Large split station
By introducing a compression mechanism and a motor drive system into the large-scale split station, the problem of incomplete compression of waste inside the collection bins has been solved, achieving more efficient space utilization and transportation, and facilitating subsequent processing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-03-03
AI Technical Summary
When existing large-scale separate waste disposal stations process waste, the waste inside the collection bins cannot be completely compressed, resulting in wasted space and affecting the efficiency of subsequent processing and transportation.
The compression mechanism, including a chute, U-shaped slider, connecting rod, push plate, guide rod and pressure plate, is used to thoroughly compress the waste inside the collection box through a worm gear and two-way screw system driven by a motor, in conjunction with hydraulic rods and mechanical grippers.
Effective use of the internal space of the collection bins improves waste disposal and transportation efficiency, reduces space waste, and facilitates subsequent processing.
Smart Images

Figure CN223962668U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste treatment technology, specifically a large-scale split-type station. Background Technology
[0002] Large-scale modular waste treatment plants are facilities specifically designed for the processing, sorting, and recycling of waste. They typically employ a modular design to efficiently handle large volumes of waste and achieve resource recovery. These plants are commonly used for municipal waste management, industrial waste treatment, or specific types of waste recycling. Through modular design and automated equipment, they significantly improve waste treatment efficiency, maximize the recovery of reusable materials, and reduce resource waste. They also offer environmental benefits by reducing landfill and incineration, thus lowering environmental pollution. Furthermore, their modular design allows for easy expansion and adjustment to meet different scales of waste treatment needs.
[0003] In some existing large-scale separate stations, when processing waste, the waste is first poured into the inside of the trough, and then the waste is pushed into the inside of the collection box by a hydraulic rod. When the waste inside the collection box is full, it is transferred to the next location by an external vehicle.
[0004] Existing large-scale separate collection stations have the following problems: when processing waste, they cannot completely compress the waste inside the collection bins, leaving a large amount of space inside the collection bins, which is inconvenient for subsequent processing or transportation. Therefore, we propose a new type of large-scale separate collection station. Utility Model Content
[0005] The technical problem to be solved by this utility model is to overcome the existing defects and provide a large-scale split station that can thoroughly compress the garbage inside the collection bin when processing garbage, making better use of the space inside the collection bin, facilitating subsequent processing or transportation, and effectively solving the problems in the background art.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a large split station, including a base plate, a rectangular frame provided on the upper left side of the base plate, a pusher block slidably connected to the inner right side of the rectangular frame, a left-right symmetrical slide rail provided on the upper right side of the base plate, a placement plate slidably connected between the slide rails, a collection box provided on the upper end of the placement plate, a baffle slidably connected between the front and rear inner walls of the left end of the collection box, and a compression mechanism.
[0007] Compression mechanism: It includes a chute, a U-shaped slider, a connecting rod, a U-shaped block, a push plate, a guide rod, and a pressure plate. The left side wall of the push block has a chute, and the inside of the chute is slidably connected to a U-shaped slider that is symmetrical front and back. The push plate is slidably connected between the front and rear inner walls of the push block. The middle of the left side of the push plate has a U-shaped block that is symmetrical front and back. The right end of the U-shaped slider and the left end of the longitudinally adjacent U-shaped block are respectively rotatably connected to a connecting rod through a pin. The sliding holes at the front and rear ends of the push plate are respectively slidably connected to guide rods. The right ends of the two guide rods are fixedly connected to a pressure plate. When processing garbage, the garbage inside the collection box can be thoroughly compressed, making better use of the space inside the collection box and facilitating subsequent processing or transportation.
[0008] Furthermore, a control switch assembly is provided on the outside of the base plate. The input end of the control switch assembly is electrically connected to an external power source to provide electrical connections for various electrical appliances.
