Currently, most devices used to produce concrete structural components are concrete molds. Concrete is poured into the mold and steel bars are inserted, then the mold is allowed to solidify. Operators then need to separate the mold from the solidified concrete to obtain the concrete structural component. However, existing concrete structural component manufacturing devices do not have an automatic separation function, so workers need to spend a lot of time performing the demolding operation, which reduces the production efficiency of concrete structural components and makes them unsuitable for use.

[0004] To address these issues, we provide an automatically detachable concrete structural component manufacturing device. Utility Model Content

[0005] The purpose of this invention is to provide an automatic detachment concrete structure component manufacturing device. By combining the detachment component and the vibrating demolding component, it solves the problem that existing concrete structure component manufacturing devices do not have an automatic detachment function, requiring workers to manually unload the concrete structure components, resulting in excessive unloading time and affecting the production efficiency of concrete structure components.

[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution.

[0007] This utility model relates to a manufacturing device for automatically detachable concrete structural components, comprising a base, a detachment assembly, and a vibration demolding assembly. A column is fixedly connected to the top of the base, and a support plate is fixedly connected to the top of the column. Molds are provided on both sides of the support plate. The detachment assembly includes a control box, the bottom of which is fixedly connected to the column via a connecting frame. A first motor is fixedly connected to the bottom of the control box's inner cavity. Screws are fixedly connected to both sides of the output end of the first motor. Threaded sleeves are threaded onto the surface of the screws, and a fixing arm is fixedly connected to the top of the threaded sleeves. The top of the fixed arm passes through the control box and is fixedly connected to the mold. The bottom of the mold is fixedly connected to the base through a sliding mechanism. The vibration demolding assembly includes two housings. The opposite sides of the two housings are fixedly connected to the mold. A second motor is fixedly connected to the top of the housing. The bottom of the output end of the second motor passes through the housing and is fixedly connected to a half-tooth gear. The opposite sides of the two half-tooth gears are meshed with toothed plates. An impact plate is fixedly connected to the rear side of the toothed plates. Limiting rods are fixedly connected to the top and bottom of the rear side of the housing cavity. The front side of the limiting rod passes through the impact plate and is fitted with a spring.

[0008] The present invention is further configured such that the sliding mechanism includes a mounting frame, the bottom of the mounting frame is fixedly connected to the base, a positioning rod is fixedly connected between the two sides of the inner cavity of the mounting frame, a positioning sleeve is slidably connected to the surface of the positioning rod, and the top of the positioning sleeve is fixedly connected to the mold.

[0009] The present invention is further configured such that a mounting plate is movably connected to the top of the connecting frame, a hydraulic cylinder is fixedly connected to the top of the mounting plate, and a pressure plate is fixedly connected to the bottom of the output end of the hydraulic cylinder through the mounting plate.

[0010] The present invention is further configured such that fixing plates are fixedly connected to both the front and rear sides of the base, and fixing holes are provided on the top of the fixing plates.

[0011] The present invention is further configured such that sliding openings for use with fixed arms are provided on both sides of the top of the control box, and the opposite sides of the two screws are movably connected to the inner wall of the control box through bearings.

[0012] The present invention is further configured such that an impact block is fixedly connected to the rear side of the impact plate, and the bottom of the two molds on opposite sides are provided with notches for use with the support plate.

[0013] The present invention is further configured such that the bottom of the semi-gear is movably connected to the inner wall of the housing, and the two sides of the spring are fixedly connected to the impact plate and the inner wall of the housing, respectively.

[0014] The present invention is further configured such that a support column is fixedly connected to the bottom of the connecting frame, and the front sides of the two molds are connected by bolts.

[0015] The present invention has the following beneficial effects.

[0016] 1. This utility model enables the separation of two molds by means of a detachment component, leaving the concrete structural component on top of the pallet. It eliminates the need for manual pulling of the two molds for separation, making it convenient for workers. The first motor and screw work together to control the movement of two threaded sleeves and a fixing arm. As the fixing arm moves, it pulls the two molds to separate, thus leaving the concrete structural component on top of the pallet. By automatically separating the molds, the material feeding time of the concrete structural component is shortened, and the production efficiency of the concrete structural component is improved.

