Modular basin beam hoisting device for commercial vehicle
By designing a modular beam hoisting device for commercial vehicles, and adopting a large-span integrated hook and arc-shaped hoisting groove structure, the problem of heavy manual labor caused by the dispersion of parts was solved, thereby achieving stability in beam assembly and reducing the labor intensity of employees.
Patent Information
- Application Number
- CN202520561934.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-03-28
AI Technical Summary
In the existing technology, during the assembly process of commercial vehicle basin beams, the parts are scattered across multiple workstations, which requires employees to frequently carry and load them, resulting in long-term heavy physical labor. The internal thread mounting holes are prone to misalignment, making installation difficult and increasing labor intensity.
A modular basin beam hoisting device for commercial vehicles is designed, featuring a large-span integrated hook design, a bottom arc-shaped hoisting groove that fully fits into the basin beam assembly, polyurethane block protection, and reinforced pin shafts to improve structural stability. It is suitable for hoisting various modular basin beams.
It reduced the labor intensity of employees, eliminated heavy physical labor, ensured the stability of hoisting and the appearance quality of parts, and simplified the processing technology.
Smart Images

Figure CN223963094U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of assembly tooling structure technology, and in particular relates to a modular basin beam hoisting device for commercial vehicles. Background Technology
[0002] Each front spring rear support and basin beam weighs approximately 25kg. Employees carry and lift these components, and the assembly of these parts is scattered across multiple workstations. This frequent lifting and lifting of the front spring rear support and basin beam results in prolonged heavy physical labor. The front spring rear support and basin beam have an internally threaded assembly structure. Assembly errors after the front spring rear support assembly lead to misalignment of the internal thread mounting holes, making installation difficult and creating a bottleneck process. Based on the assembly relationship of the basin beam assembly, the left / right front spring rear supports, basin beam, and basin beam support are disassembled, transported, and assembled into a modular assembly. Therefore, based on the modular requirements, there is an urgent need to design a lifting fixture suitable for various modular basin beams to reduce the labor intensity of employees and eliminate heavy physical labor.
[0003] To address this, we propose a modular basin beam hoisting device for commercial vehicles. Utility Model Content
[0004] The purpose of this utility model is to solve the problem in the existing technology that when employees are performing assembly work, the parts are scattered across multiple workstations, and employees need to frequently lift and install front springs, rear supports, and basin beams. This long-term heavy physical labor may lead to misalignment of internal thread mounting holes, installation difficulties, and bottleneck processes, which is not conducive to reducing the labor intensity of employees. Therefore, a modular basin beam hoisting device for commercial vehicles is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A modular beam hoisting device for commercial vehicles, comprising:
[0007] A first side plate, a second side plate is provided on one side of the first side plate, a base plate is fixedly connected to the middle of the lower end of the first side plate and the second side plate by bolts, and a vertical plate is fixedly connected to the rear end of the first side plate and the second side plate by bolts to form a hoisting structure. A first polyurethane block is provided in the middle of the first side plate and the second side plate, and a second polyurethane block is provided on one side of the first side plate and the second side plate to increase the contact surface between the tooling and the pot beam assembly.
[0008] In one possible design, the front end of the first side plate is provided with a first flat hook, and the front end of the second side plate is provided with a second flat hook, so as to facilitate the adjustment of the angle between the basin beam and the ground. The front end of the lower part of the first side plate and the second side plate is provided with a first reinforcing pin. Both sides of the first reinforcing pin pass through the first side plate and the second side plate and are fixedly connected by nuts to reinforce the first flat hook and the second flat hook.
[0009] In one possible design, a first arc-shaped lifting groove is provided on both sides of the lower end of the first side plate, and a second arc-shaped lifting groove is provided on both sides of the lower end of the second side plate, for the tooling to be fully fitted with the pot beam assembly.
