Turnover device for steel member
By setting connecting components at the parallel connection surfaces of the steel components, and using the cooperation of cranes and wire ropes, the problem of uneven force distribution during the overturning of box-shaped steel components was solved, achieving stable 90-degree or 180-degree overturning and avoiding impact on the ground.
Patent Information
- Application Number
- CN202520658809.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-09
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-04-09
AI Technical Summary
In existing technologies, box-shaped steel components are prone to tipping over due to unilateral force during the overturning process, causing huge impacts and making it difficult to achieve stable overturning control at 90 degrees or 180 degrees.
A crane and hook system is used. By setting connecting components at the two parallel connecting surfaces of the steel component, and using the cooperation of wire rope and hook, the rotation angle of the steel component is gradually adjusted to ensure uniform force distribution during the turning process and avoid impact.
It enables steel components to be flipped 90 degrees or 180 degrees, ensuring uniform force distribution during the flipping process, avoiding huge impacts on the ground, and improving flipping efficiency and stability.
Smart Images

Figure CN223963080U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of steel structure processing technology, specifically relating to a turning device for steel components. Background Technology
[0002] Steel components are generally assembled horizontally during the manufacturing process, and the working surface is usually the top surface, or the top surface and the side surface. For bottom surface work, it is necessary to turn them over. Turning over occurs not only in the assembly stage, but also in the forming stage and the painting stage. Therefore, this is an unavoidable operation process.
[0003] For H-beams, which have open sections, hooks can be used to clamp the flanges to achieve side flipping. For box-shaped steel components, which have closed sections, the typical flipping process uses an L-shaped steel mechanism to hook the side of the bottom surface of the box-shaped steel component. By using a lifting steel cable, the box-shaped steel component rotates around one side of the bottom surface as a rotation support. Because it is under unilateral force, when the rotation angle of the box-shaped steel component exceeds 45 degrees, the box-shaped steel component will automatically rotate and fall under the action of its own weight overturning moment, which will generate a huge impact on the ground.
[0004] How to control the rotation process of box-shaped steel components is a technical problem that needs to be solved by those skilled in the art. Utility Model Content
[0005] The purpose of this utility model is to solve the above-mentioned technical problems existing in the prior art and provide a turning device for steel components, which can turn steel components 90 degrees or 180 degrees to meet the turning requirements of steel components at different stages; at the same time, it can control the rotation process of box-shaped steel components, using one side of the steel component as a support side, so that the steel component rotates around the support side. During rotation, the steel component is gradually rotated by hooks and steel wire ropes to avoid the steel component from generating huge impacts on the ground.
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0007] A turning device for steel components includes a crane capable of moving left and right, a hook that can rise or fall, and a steel wire rope connected to the hook. The device is characterized by further including connecting components for connecting the steel wire rope. Two sets of connecting components are respectively installed at two connecting surfaces of the steel component, with the two connecting surfaces being parallel to each other.
[0008] Furthermore, the connecting assembly includes a sleeve and a connecting rod, with the sleeve fixed to the connecting surface, the connecting rod fixed to the sleeve, and the wire rope connected to the connecting rod.
[0009] Furthermore, the sleeve is welded to the connecting surface, and the sleeve has a threaded hole, in which the connecting rod is threadedly connected.
[0010] Furthermore, the connecting rod includes a connecting part and an end, with the cross-sectional area of the end being larger than that of the connecting part.
[0011] Furthermore, the connecting assembly includes a connecting seat, a support plate, and a boom. The connecting seat is fixed on the connecting surface, the support plate is fixed on the connecting seat, the support plate and the connecting surface are parallel, the boom is movably connected to the support plate, and the distance between the boom and the connecting surface can be adjusted. The wire rope is connected to the boom.
[0012] Furthermore, a bolt rod is welded to the connecting surface, and the connecting seat is provided with a mounting hole. The bolt rod passes through the mounting hole, and a nut is threaded onto the bolt rod.