[0009] Furthermore, the compression mechanism also includes a drive assembly, which includes a motor, a worm, a worm wheel, and a double-acting lead screw. A double-acting lead screw is rotatably connected between the front and rear inner walls of the left end of the pusher block. The front and rear ends of the double-acting lead screw are respectively threaded to the threaded holes at the left ends of the adjacent U-shaped sliders. A motor is provided on the top wall of the pusher block. A worm is fixedly connected to the lower end of the output shaft of the motor. A worm wheel is fixedly sleeved in the middle of the double-acting lead screw. The worm and the worm wheel are meshed together. The input end of the motor is electrically connected to the output end of the control switch group to provide telescopic drive.
[0010] Furthermore, the drive assembly also includes a second motor, a lead screw, and an internal threaded cylinder. The second motor is located at the middle of the left end of the push plate. The right end of the output shaft of the second motor is fixedly connected to a lead screw, and the right end of the lead screw is threadedly connected to an internal threaded cylinder. The right end of the internal threaded cylinder is fixedly connected to the left end of the pressure plate. The input end of the second motor is electrically connected to the output end of the control switch group to provide telescopic drive.
[0011] Furthermore, the left side wall of the rectangular frame is provided with two symmetrical hydraulic rods, and the telescopic ends of the two hydraulic rods are fixedly connected to the left end of the pusher block to provide a pusher drive.
[0012] Furthermore, a feeding trough is provided at the efficiency port at the upper end of the rectangular frame. A symmetrical electric push rod is provided at the right end of the feeding trough. A mechanical gripper is provided at the telescopic end of the electric push rod. A symmetrical buckle is provided at the upper end of the baffle. The mechanical gripper is respectively installed in cooperation with the vertically adjacent buckle. The input ends of the electric push rod and the mechanical gripper are electrically connected to the output end of the control switch group to provide a closing drive.
[0013] Furthermore, small support plates are provided on the right sides of the front and rear ends of the rectangular frame, and electric push rods are provided on the upper ends of the small support plates. The telescopic ends of the electric push rods are fixedly connected to the support plates. The upper ends of the small support plates are rotatably connected to hooks through rotating shafts. The outer ends of the hooks are rotatably connected to the interior of the longitudinally adjacent support plates, and the inner ends of the hooks are fitted to the front and rear sides of the left end of the collection box. The input ends of the electric push rods are electrically connected to the output ends of the control switch group for easy fixing.
[0014] Furthermore, a support bar is provided between the front ends of the two slide rails, and a hydraulic rod is provided on the rear side of the support bar. The telescopic end of the hydraulic rod is fixedly connected to the middle of the front end of the placement plate to provide movement drive.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: This large-scale split station has the following advantages:
[0016] Driven by motor one, the worm gear and meshing worm wheel cause the U-shaped sliders at both ends of the double-acting screw to move the push plate to the right via the U-shaped block and connecting rod. Then, supported by the screw and the internal threaded cylinder, the pressure plate squeezes the garbage inside the collection box. Driven by motor two, the screw and the threaded internal threaded cylinder cause the pressure plate to continue squeezing the garbage inside the collection box under the support of the guide rod. During garbage processing, the garbage inside the collection box can be thoroughly compressed, making better use of the space inside the collection box and facilitating subsequent processing or transportation. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0019] Figure 3 This is a schematic diagram of the front side cross-sectional structure of the present invention;
[0020] Figure 4 This is an enlarged structural diagram of point A in this utility model;
[0021] Figure 5 This is an enlarged structural diagram of section B of the present invention.
