Pre-cultured anode carbon discharging device capable of achieving overturning and self-discharging

Abstract

The utility model relates to the technical field of pre-cultured anode carbon block production equipment, in particular to a pre-cultured anode carbon discharging device capable of discharging automatically in an overturning mode. The lower portion of the material box is of an arc structure, and the central axis of the material box is consistent with the central axis of the rotating shaft. The driving motor is fixed on the left side wall of the material box and is connected with an external power supply; an output shaft of the driving motor is connected with the rotating shaft; the overturning plates are annularly distributed and fixed to the annular wall of the rotating shaft, and the side walls of the overturning plates are attached to the arc part of the lower portion of the material box. The material distributing mechanism is connected with the feeding hopper; the pre-cultured anode carbon blocks can be intermittently conveyed, so that the carbon blocks uniformly fall off, accumulation or blockage caused by one-time massive unloading is avoided, and the stability and controllability of the unloading process are improved; the overturning plate regularly swings in the material box of the arc structure, falling carbon blocks are evenly stacked and discharged from the discharging hopper in sequence, the carbon blocks are prevented from being stacked and blocked, and the discharging efficiency and the transportation smoothness are improved.

Description

Technical Field

[0001] This utility model relates to the technical field of prebaked anode carbon block production equipment, specifically to a discharge device for prebaked anode carbon that is flipped and self-discharged. Background Technology

[0002] In the production process of prebaked anode carbon blocks, traditional unloading devices often experience jamming and low transmission efficiency due to uneven carbon block accumulation, and are prone to affecting equipment stability due to debris residue or conveyor belt deformation. Existing technologies mostly rely on manual intervention or simple vibration distribution, which suffers from high labor intensity and uneven distribution. Therefore, a self-discharging unloading device for prebaked anode carbon with a flipping mechanism is proposed. Utility Model Content

[0003] The purpose of this utility model is to address the shortcomings and deficiencies of the existing technology by providing a self-discharging unloading device for pre-baked anode carbon. The pre-baked anode carbon blocks can be conveyed intermittently, allowing the carbon blocks to fall evenly and avoiding accumulation or blockage caused by large-scale unloading at one time, thereby improving the stability and controllability of the unloading process. The tilting plate swings regularly within the arc-shaped material box, evenly distributing the fallen carbon blocks and discharging them sequentially from the discharge hopper, avoiding carbon block accumulation and jamming, and improving unloading efficiency and smooth transportation.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: it includes a feeding hopper, a material box, a discharging hopper, and support legs; the bottom of the feeding hopper is connected through the material box, and the bottom of the material box is connected through the discharging hopper; several support legs are provided on the side wall of the feeding hopper;

[0005] Its characteristic is that it further comprises:

[0006] The rotating shaft is screwed into the material box via a bearing; the lower part of the material box has an arc structure, wherein the axis is aligned with the central axis of the rotating shaft.

[0007] The drive motor is fixed on the left side wall of the material box and is connected to an external power source; the output shaft of the drive motor is connected to the rotating shaft.

[0008] The flipping plate consists of several flipping plates, which are fixed in a ring on the ring wall of the rotating shaft. The side wall of the flipping plate is fitted to the arc part of the lower part of the material box.

[0009] The material distribution mechanism is connected to the feeding hopper.

[0010] Preferably, the material dispensing mechanism comprises:

[0011] The conveyor belt has an upper surface that passes through the feed hopper and a lower surface that is located at the bottom of the discharge hopper; the conveyor belt has several square holes.

[0012] The conveyor rollers consist of four rollers arranged in a matrix on the inner side of the conveyor belt; each roller has a support bracket screwed to its front and rear via bearings.

[0013] A transmission motor is fixed on a bracket, and the output shaft of the transmission motor is connected to one of the transmission rollers.

[0014] Preferably, support bars are fixedly inserted into both sides of the square hole, and the support bars are arranged perpendicular to the moving direction of the conveyor belt.

[0015] Preferably, several support plates are fixed inside the feed hopper, and the support plates are abutted against the bottom of the conveyor belt.

[0016] Preferably, scrapers are fixed on the left and right inner walls of the feed hopper, and the scrapers are pressed against the conveyor belt.

[0017] Preferably, the conveyor is installed between the discharge hopper and the support, and the conveyor is connected to an external power source.