[0013] Furthermore, the support plate is welded with a connecting plate, the connecting seat is provided with a fixing pipe, the fixing pipe is provided with a threaded hole two, the fixing pipe is supported between the two connecting plates, the connecting plate is provided with a threaded hole three, and the threaded hole three and the threaded hole two are threadedly connected with a fixing bolt.
[0014] Furthermore, the connecting plate is provided with a through hole, and the hanger is provided with a threaded part. The threaded part passes through the through hole and moves in the through hole to adjust the distance between the threaded part and the connecting surface. Each threaded part is threadedly connected to two nuts, and the connecting plate is located between the two nuts.
[0015] Furthermore, the connecting seat is provided with a connecting groove, a connecting pipe is welded in the connecting groove, the connecting pipe is provided with a connecting hole, the fixing pipe passes vertically through the connecting hole, and the fixing pipe and the connecting pipe are welded and fixed.
[0016] This utility model, by adopting the above-mentioned technical solution, has the following beneficial effects:
[0017] This invention can flip steel components by 90 degrees or 180 degrees to meet the flipping requirements of steel components at different stages; at the same time, it can control the rotation process of box-shaped steel components, using one side of the steel component as a support side, so that the steel component can rotate around the support side. During rotation, the steel component is rotated gradually by hooks and steel wire ropes to avoid the steel component from having a huge impact on the ground. Attached Figure Description
[0018] The present invention will be further described below with reference to the accompanying drawings:
[0019] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of the present utility model;
[0020] Figure 2 This is a schematic diagram of the connecting component in Embodiment 1 of this utility model;
[0021] Figure 3 This is an exploded view of the connecting component in Embodiment 1 of this utility model;
[0022] Figure 4This is a schematic diagram of the steel component in Embodiment 1 of this utility model when it rotates from 0 to 45 degrees.
[0023] Figure 5 This is a schematic diagram of the structure of the connecting assembly without steel wire rope in Embodiment 1 of this utility model when it is supported on the ground;
[0024] Figure 6 This is a schematic diagram of the structure in Embodiment 1 of this utility model, showing the replacement of the wire rope with another connecting component and the control of the rotation of the steel component.
[0025] Figure 7 This is a schematic diagram of the steel component in Embodiment 1 of this utility model when it is rotated 180 degrees from its original state;
[0026] Figure 8 This is a schematic diagram of the structure of Embodiment 2 of this utility model;
[0027] Figure 9 This is a schematic diagram of the connecting component in Embodiment 2 of this utility model;
[0028] Figure 10 This is a schematic diagram of the connection between the connecting seat and the connecting pipe in Embodiment 2 of this utility model;
[0029] Figure 11 This is a schematic diagram of the welding and fixing structure of the fixing pipe and the connecting pipe in Embodiment 2 of this utility model;
[0030] Figure 12 This is a schematic diagram of the connection between the support plate and the connecting plate in Embodiment 2 of this utility model;
[0031] Figure 13 This is a schematic diagram of the structure of the second embodiment of the present invention, in which the second nut is installed at the hanger rod.
[0032] In the diagram, 1 - crane;
[0033] 2-Hook;
[0034] 3- Steel wire rope;
[0035] 4-Steel component; 41-Connecting surface;
[0036] 5-Connecting assembly; 51-Sleeve; 52-Connecting part; 53-Threaded hole one; 54-End; 55-Connecting seat; 56-Support plate; 57-Hanging rod; 58-Bolt rod; 59-Nut one; 510-Connecting plate; 511-Fixing tube; 512-Fixing bolt; 513-Threaded part; 514-Nut two; 515-Connecting groove; 516-Connecting tube; 517-Connecting hole; 518-Mounting hole; 519-Threaded hole two; 520-Threaded hole three; 521-Through hole;
[0037] a-wooden block. Detailed Implementation
[0038] like Figures 1 to 13 As shown, this utility model discloses a turning device for steel components, which turns over box-shaped steel components. Specifically, the box-shaped steel components of this utility model are steel box beams.