[0022] In the diagram: 1. Base plate, 2. Rectangular frame, 3. Slide rail, 4. Placement plate, 5. Collection box, 6. Hydraulic rod one, 7. Pushing block, 8. Compression mechanism, 81. Drive assembly, 811. Motor one, 812. Worm gear, 813. Worm wheel, 814. Double-acting screw, 815. Motor two, 816. Screw, 817. Internal threaded cylinder, 82. Slide groove, 83. U-shaped slider, 84. Connecting rod, 85. U-shaped block, 86. Push plate, 87. Guide rod, 88. Pressure plate, 9. Hydraulic rod two, 10. Discharge chute, 11. Electric push rod one, 12. Mechanical gripper, 13. Buckle, 14. Baffle, 15. Electric push rod two, 16. Support plate, 17. Hook, 18. Control switch group. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Please see Figure 1-5This embodiment provides a technical solution: a large split-type station, including a base plate 1, a rectangular frame 2 on the upper left side of the base plate 1, a pusher block 7 slidably connected to the inner right side of the rectangular frame 2, symmetrical slide rails 3 on the upper right side of the base plate 1, a placement plate 4 slidably connected between the slide rails 3, a collection box 5 on the upper end of the placement plate 4, a baffle 14 slidably connected between the front and rear inner walls of the left end of the collection box 5, and a compression mechanism 8. A control switch group 18 is provided on the outside of the base plate 1, the input end of the control switch group 18 is electrically connected to an external power source, symmetrical hydraulic rods 6 on the left side wall of the rectangular frame 2, the telescopic ends of the two hydraulic rods 6 are fixedly connected to the left end of the pusher block 7, and a discharge chute 10 is provided at the efficiency port at the upper end of the rectangular frame 2. The right end of the feeding chute 10 is provided with symmetrical electric push rods 11. The telescopic end of the electric push rod 11 is provided with mechanical grippers 12. The upper end of the baffle 14 is provided with symmetrical buckles 13. The mechanical grippers 12 are respectively installed in conjunction with the vertically adjacent buckles 13. The input ends of the electric push rods 11 and the mechanical grippers 12 are electrically connected to the output end of the control switch group 18. The right sides of the front and rear ends of the rectangular frame 2 are respectively provided with small support plates. The upper end of the small support plates is provided with electric push rods 15. The telescopic ends of the electric push rods 15 are respectively fixedly connected to support plates 16. The upper ends of the small support plates are respectively rotatably connected to hooks 17 through rotating shafts. The outer ends of the hooks 17 are rotatably connected to the interior of the longitudinally adjacent support plates 16. The inner ends of the hooks 17 are respectively connected to the... The front and rear sides of the left end of the collection box 5 are fitted together. The input end of the electric push rod 15 is electrically connected to the output end of the control switch group 18. A support bar is provided between the front ends of the two slide rails 3. A hydraulic rod 9 is provided on the rear side of the support bar. The telescopic end of the hydraulic rod 9 is fixedly connected to the middle of the front end of the placement plate 4. When processing garbage, the garbage is first poured into the inside of the feeding trough 10. Then, by pressurizing the hydraulic rod 9 through an external hydraulic pump, the telescopic end of the hydraulic rod 9 will push the placement plate 4 backward to move the collection box 5 to align with the right end of the rectangular frame 2. Then, by adjusting the control switch group 18, the electric push rod 15 will operate. The telescopic end of the electric push rod 15 will move to the right, driving the hook 17 to the two ends of the collection box 5 through the support plate 16. The collection box 5 is fixed so that it fits tightly against the rectangular frame 2. Then, by controlling the control switch group 18, the electric push rod 11 is operated. The telescopic end of the electric push rod 11 moves downward, which drives the mechanical gripper 12 to move to the latch 13. Then, the mechanical gripper 12 operates and closes the latch 13. Then, the telescopic end of the electric push rod 11 retracts upward, which opens the baffle 14. Then, the external hydraulic pump pressurizes the hydraulic rod 6. Then, the two hydraulic rods 6 pull the pusher block 7 to move to the left. Then, the garbage inside the discharge trough 10 will fall into the inside right side of the rectangular frame 2. Then, the hydraulic rod 6 and the pusher block 7 push the garbage inside the inside right side of the rectangular frame 2 to move to the right and enter the collection box 5.