[0010] In one possible design, the upper ends of the first and second side plates are rotatably connected to a connecting pin for adjusting the lifting according to the lifting center of gravity. The two sides of the connecting pin pass through the first and second side plates and are fixed by nuts. The front end of the connecting pin is fixedly connected to a lifting ring for matching the lifting equipment.
[0011] In one possible design, stepped countersunk holes are provided on both sides of the first polyurethane block and the second polyurethane block, and the first polyurethane block and the second polyurethane block are respectively fixedly connected to the first side plate and the second side plate by bolts.
[0012] In one possible design, a second reinforcing pin is provided at the lower rear end of the first and second side plates. Both sides of the second reinforcing pin pass through the first and second side plates and are fixedly connected by nuts to reinforce the bottom of the hoisting structure. A third reinforcing pin is provided at the upper end of the first and second side plates. Both sides of the third reinforcing pin pass through the first and second side plates and are fixedly connected by nuts to reinforce the upper part of the hoisting structure.
[0013] In this application, after the modular assembly of the basin beam is completed, the lifting ring of the modular basin beam hoisting device is suspended on the KBK, and the hook structure is hoisted at the middle beam of the basin beam for modular basin beam hoisting assembly. The first side plate and the second side plate are part of the main frame of the hoisting device, adopting a large-span integrated hook design with simple processing technology. The bottom adopts an arc-shaped lifting groove, and the tooling is completely fitted with the basin beam assembly to ensure hoisting stability. A flat hook is added to the bottom to facilitate adjustment of the angle between the basin beam and the ground for easy lifting. The bottom plate and the vertical plate adopt a hollow structure in the middle, which reduces weight and meets the overall rigidity of the hoisting device. They are connected to the first side plate and the second side plate with bolts. The first polyurethane block and the second polyurethane block are fixed to the first side plate and the second side plate with bolts. The contact surface with the basin beam assembly is protected by polyurethane blocks to ensure the appearance quality of the components.
[0014] In this utility model, a modular basin beam hoisting device for commercial vehicles is described. This tooling is suitable for tractor trucks and dump trucks equipped with basin beams by a certain OEM. After the basin beam, front spring and rear support are assembled separately, hoisting and assembly can be carried out, which can reduce the labor intensity of employees and eliminate heavy physical work. By adopting a large-span integrated hook design, the processing technology is simple; the bottom adopts an arc-shaped hoisting groove, and the tooling is completely fitted with the basin beam assembly to ensure hoisting stability.
[0015] In this utility model, a modular basin beam lifting device for commercial vehicles is provided. By adding a flat structural hook at the bottom, the angle between the basin beam and the ground can be easily adjusted for convenient lifting. The contact surface between the tooling and the basin beam assembly is protected by polyurethane blocks to ensure the appearance quality of the components. The support surface of the polyurethane blocks has stepped countersunk holes, which are sturdy and durable, and solve the problems of damage and inconvenient disassembly. The setting of the first, second and third reinforcing pins effectively improves the stability of the lifting device structure. Attached Figure Description
[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present invention;
[0018] Figure 2 This is a rear-view three-dimensional structural diagram of an embodiment of the present invention;
[0019] Figure 3 This is a left-side three-dimensional structural schematic diagram of an embodiment of the present invention;
[0020] Figure 4 This is a three-dimensional exploded structural diagram of an embodiment of the present invention.
[0021] In the diagram: 1. First side plate; 2. Second side plate; 3. Base plate; 4. Vertical plate; 5. Connecting pin; 6. Lifting ring; 7. First polyurethane block; 8. Second polyurethane block; 9. First arc lifting groove; 10. Second arc lifting groove; 11. First flat hook; 12. Second flat hook; 13. Stepped countersunk hole; 14. First reinforcing pin; 15. Second reinforcing pin; 16. Third reinforcing pin. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0023] In the description of this utility model, it should be understood that the terms "opening", "upper", "middle", "length", "inner", etc., which indicate orientation or positional relationship, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0024] To keep the following description of the embodiments of this utility model clear and concise, detailed descriptions of known functions and known components are omitted.