[0039] Example 1,
[0040] A turning device for steel components includes a crane 1 and a connecting assembly 5. The crane 1 can move left and right, and the crane 1 is equipped with a hook 2, which is connected to a wire rope 3. Existing technology controls the raising or lowering of the hook 2 through a power drive unit, typically consisting of a motor and a winding device, as seen in the invention patent entitled "A Simple Turning Method for Large Cylindrical Forgings" (Authorization Announcement No.: CN110523906B). The structure of the crane 1 and the hook 2 will not be described further in this utility model.
[0041] The purpose of this utility model is to set a connecting component 5 at two parallel connecting surfaces 41 of the steel component 4, and the buckle of the wire rope 3 is connected to the connecting component 5. By raising or lowering the wire rope 3, the steel component 4 can rotate around the edge of the steel component 4. Then, by replacing the wire rope 3 with different connecting components 5, the steel component 4 can rotate around different edges, thus turning the steel component 4 over.
[0042] The connecting component 5 in Embodiment 1 includes a sleeve 51 and a connecting rod. The connecting rod includes an integrally formed connecting portion 52 and an end 54, with the cross-sectional area of the end 54 being larger than that of the connecting portion 52. The sleeve 51 is welded to the connecting surface 41 and has a threaded hole 53. The connecting portion 52 is threaded into the threaded hole 53, thus fixing the connecting rod to the sleeve 51. One end of the wire rope 3 is attached to the hook 2, and the other end of the wire rope 3 is attached to the connecting portion 52. The end 54 prevents the wire rope 3 from detaching from the connecting portion 52. This connecting component 5 has a simple structure, allows for quick installation on the connecting surface 41, and improves turning efficiency.
[0043] The turning operation in Embodiment 1 is as follows: Connect the buckle of the wire rope 3 to the connecting part 52 of one of the connecting components 5, then control the hook 2 to rise while simultaneously controlling the crane 1 to move to the right. At this time, the wire rope 3 moves to the right, using one edge of the bottom surface of the steel component 4 as a support edge. The steel component 4 rotates around this support edge. During this process, the rotation angle of the steel component 4 is controlled between 0 and 45 degrees. Figure 4 As shown. Control the crane 1 to move continuously to the right, and control the hook 2 to gradually descend. The steel component 4 continues to rotate around the supporting edge. During this process, the rotation angle of the steel component 4 is controlled between 45 and 90 degrees. At this time, the end 54 of the connecting rod is supported on the ground. To keep the steel component 4 horizontal, wooden blocks a can be placed between the steel component 4 and the ground. Figure 5As shown, the steel component is flipped 90 degrees, and then the buckle of the wire rope 3 is removed from the connecting part 52 of the connecting component 5.
[0044] Control the crane 1 to move to the left. At the same time, control the wire rope 3 to move to the left. Then connect the buckle of the wire rope 3 to the connecting part 52 of another connecting component 5. Then remove the wooden block a. Then control the hook 2 to rise. At the same time, control the crane 1 to move to the right. At this time, the wire rope 3 moves to the right. With one of the edges of the top surface of the steel box girder as the support edge, the steel component 4 rotates around the support edge. Figure 6 As shown. The crane 1 is controlled to move continuously to the right, and the operator manually supports the top surface of the steel component 4 on the ground, as shown. Figure 7 As shown, the steel component is flipped 180 degrees.
[0045] The 90-degree flipping of steel components is mainly used in the painting stage of steel component 4; while the 180-degree flipping of steel components is mainly used in the assembly and welding stage of steel component 4.
[0046] Example 2,
[0047] In Embodiment 1, in order to ensure a firm connection between the connecting part 52 and the sleeve 51, it is necessary to ensure that the connecting part 52 extends into the sleeve 51 by a sufficient length. This will cause the following problems: the length of the connecting part 52 extending out of the sleeve 51 is insufficient, making it difficult for the buckle of the wire rope 3 to be connected to the connecting part 52; the end 54 of the connecting rod needs to be supported on the ground, and the contact area between the end 54 and the ground is small, resulting in the steel component 4 being unstable on the ground after being turned over.
[0048] To address the aforementioned technical problems, this utility model designs another connecting component 5.