[0025] Compression mechanism 8: It includes a slide groove 82, a U-shaped slider 83, a connecting rod 84, a U-shaped block 85, a push plate 86, a guide rod 87, and a pressure plate 88. A slide groove 82 is provided on the left side wall of the push block 7. A U-shaped slider 83, symmetrically arranged front and rear, is slidably connected inside the slide groove 82. A push plate 86 is slidably connected between the front and rear inner walls of the push block 7. A U-shaped block 85, symmetrically arranged front and rear, is provided in the middle of the left side surface of the push plate 86. A connecting rod 84 is rotatably connected between the right end of the U-shaped slider 83 and the left end of the longitudinally adjacent U-shaped block 85 via a pin. Guide rods 87 are slidably connected inside the sliding holes at both ends of the push plate 86. The right ends of the two guide rods 87... A pressure plate 88 is fixedly connected between the compression mechanism 8 and the push block 7. The compression mechanism 8 also includes a drive assembly 81, which includes a motor 811, a worm gear 812, a worm wheel 813, and a double-acting screw 814. The double-acting screw 814 is rotatably connected between the front and rear inner walls of the left end of the push block 7. The front and rear ends of the double-acting screw 814 are respectively threaded to the threaded holes at the left ends of the adjacent U-shaped slider 83. The top wall of the push block 7 is equipped with a motor 811. The lower end of the output shaft of the motor 811 is fixedly connected to the worm gear 812. The middle part of the double-acting screw 814 is fixedly sleeved with the worm wheel 813. The worm gear 812 and the worm wheel 813 are meshed and connected. The input end of the motor 811 is electrically connected to the push block 7. Connected to the output terminal of control switch group 18, drive assembly 81 also includes motor 2 815, lead screw 816, and internal threaded cylinder 817. Motor 2 815 is located in the middle of the left end of push plate 86. The right end of the output shaft of motor 2 815 is fixedly connected to lead screw 816. The right end of lead screw 816 is threadedly connected to internal threaded cylinder 817. The right end of internal threaded cylinder 817 is fixedly connected to the left end of pressure plate 88. The input terminal of motor 2 815 is electrically connected to the output terminal of control switch group 18. Then, by adjusting control switch group 18, motor 1 811 operates. The output shaft of motor 1 811 drives worm gear 812 to rotate. The rotation of worm gear 812 will drive the meshing worm... Wheel 813 drives the bidirectional lead screw 814 to rotate. The rotation of the bidirectional lead screw 814 will drive the U-shaped sliders 83 at both ends to move towards each other. This will then drive the push plate 86 to move to the right through the U-shaped block 85 and the connecting rod 84. This will then drive the pressure plate 88 to squeeze the garbage inside the collection box 5 under the support of the lead screw 816 and the internal threaded cylinder 817. Then, motor 815 will operate. The output shaft of motor 815 will drive the lead screw 816 to rotate. The rotation of the lead screw 816 will cause the pressure plate 88 to squeeze the garbage inside the collection box 5 through the internal threaded cylinder 817. The above steps will be repeated multiple times until the garbage inside the collection box 5 is completely compressed.
[0026] The working principle of the large-scale split-type waste disposal station provided by this utility model is as follows: When processing waste, the waste is first poured into the inside of the feeding trough 10. Then, by pressurizing the hydraulic rod 9 through an external hydraulic pump, the telescopic end of the hydraulic rod 9 pushes the placement plate 4 backward, moving the collection box 5 to align with the right end of the rectangular frame 2. Then, by adjusting the control switch group 18, the electric push rod 15 operates, and the telescopic end of the electric push rod 15 moves to the right, driving the hook 17 through the support plate 16 to move the two ends of the collection box 5. The collection box 5 is fixed so that it fits tightly against the rectangular frame 2. Then, by adjusting the control switch group 18, the electric push rod 11 operates, and the telescopic end of the electric push rod 11 moves downward, thereby driving the mechanical gripper 12 to move to the latch 13. Then, the mechanical gripper 12 operates, and the mechanical gripper 12 closes the latch 13. Then, the telescopic end of the electric push rod 11 retracts upward, thereby opening the baffle 14. Then, the external hydraulic pump pressurizes the hydraulic rod 6, and then the two hydraulic rods 6 pull the pusher block 7 to the left. The movement causes the waste inside the feeding trough 10 to fall onto the right side of the rectangular frame 2. Then, the hydraulic rod 6 and the pusher block 7 push the waste on the right side of the rectangular frame 2 to move to the right and into the collection box 5. Next, the control switch group 18 activates the motor 811, whose output shaft drives the worm gear 812 to rotate. The rotation of the worm gear 812 drives the bidirectional lead screw 814 to rotate via the meshing worm wheel 813. The rotation of the bidirectional lead screw 814 causes the U-shaped sliders 83 at both ends to move towards each other. Then, the push plate 86 will move to the right through the U-shaped block 85 and the connecting rod 84, which will then drive the pressure plate 88 to squeeze the garbage inside the collection box 5 under the support of the lead screw 816 and the internal threaded cylinder 817. Then, the second motor 815 will operate, and the output shaft of the second motor 815 will drive the lead screw 816 to rotate. The rotation of the lead screw 816 will cause the pressure plate 88 to squeeze the garbage inside the collection box 5 through the internal threaded cylinder 817. Then, the above steps will be repeated until the garbage inside the collection box 5 is completely compressed.