[0025] Example 1: Refer to Figures 1-4 A hoisting device, comprising:
[0026] A first side plate 1 is provided on one side of the first side plate 1, and a second side plate 2 is provided on one side of the first side plate 1. A base plate 3 is fixedly connected to the middle of the lower end of the first side plate 1 and the second side plate 2 by bolts. A vertical plate 4 is fixedly connected to the rear end of the first side plate 1 and the second side plate 2 by bolts to form a hoisting structure. A first polyurethane block 7 is provided in the middle of the first side plate 1 and the second side plate 2, and a second polyurethane block 8 is provided on one side of the first side plate 1 and the second side plate 2 to increase the contact surface between the tooling and the pot beam assembly.
[0027] In the above technical solution, the base plate 3 and the vertical plate 4 adopt a hollow structure in the middle, which reduces weight and meets the overall rigidity of the lifting device. They are connected to the first side plate 1 and the second side plate 2 by bolts. The first polyurethane block 7 and the second polyurethane block 8 are fixed to the first side plate 1 and the second side plate 2 by bolts. The contact surface with the basin beam assembly is protected by polyurethane blocks to ensure the appearance quality of the components.
[0028] In one aspect of this embodiment, such as Figure 1 As shown, the front end of the first side plate 1 is provided with a first flat hook 11, and the front end of the second side plate 2 is provided with a second flat hook 12, which facilitates the adjustment of the angle between the basin beam and the ground. The front end of the lower part of the first side plate 1 and the second side plate 2 is provided with a first reinforcing pin 14. Both sides of the first reinforcing pin 14 pass through the first side plate 1 and the second side plate 2 and are fixedly connected by nuts, which is used to reinforce the first flat hook 11 and the second flat hook 12.
[0029] In the above technical solution, flat hooks are added to the rear ends of the first side plate 1 and the second side plate 2 to facilitate adjustment of the angle between the basin beam and the ground, making it easier to lift.
[0030] In one aspect of this embodiment, such as Figure 2 As shown, the lower ends of the first side plate 1 are provided with first arc-shaped hanging grooves 9 on both sides, and the lower ends of the second side plate 2 are provided with second arc-shaped hanging grooves 10 on both sides, for the tooling to be fully fitted with the pot beam assembly.
[0031] In the above technical solution, by setting the first arc lifting groove 9 and the second arc lifting groove 10, the tooling and the pot beam assembly are completely fitted together, ensuring the stability of the hoisting.
[0032] This application can be used in the field of assembly tooling structures, or in other fields applicable to this application.
[0033] Example 2: An improvement on Example 1: A modular beam hoisting device for commercial vehicles, applied in the field of assembly tooling structures.
[0034] In one aspect of this embodiment, such as Figure 1 As shown, the upper ends of the first side plate 1 and the second side plate 2 are rotatably connected to a connecting pin 5, which is used to adjust the hoisting according to the hoisting center of gravity. The two sides of the connecting pin 5 pass through the first side plate 1 and the second side plate 2 and are fixed by nuts. The front end of the connecting pin 5 is fixedly connected to a lifting ring 6, which is used to match the lifting equipment for hoisting.
[0035] In the above technical solution, the lifting ring 6 is used to match the lifting tool for lifting, and the connecting pin 5 is fixed on the first side plate 1 and the second side plate 2. It can rotate and the lifting can be adjusted according to the lifting center of gravity.
[0036] In one aspect of this embodiment, such as Figure 3 As shown, stepped countersunk holes 13 are provided on both sides of the first polyurethane block 7 and the second polyurethane block 8. The first polyurethane block 7 and the second polyurethane block 8 are respectively fixedly connected to the first side plate 1 and the second side plate 2 by bolts.