[0017] 2. This utility model uses a vibration demolding component to make the shell vibrate and transmit the vibration to the mold, so that the solidified concrete inside separates from the mold and prevents the concrete from adhering to the inner wall of the mold and affecting the material feeding of the concrete structure components. Through the cooperation of the half-tooth gear, tooth plate and spring, the impact plate is controlled to continuously impact the inner wall of the shell. The shell transmits the vibration generated by the impact to the mold, which speeds up the demolding speed and further increases the production efficiency of the concrete structure components. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below.

[0019] Figure 1 A perspective view of a device for manufacturing concrete structural components that can detach automatically;

[0020] Figure 2 Rear view of a manufacturing device for automatically detachable concrete structural components;

[0021] Figure 3 A cross-sectional view of the control box in a concrete structural component manufacturing device that can be automatically detached;

[0022] Figure 4 A cross-sectional view of the shell in a manufacturing device for automatically detachable concrete structural components;

[0023] Figure 5 This is a schematic diagram of a support plate, mounting plate, hydraulic cylinder, and pressure plate in a manufacturing device for automatically detachable concrete structural components.

[0024] In the attached diagram: 1. Base; 2. Column; 3. Support plate; 4. Mold; 5. Release assembly; 51. Control box; 52. Connecting frame; 53. First motor; 54. Screw; 55. Threaded sleeve; 56. Fixed arm; 57. Sliding mechanism; 6. Vibration demolding assembly; 61. Housing; 62. Second motor; 63. Half gear; 64. Tooth plate; 65. Impact plate; 66. Limiting rod; 67. Spring; 571. Mounting frame; 572. Positioning rod; 573. Positioning sleeve; 7. Mounting plate; 8. Hydraulic cylinder; 9. Pressure plate. Detailed Implementation

[0025] The technical solutions of the present utility model will be described below with reference to the accompanying drawings. The described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] Example 1

[0027] Please see Figure 1-5 This utility model is a manufacturing device for automatically detachable concrete structural components, including a base 1, a detachment component 5, and a vibration demolding component 6. A column 2 is fixedly connected to the top of the base 1, and a support plate 3 is fixedly connected to the top of the column 2. Molds 4 are provided on both sides of the support plate 3. The detachment component 5 includes a control box 51. The bottom of the control box 51 is fixedly connected to the column 2 via a connecting frame 52. A first motor 53 is fixedly connected to the bottom of the inner cavity of the control box 51. Screws 54 are fixedly connected to both sides of the output end of the first motor 53. Threaded sleeves 55 are threaded onto the surface of the screws 54. A fixing arm 56 is fixedly connected to the top of the threaded sleeve 55. The top of the fixing arm 56... The control box 51 is fixedly connected to the mold 4. The bottom of the mold 4 is fixedly connected to the base 1 through the sliding mechanism 57. The vibration demolding assembly 6 includes two housings 61. The opposite sides of the two housings 61 are fixedly connected to the mold 4. The top of the housing 61 is fixedly connected to the second motor 62. The bottom of the output end of the second motor 62 passes through the housing 61 and is fixedly connected to the half-tooth gear 63. The opposite sides of the two half-tooth gears 63 are meshed with toothed plates 64. The rear side of the toothed plates 64 is fixedly connected to the impact plate 65. The top and bottom of the rear side of the inner cavity of the housing 61 are fixedly connected to the limit rod 66. The front side of the limit rod 66 passes through the impact plate 65 and is fitted with a spring 67.