[0027] It is worth noting that, in the above embodiments, the motor 811, motor 815, electric push rod 11, mechanical gripper 12, and electric push rod 15, the mechanical gripper 12 can all be JGP-P200-1, the motor 811 and motor 815 can both be D180M-0160030B-E, the electric push rod 11 can be SM-38STG-1000N, and the electric push rod 15 can both be DYTZ. The control switch group 18 is provided with switch buttons that correspond one-to-one with the motor 811, motor 815, electric push rod 11, mechanical gripper 12, and electric push rod 15 and are used to control their switching operation.
[0028] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A large split-type station, comprising a base plate (1), wherein a rectangular frame (2) is provided on the upper left side of the base plate (1), a pusher block (7) is slidably connected to the inner right side of the rectangular frame (2), and symmetrical slide rails (3) are provided on the upper right side of the base plate (1), a placement plate (4) is slidably connected between the slide rails (3), a collection box (5) is provided on the upper end of the placement plate (4), and a baffle (14) is slidably connected between the front and rear inner walls of the left end of the collection box (5), characterized in that: The compression mechanism (8) is further provided with a driving assembly (81). The compression mechanism (8) is further provided with a driving assembly (81).
2. A large split station according to claim 1, characterized in that: The bottom plate (1) is externally provided with a control switch group (18), and the input end of the control switch group (18) is electrically connected with an external power supply.
3. A large split station according to claim 2, characterized in that: The compression mechanism (8) is further provided with a driving assembly (81).
4. A large split station according to claim 3, characterized in that: The driving assembly (81) is further provided with a motor (815), a screw rod (816) and an internally-threaded cylinder (817).
5. A large split station according to claim 1, characterized in that: The left side wall of the rectangular frame (2) is provided with front and rear symmetrical hydraulic rods (6), and the telescopic ends of the two hydraulic rods (6) are fixedly connected with the left end of the pushing block (7).
6. A large split station according to claim 2, characterized in that: The upper end of the rectangular frame (2) is provided with a discharging chute (10), the right end of the discharging chute (10) is provided with front and rear symmetrical electric push rods (11), the telescopic ends of the electric push rods (11) are provided with mechanical clamping jaws (12), the upper end of the baffle (14) is provided with front and rear symmetrical buckles (13), the mechanical clamping jaws (12) are respectively installed in cooperation with the vertically adjacent buckles (13), and the input ends of the electric push rods (11) and the mechanical clamping jaws (12) are electrically connected with the output end of the control switch group (18).
7. A large split station according to claim 2, wherein: The right side of the front and rear ends of the rectangular frame (2) is respectively provided with a small support plate, the upper end of the small support plate is respectively provided with an electric push rod two (15), the telescopic end of the electric push rod two (15) is fixedly connected with a support plate (16), the upper end of the small support plate is rotatably connected with a hook (17) through a rotating shaft, the outer side end of the hook (17) is rotatably connected with the inside of the longitudinally adjacent support plate (16), the inner side end of the hook (17) is cooperatively installed with the front and rear sides of the left end of the collecting box (5), and the input end of the electric push rod two (15) is electrically connected with the output end of the control switch group (18).
8. A large split station according to claim 2, characterized in that: The front ends of the two slide rails (3) are provided with a support strip, the rear side of the support strip is provided with a hydraulic rod two (9), and the telescopic end of the hydraulic rod two (9) is fixedly connected with the middle part of the front end of the placing plate (4).