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] 1. Pre-baked anode carbon blocks can be conveyed intermittently, allowing the carbon blocks to fall evenly, avoiding accumulation or blockage caused by large-scale unloading at one time, and improving the stability and controllability of the unloading process;

[0020] 2. To prevent the conveyor belt from deforming due to long-term pressure, thereby extending the overall service life of the device;

[0021] 3. During the conveying process of charcoal blocks, scrape off the adhering debris and residue in a timely manner to prevent debris from being carried back to the feeding area or accumulating on the transmission components, so as to ensure the long-term stable operation of the equipment and reduce the frequency of maintenance.

[0022] 4. The tilting plate swings regularly within the arc-shaped material box, evenly distributing the fallen charcoal blocks and discharging them sequentially from the discharge hopper, preventing charcoal blocks from accumulating and causing blockages, thus improving unloading efficiency and smooth transportation. Attached Figure Description

[0023] Figure 1 This is the southwest isometric view of this utility model.

[0024] Figure 2 This is a schematic diagram of the internal structure of this utility model.

[0025] Figure 3 yes Figure 2 Enlarged view of part A in the image.

[0026] Figure 4 yes Figure 2 Enlarged view of part B in the image.

[0027] Explanation of reference numerals in the attached figures:

[0028] 1. Feed hopper; 2. Material box; 3. Discharge hopper; 4. Support leg; 5. Rotating shaft; 6. Drive motor; 7. Tilting plate; 8. Material distribution mechanism; 8-1. Conveyor belt; 8-2. Square hole; 8-3. Support bar; 8-4. Support plate; 8-5. Scraper; 8-6. Transmission roller; 8-7. Support bracket; 8-8. Transmission motor; 9. Transmission machine. Detailed Implementation

[0029] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. The preferred embodiments described are only examples. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0030] The specific implementation method adopts the following technical solution:

[0031] Please see Figure 1-4 This embodiment 1 includes a feed hopper 1, a material box 2, a discharge hopper 3, and support legs 4; the bottom of the feed hopper 1 is connected to the material box 2, and the bottom of the material box 2 is connected to the discharge hopper 3; several support legs 4 are provided on the side wall of the feed hopper 1.

[0032] It also includes:

[0033] The rotating shaft 5 is screwed into the material box 2 via a bearing; the lower part of the material box 2 has an arc structure, wherein the axis is set to be consistent with the central axis of the rotating shaft 5.

[0034] The drive motor 6 is fixed on the left side wall of the material box 2. The drive motor 6 is connected to an external power source. The specific model of the drive motor 6 is purchased and installed directly from the market according to the actual usage requirements. The output shaft of the drive motor 6 is connected to the rotating shaft 5.

[0035] The number of flip plates 7 is several, and they are fixed in a ring on the ring wall of the rotating shaft 5. The side wall of the flip plate 7 is fitted to the arc part of the lower part of the material box 2.

[0036] The material distribution mechanism 8 is connected to the feed hopper 1; the material distribution mechanism 8 includes:

[0037] The conveyor belt 8-1 has its upper surface extending through the feed hopper 1 and its lower surface positioned at the bottom of the discharge hopper 3. Several square holes 8-2 are formed on the conveyor belt 8-1. Support bars 8-3 are fixedly inserted into both sides of each square hole 8-2, with the support bars 8-3 perpendicular to the direction of movement of the conveyor belt 8-1. Several front and rear support plates 8-4 are fixed inside the feed hopper 1, resting against the bottom of the conveyor belt 8-1. Scrapers 8-5 are fixed to the left and right inner walls of the feed hopper 1, resting against the conveyor belt 8-1.

[0038] There are four transmission rollers 8-6, which are arranged in a matrix and driven on the inner side of the conveyor belt 8-1; the front and rear of the transmission rollers 8-6 are screwed with brackets 8-7 through bearings.

[0039] A transmission motor 8-8 is fixed to a bracket 8-7 by bolts, and the output shaft of the transmission motor 8-8 is connected to one of the transmission rollers 8-6.

[0040] The conveyor 9 is installed between the discharge hopper 3 and the support 8-7. The conveyor 9 is connected to an external power supply. The specific model of the conveyor 9 is purchased and installed directly from the market according to the actual usage requirements.

[0041] When using this utility model, during unloading, the prebaked anode carbon blocks enter the feed hopper 1, the transmission motor 8-8 is started, the transmission roller 8-6 rotates, causing the conveyor belt 8-1 to move, causing the prebaked anode carbon blocks in the feed hopper 1 to intermittently fall from the square hole 8-2 into the material box 2. The support bar 8-3 prevents the prebaked anode carbon blocks from pulling the square hole 8-2, the scraper 8-5 prevents the debris from being carried out by the conveyor belt 8-1, and the support plate 8-4 prevents the prebaked anode carbon blocks from deforming the conveyor belt 8-1. The drive motor 6 is started, the rotating shaft 5 rotates, causing the tilting plate 7 to rotate. The lower part of the material box 2 has an arc structure, and several tilting plates 7 divide the fallen prebaked anode carbon blocks into piles, which fall from the discharge hopper 3 onto the conveyor 9 for transportation out, so that the prebaked anode carbon blocks can be unloaded evenly and avoid jamming.