[0028] Specifically: the column 2 can support the support plate 3, the support plate 3 can lift the concrete structural components, the first motor 53 can cooperate with the screw 54 to control the position of the threaded sleeve 55 and the fixed arm 56, the fixed arm 56 can control the opening and closing of the two molds 4 to facilitate the pouring and demolding of the concrete structural components, the second motor 62 can control the half gear 63 to rotate continuously, the toothed plate 64 can cooperate with the half gear 63 and the spring 67 to control the impact plate 65 to impact the inner wall of the shell 61, the vibration generated by the impact accelerates the demolding speed of the concrete structural components, the spring 67 can reset the impact plate 65 and the toothed plate 64, and the limiting rod 66 can control the movement position of the impact plate 65 to prevent it from deviating.

[0029] Example 2

[0030] Please see Figure 1-5 Based on Embodiment 1, the sliding mechanism 57 includes a mounting frame 571. The bottom of the mounting frame 571 is fixedly connected to the base 1. A positioning rod 572 is fixedly connected between the two sides of the inner cavity of the mounting frame 571. A positioning sleeve 573 is slidably connected to the surface of the positioning rod 572. The top of the positioning sleeve 573 is fixedly connected to the mold 4. A mounting plate 7 is movably connected to the top of the connecting frame 52. A hydraulic cylinder 8 is fixedly connected to the top of the mounting plate 7. The bottom of the output end of the hydraulic cylinder 8 passes through the mounting plate 7 and is fixedly connected to a pressure plate 9. Fixed plates are fixedly connected to both the front and rear sides of the base 1. The top of the fixed plate... The control box 51 has a fixing hole, and sliding openings that cooperate with the fixing arm 56 are provided on both sides of the top. The two screws 54 are movably connected to the inner wall of the control box 51 via bearings on opposite sides. An impact block is fixedly connected to the rear side of the impact plate 65. The bottom of the two molds 4 on opposite sides has notches that cooperate with the support plate 3. The bottom of the half gear 63 is movably connected to the inner wall of the housing 61. The two sides of the spring 67 are fixedly connected to the impact plate 65 and the inner wall of the housing 61 respectively. A support column is fixedly connected to the bottom of the connecting frame 52. The front sides of the two molds 4 are connected by bolts.

[0031] Specifically: the mounting frame 571 facilitates the installation and fixing of the sliding positioning rod 572; the positioning rod 572 cooperates with the positioning sleeve 573 to limit the mold 4, allowing it to move smoothly left and right; the mounting plate 7 facilitates the installation and fixing of the hydraulic cylinder 8; the pressure plate 9 cooperates with the hydraulic cylinder 8 to press down the concrete structure component, making it fit tightly with the support plate 3, facilitating the separation of the two molds 4; the fixing plate and fixing hole can install and fix the base 1; the sliding opening facilitates the left and right movement of the fixing arm 56; the bearing can increase the stability of the screw 54 during rotation; the impact block can increase the impact vibration effect of the impact plate 65; the notch can facilitate the support plate 3 to be located in the mold cavity after the two molds 4 are closed; and the support column can increase the stability of the connecting frame 52.

[0032] The working principle of this utility model is as follows: After the concrete in the mold 4 solidifies, it forms a concrete structural component. When the separation process is performed, the second motor 62 is activated. The second motor 62, in conjunction with the half-tooth gear 63, drives the toothed plate 64 to move. The movement of the toothed plate 64 causes the impact plate 65 to compress the spring 67. When the teeth of the half-tooth gear 63 no longer mesh with the toothed plate 64, the spring 67 resets, causing the impact plate 65 to impact the inner wall of the shell 61. By transmitting the vibration generated by the continuous impact to the mold 4, the concrete structural component inside the mold 4 is separated from the mold cavity, preventing them from sticking together. Demolding is then performed, followed by the activation of hydraulic cylinder 8. Hydraulic cylinder 8 drives pressure plate 9 to move downwards, clamping and fixing the concrete structural component through pressure plate 9 and support plate 3. Then, the first motor 53 is activated, which, in conjunction with screw 54, drives threaded sleeve 55 and fixing arm 56 to move. The movement of fixing arm 56 moves the two molds 4 away from each other. At this time, the concrete structural component is located on top of support plate 3, and workers can use forklifts or lifting equipment to lift it to the storage position. Because the demolding of the concrete structural component is completed automatically, the material unloading time is shortened and the production efficiency of the concrete structural component is improved.