[0037] In the above technical solution, the supporting surfaces of the first polyurethane block 7 and the second polyurethane block 8 are provided with stepped countersunk holes 13, which are sturdy and durable, and at the same time solve the problems of damage and inconvenience of disassembly and assembly.
[0038] In another aspect of this embodiment, such as Figure 4 As shown, a second reinforcing pin 15 is provided at the lower rear end of the first side plate 1 and the second side plate 2. Both sides of the second reinforcing pin 15 pass through the first side plate 1 and the second side plate 2 and are fixedly connected by nuts to reinforce the bottom of the hoisting structure. A third reinforcing pin 16 is provided at the upper end of the first side plate 1 and the second side plate 2. Both sides of the third reinforcing pin 16 pass through the first side plate 1 and the second side plate 2 and are fixedly connected by nuts to reinforce the upper part of the hoisting structure.
[0039] In the above technical solution, the stability of the hoisting device structure is effectively improved by setting the second reinforcing pin 15 and the third reinforcing pin 16.
[0040] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0041] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A modular beam hoisting device for commercial vehicles, characterized in that, include: A first side plate (1) is provided on one side of the first side plate (1), and a second side plate (2) is provided on one side of the first side plate (1). A base plate (3) is fixedly connected to the middle of the lower end of the first side plate (1) and the second side plate (2) by bolts. A vertical plate (4) is fixedly connected to the rear end of the first side plate (1) and the second side plate (2) by bolts to form a hoisting structure. A first polyurethane block (7) is provided in the middle of the first side plate (1) and the second side plate (2). A second polyurethane block (8) is provided on one side of the first side plate (1) and the second side plate (2) to increase the contact surface between the tooling and the pot beam assembly.
2. The modular beam hoisting device for commercial vehicles as described in claim 1, characterized in that, The first side plate (1) is provided with a first flat hook (11) at the front end, and the second side plate (2) is provided with a second flat hook (12) at the front end, so as to facilitate the adjustment of the angle between the basin beam and the ground. The first side plate (1) and the second side plate (2) are provided with a first reinforcing pin (14) at the front end of the lower part. Both sides of the first reinforcing pin (14) pass through the first side plate (1) and the second side plate (2) and are fixedly connected by nuts, which is used to reinforce the first flat hook (11) and the second flat hook (12).
3. The modular beam hoisting device for commercial vehicles as described in claim 1, characterized in that, The first side plate (1) has a first arc hanging groove (9) on both sides of the lower end, and the second side plate (2) has a second arc hanging groove (10) on both sides of the lower end, for the tooling to be fully fitted with the basin beam assembly.
4. The modular beam hoisting device for commercial vehicles as described in claim 1, characterized in that, The upper ends of the first side plate (1) and the second side plate (2) are rotatably connected with connecting pins (5) for adjusting the hoisting according to the hoisting center of gravity. The two sides of the connecting pins (5) pass through the first side plate (1) and the second side plate (2) and are fixed by nuts. The front end of the connecting pins (5) is fixedly connected with a lifting ring (6) for matching the hoisting tool.
5. The modular beam hoisting device for commercial vehicles as described in claim 1, characterized in that, Both sides of the first polyurethane block (7) and the second polyurethane block (8) are provided with stepped countersunk holes (13), and the first polyurethane block (7) and the second polyurethane block (8) are respectively fixedly connected to the first side plate (1) and the second side plate (2) by bolts.
6. The modular beam hoisting device for commercial vehicles as described in claim 1, characterized in that, A second reinforcing pin (15) is provided at the lower rear end of the first side plate (1) and the second side plate (2). Both sides of the second reinforcing pin (15) pass through the first side plate (1) and the second side plate (2) and are fixedly connected by nuts to reinforce the bottom of the hoisting structure. A third reinforcing pin (16) is provided at the upper end of the first side plate (1) and the second side plate (2). Both sides of the third reinforcing pin (16) pass through the first side plate (1) and the second side plate (2) and are fixedly connected by nuts to reinforce the upper part of the hoisting structure.