[0049] A turning device for steel components includes a crane 1 and a connecting assembly 5. The crane 1 can move left and right. The crane 1 is equipped with a hook 2, and the hook 2 is connected to a wire rope 3. In the prior art, the hook 2 is raised or lowered by a power drive unit, which is generally composed of a motor and a winding device, such as the invention patent entitled "A Simple Turning Method for Large Cylindrical Forgings" (authorization announcement number: CN110523906B). The structure of the crane 1 and the hook 2 will not be described in this utility model.
[0050] The purpose of this invention is to set a connecting component 5 at two parallel connecting surfaces 41 of the steel component 4, and to connect the connecting component 5 with a steel wire rope 3. By raising or lowering the steel wire rope 3, the steel component 4 can rotate around its edge. By changing the steel wire rope 3 to different connecting components 5, the steel component 4 can rotate around different edges, thus turning the steel component 4 over.
[0051] The connecting component 5 in Embodiment 2 includes a connecting seat 55, a support plate 56, and a lifting rod 57. The cable knot of the wire rope 3 is connected to the lifting rod 57. A bolt rod 58 is welded to the connecting surface 41. The connecting seat 55 has a mounting hole 518, through which the bolt rod 58 passes. A nut 59 is threaded onto the bolt rod 58, thus fixing the connecting seat 55 to the connecting surface 41. After the overturning is completed, the entire connecting seat 55 can be disassembled, and the bolt rod 58 can be cut. The bolt rod 58 has a small diameter, resulting in minimal damage to the steel component 4 structure.
[0052] Two symmetrically arranged connecting plates 510 are welded to the support plate 56. The connecting seat 55 has a connecting groove 515, in which a connecting pipe 516 is welded. The connecting pipe 516 has a connecting hole 517. A fixed pipe 511 of a predetermined length passes vertically through the connecting hole 517. The fixed pipe 511 and the connecting pipe 516 are welded and fixed, so that the fixed pipe 511 is fixedly connected to the connecting seat 55. The fixed pipe 511 and the connecting seat 55 have good connection strength to meet the requirements of subsequent installation of fixing bolts. The fixed pipe 511 has a second threaded hole 519. The fixed pipe 511 is supported between the two connecting plates 510. The connecting plate 510 has a third threaded hole 520. The third threaded hole 520 and the second threaded hole 519 are threaded together with fixing bolts 512, so that the support plate 56 is fixed on the connecting seat 55. The support plate 56 is parallel to the connecting surface 41.
[0053] The connecting plate 510 has a through hole 521, and the rod 57 has a threaded part 513. The threaded part 513 passes through the through hole 521, and each threaded part 513 is threadedly connected to two nuts 514. The connecting plate 510 is located between the two nuts 514. By tightening or loosening the nuts 514, the threaded part 513 can move in the through hole 521 to adjust the distance between the threaded part 513 and the connecting surface 41. This allows the rod 57 to be movably connected to the support plate 56, enabling adjustment of the distance between the rod 57 and the connecting surface 41, and providing sufficient installation space for the cable ties of the wire rope 3. At the same time, the rod 57 has sufficient length to connect with the connecting plate 510, providing good connection strength, allowing the connecting assembly 5 of Embodiment 2 to flip over heavy steel components 4. The rod 57 is detachably connected to the connecting plate 510, facilitating timely replacement of the rod 57 and ensuring proper installation of the cable ties of the wire rope 3. Moreover, the support plate 56 has a certain area. The support plate 56 is supported on the ground. Compared with the end 54 in embodiment 1, which is in contact with the ground, the contact area can be increased, thereby increasing the stability of the steel component 4 on the ground after it is turned over.