[0033] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific implementation methods described. The present specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the present utility model, so that those skilled in the art can better understand and utilize the present utility model.

Claims

1. An apparatus for manufacturing automatically releasable concrete structural members, comprising a base (1), a release assembly (5) and a vibrating release assembly (6), characterised in that: The top of the base (1) is fixedly connected with a stand (2), the top of the stand (2) is fixedly connected with a supporting plate (3), and the two sides of the supporting plate (3) are provided with molds (4); The disengaging assembly (5) comprises a control box (51), the bottom of the control box (51) is fixedly connected with the stand (2) through a connecting frame (52), the bottom of the inner cavity of the control box (51) is fixedly connected with a first motor (53), the two sides of the output end of the first motor (53) are fixedly connected with screw rods (54), the surface of the screw rod (54) is threadedly connected with a threaded sleeve (55), the top of the threaded sleeve (55) is fixedly connected with a fixed arm (56), the top of the fixed arm (56) penetrates through the control box (51) and is fixedly connected with the mold (4), and the bottom of the mold (4) is fixedly connected with the base (1) through a sliding mechanism (57). The vibration demolding assembly (6) comprises two housings (61), the opposite sides of the two housings (61) are fixedly connected with the mold (4), the top of the housing (61) is fixedly connected with a second motor (62), the bottom of the output end of the second motor (62) penetrates through the housing (61) and is fixedly connected with a half-tooth gear (63), the opposite sides of the two half-tooth gears (63) are engaged with toothed plates (64), the rear side of the toothed plate (64) is fixedly connected with an impact plate (65), and the top and bottom of the rear side of the inner cavity of the housing (61) are fixedly connected with limit rods (66).

2. An apparatus for manufacturing a self-detonating concrete structural member according to claim 1, wherein: The sliding mechanism (57) comprises a mounting frame (571), the bottom of the mounting frame (571) is fixedly connected with the base (1), and the two sides of the inner cavity of the mounting frame (571) are fixedly connected with positioning rods (572).

3. An apparatus for manufacturing a self-stripping concrete structural member according to claim 1, wherein: The top of the connecting frame (52) is movably connected with a mounting plate (7), the top of the mounting plate (7) is fixedly connected with a hydraulic cylinder (8), and the bottom of the output end of the hydraulic cylinder (8) penetrates through the mounting plate (7) and is fixedly connected with a pressing plate (9).

4. An apparatus for manufacturing a self-stripping concrete structural member according to claim 1, wherein: The two sides of the front side and the rear side of the base (1) are fixedly connected with fixed plates, and the top of each fixed plate is provided with a fixed hole.

5. An apparatus for manufacturing a self-stripping concrete structural member according to claim 1, wherein: The two sides of the top of the control box (51) are provided with sliding openings matched with the fixed arms (56), and the opposite sides of the two screw rods (54) are movably connected with the inner wall of the control box (51) through bearings.

6. An apparatus for manufacturing a self-stripping concrete structural member according to claim 1, wherein: The rear side of the impact plate (65) is fixedly connected with an impact block, and the bottom of the opposite side of the two molds (4) is provided with a notch matched with the supporting plate (3).

7. An apparatus for manufacturing a self-stripping concrete structural member according to claim 1, wherein: The bottom of the half-tooth gear (63) is movably connected with the inner wall of the housing (61), and the two sides of the spring (67) are fixedly connected with the impact plate (65) and the inner wall of the housing (61) respectively.

8. An apparatus for manufacturing an automatically detachable concrete structural member according to claim 1, characterized in that: The bottom of the connecting frame (52) is fixedly connected with a supporting column, and the front sides of the two molds (4) are connected through bolts.

Images