[0042] Compared with the prior art, the beneficial effects of this utility model are:

[0043] 1. The pre-baked anode carbon blocks in the feed hopper 1 are intermittently conveyed by the transmission motor 8-8 through the transmission roller 8-6 and the conveyor belt 8-1, so that the carbon blocks fall evenly from the square hole 8-2, avoiding the accumulation or blockage caused by a large amount of material unloading at one time, and improving the stability and controllability of the unloading process.

[0044] 2. The support bar 8-3 can prevent the carbon block from pulling the edge of the square hole 8-2 during movement, reducing wear, while the support plate 8-4 can effectively disperse the pressure of the carbon block on the conveyor belt 8-1, preventing the conveyor belt 8-1 from deforming due to long-term pressure, thereby extending the overall service life of the device.

[0045] 3. The scraper 8-5 is in close contact with the conveyor belt 8-1 to scrape off the adhering debris and residue in a timely manner during the conveying of carbon blocks, preventing debris from being carried back to the feeding area or accumulating on the transmission components, ensuring long-term stable operation of the equipment and reducing the frequency of maintenance.

[0046] 4. The drive motor 6 drives the rotating shaft 5 to rotate, causing the tilting plate 7 to swing regularly within the arc-shaped material box 2, evenly distributing the fallen charcoal blocks and discharging them in sequence from the discharge hopper 3, thus avoiding charcoal block accumulation and jamming, improving unloading efficiency and smooth transportation.

[0047] For those skilled in the art, modifications can be made to the technical solutions described in the foregoing embodiments, and equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A discharge device for a self-discharging prebaked anode carbon, comprising a feed hopper (1), a hopper (2), a discharge hopper (3), and support legs (4); the bottom of the feed hopper (1) is connected to the hopper (2), and the bottom of the hopper (2) is connected to the discharge hopper (3); several support legs (4) are provided on the side wall of the feed hopper (1). Its features are, It also includes: The rotating shaft (5) is screwed into the material box (2) through a bearing; the lower part of the material box (2) is an arc structure, wherein the axis is set in the same direction as the central axis of the rotating shaft (5); The drive motor (6) is fixed on the left side wall of the material box (2) and is connected to an external power source; the output shaft of the drive motor (6) is connected to the rotating shaft (5); The number of the flip plates (7) is several, and they are fixed in a ring on the ring wall of the rotating shaft (5). The side wall of the flip plate (7) is fitted with the arc part of the lower part of the material box (2). The material distribution mechanism (8) is connected to the feeding hopper (1).

2. The unloading device for self-discharging pre-baked anode carbon according to claim 1, characterized in that: The material distribution mechanism (8) includes: The upper surface of the conveyor belt (8-1) is inserted into the feed hopper (1), and the lower surface of the conveyor belt (8-1) is located at the bottom of the discharge hopper (3); the conveyor belt (8-1) has several square holes (8-2). There are four transmission rollers (8-6), which are arranged in a matrix and driven on the inner side of the conveyor belt (8-1); the front and rear of the transmission rollers (8-6) are screwed with brackets (8-7) through bearings. A transmission motor (8-8) is fixed on a bracket (8-7), and the output shaft of the transmission motor (8-8) is connected to one of the transmission rollers (8-6).

3. The unloading device for self-discharging pre-baked anode carbon according to claim 2, characterized in that: Support bars (8-3) are fixedly inserted into both sides of the square hole (8-2), and the support bars (8-3) are set perpendicular to the moving direction of the conveyor belt (8-1).

4. The unloading device for self-discharging pre-baked anode carbon according to claim 2, characterized in that: Several support plates (8-4) are fixed inside the feed hopper (1), and the support plates (8-4) are abutted against the bottom of the conveyor belt (8-1).

5. The unloading device for self-discharging pre-baked anode carbon according to claim 2, characterized in that: Scrapers (8-5) are fixed on the left and right inner walls of the feed hopper (1), and the scrapers (8-5) are pressed against the conveyor belt (8-1).

6. The unloading device for self-discharging pre-baked anode carbon according to claim 2, characterized in that: The conveyor (9) is installed between the discharge hopper (3) and the support (8-7), and the conveyor (9) is connected to an external power source.

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