[0054] The turning operation in Example 2 is as follows: Connect the buckle of the wire rope 3 to the boom 57 of one of the connecting components 5, then control the hook 2 to rise while simultaneously controlling the crane 1 to move to the right. At this time, the wire rope 3 moves to the right, using one side of the bottom surface of the steel component 4 as a support edge. The steel component 4 rotates around this support edge, and the rotation angle of the steel component 4 is controlled between 0 and 45 degrees. Control the crane 1 to continue moving to the right and control the hook 2 to gradually descend. The steel component 4 continues to rotate around the support edge, and the rotation angle of the steel component 4 is controlled between 45 and 90 degrees. At this time, the support plate 56 supports the ground, completing a 90-degree turn of the steel component. Then, remove the buckle of the wire rope 3 from the boom 57 of the connecting component 5.
[0055] The crane 1 is moved to the left, at the same time the wire rope 3 is moved to the left, and the buckle of the wire rope 3 is connected to the boom 57 of another connecting component 5. Then the hook 2 is raised, and the crane 1 is moved to the right, at the same time the wire rope 3 is moved to the right, using one of the top edges of the steel box girder as a support edge, and the steel component 4 rotates around this support edge. The crane 1 continues to move to the right, and the operator holds the steel component 4, supporting the top surface of the steel component 4 on the ground, completing the 180-degree flip of the steel component.
[0056] The above are merely specific embodiments of this utility model, but the technical features of this utility model are not limited thereto. Any simple changes, equivalent substitutions, or modifications made based on this utility model to solve essentially the same technical problems and achieve essentially the same technical effects are all covered within the protection scope of this utility model.
Claims
1. A turning device for steel members, comprising: a crane, the crane being movable left and right, the crane being provided with a hook, the hook being capable of ascending or descending, the hook being connected with a wire rope; characterized in that it further comprises: a connecting assembly, the connecting assembly being used for connecting the wire rope, two connecting assemblies being respectively installed at two connecting surfaces of the steel member, the two connecting surfaces being parallel to each other.
2. A roll-over device for steel members as claimed in claim 1, wherein: The connecting assembly comprises a sleeve and a connecting rod, the sleeve being fixed on the connecting surface, the connecting rod being fixed on the sleeve, and the wire rope being connected on the connecting rod.
3. A roll-over device for steel members as claimed in claim 2, wherein: The sleeve is welded on the connecting surface, and the sleeve is provided with a threaded hole one, the connecting rod being threadedly connected in the threaded hole one.
4. A roll-over device for steel members as claimed in claim 3, wherein: The connecting rod comprises a connecting part and an end head, the cross-sectional area of the end head being greater than that of the connecting part.
5. The roll-over device for steel members as claimed in claim 1, wherein: The connecting assembly comprises a connecting seat, a support plate and a hanger, the connecting seat being fixed on the connecting surface, the support plate being fixed on the connecting seat, the support plate being parallel to the connecting surface, the hanger being movably connected on the support plate, the distance between the hanger and the connecting surface being adjustable, and the wire rope being connected on the hanger.
6. A roll-over device for steel members as claimed in claim 5, wherein: The connecting surface is welded with a bolt rod, the connecting seat is provided with a mounting hole, the bolt rod passes through the mounting hole, and the bolt rod is threadedly connected with a nut one.
7. A roll-over device for steel members as claimed in claim 5, wherein: The support plate is welded with a connecting plate, the connecting seat is provided with a fixing tube, the fixing tube is provided with a threaded hole two, the fixing tube is supported between two connecting plates, the connecting plate is provided with a threaded hole three, the threaded hole three and the threaded hole two are threadedly connected with a fixing bolt.
8. A roll-over device for steel members as claimed in claim 7, wherein: The connecting plate is provided with a through hole, the hanger is provided with a threaded part, the threaded part passes through the through hole and moves in the through hole, the distance between the threaded part and the connecting surface being adjustable, two nuts two being threadedly connected with a single threaded part, and the connecting plate being arranged between the two nuts two.
9. A roll-over device for steel members as claimed in claim 7, wherein: The connecting seat is provided with a connecting groove, a connecting tube being welded in the connecting groove, the connecting tube being provided with a connecting hole, the fixing tube vertically passing through the connecting hole, and the fixing tube and the connecting tube being welded and fixed.
Citation Information
Patent Citations
A simple method for turning over large cylindrical forgings
CN110523906B