Structure for preventing material from rolling over in unloading process of forklift

The design of the auxiliary positioning mechanism solves the problem of forklift tipping during unloading, achieves precise positioning between the forklift and the hopper, reduces the risk of tipping, simplifies operation, and improves unloading efficiency.

CN223963227UActive Publication Date: 2026-03-03ZHEJIANG FANGDA TOOL TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-25
Publication Date
2026-03-03

AI Technical Summary

Technical Problem

Existing forklifts are prone to tipping over during unloading, and existing guiding mechanisms cannot effectively prevent tipping caused by skewness.

Method used

An auxiliary positioning mechanism is adopted, including the coordinated use of a first mounting plate, a guide frame, a triangular fixing plate, a first connecting column, and guide wheels, to ensure that the forklift is aligned with the center line of the hopper. Combined with the positioning of the second mounting plate, guide plate, cross plate, and second connecting column, the forklift is precisely positioned with the hopper through the sliding guidance of the guide wheels.

Benefits of technology

It improves the guiding accuracy of forklift unloading, reduces the risk of pallet tipping, simplifies operation, and shortens the unloading cycle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a structure for preventing materials from rolling over in the unloading process of a forklift, and relates to the technical field of transportation. The structure for preventing the materials from rolling over in the unloading process of the forklift comprises the forklift, an auxiliary positioning mechanism and a stock bin, a handle is fixedly installed at the top of the forklift, the handle is sleeved with an anti-skid sleeve, and a material plate is arranged on the forklift; the auxiliary positioning mechanism comprises a first mounting plate, a guide frame, a triangular fixing plate, a first connecting column and a guide wheel. Through cooperative use of a second mounting plate, a guide plate, a transverse plate, a second connecting column and a mounting hole, the forklift and the stock bin can be preliminarily positioned, through cooperative use of a first mounting plate, a guide frame, a triangular fixing plate, a first connecting column and a guide wheel, the center line of the forklift and the center line of the stock bin can be located on the same straight line, and the forklift and the stock bin can be conveniently positioned. In the unloading process of a forklift, a material plate is pushed in from the middle of the stock bin, the risk probability that the material plate rolls over is reduced, and the operation difficulty is simplified to a certain degree.
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Description

Technical Field

[0001] This utility model relates to the field of transportation technology, and in particular to a structure for preventing material from tipping over during the unloading process of a forklift. Background Technology

[0002] Currently, some forklifts add guide mechanisms to the side during unloading to prevent tipping. However, in actual use, deviations can still be detected by the naked eye, and the forklifts are prone to tilting, which still cannot solve the problem of tipping. Utility Model Content

[0003] The purpose of this invention is to provide a structure that prevents material from tipping over during forklift unloading, thus solving the problem of easy tilting.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a structure for preventing material from tipping over during forklift unloading, comprising:

[0005] The forklift is equipped with a handle fixed to the top, and the handle is covered with a non-slip sleeve. The forklift is also equipped with a pallet.

[0006] The auxiliary positioning mechanism includes a first mounting plate, a guide frame, a triangular fixing plate, a first connecting column, and guide wheels. The guide frame is fixedly installed on the top of the first mounting plate. One side of the guide frame is sealed, and the other side of the guide frame has an opening in the shape of a trumpet. Multiple sets of triangular fixing plates are fixedly installed on the front and rear sides of the guide frame. The bottom of the triangular fixing plate is fixedly installed to the top of the first mounting plate. Two sets of first connecting columns are provided inside the guide frame. There are ten sets of guide wheels, with two sets of guide wheels rotatably installed on the outer walls of the two sets of first connecting columns.

[0007] The hopper is located on one side of the forklift and is not fixed.

[0008] Preferably, the auxiliary positioning mechanism further includes a second mounting plate, a guide plate, a horizontal plate, a second connecting column, and mounting holes. The number of the second mounting plate, guide plate, and horizontal plate is two sets and they are symmetrically designed. A guide plate is fixedly installed on the top of the second mounting plate. Four sets of second connecting columns are fixedly installed on the top of each of the two sets of horizontal plates. In addition, eight sets of guide wheels are sequentially rotated and installed on the outer wall of the eight sets of second connecting columns. Multiple sets of triangular fixing plates are also fixedly installed on the guide plate. The bottom of the triangular fixing plates is fixedly installed to the top of the second mounting plate.

[0009] Preferably, a positioning plate is fixedly installed on the top of the first connecting column, and the positioning plate is fixedly installed on the bottom of the forklift. The guide wheel on the first connecting column is in contact with the inner wall of the guide frame and is slidably arranged to play a guiding role.

[0010] Preferably, the forklift is fixedly installed on two sets of horizontal plates on both sides, and the guide wheel on the second connecting column is in contact with the guide plate and is slidably arranged to play a guiding role.

[0011] Preferably, the top of both the first mounting plate and the second mounting plate has two or more sets of mounting holes, which can be used for installation.

[0012] Preferably, the hopper is equipped with a material platform inside, and the material platform is equipped with two or more sets of auxiliary wheels to provide assistance.

[0013] Preferably, the center lines of the forklift, the hopper, the first mounting plate, and the positioning plate are all on the same straight line, so that the material plate can be pushed into the center of the hopper, reducing the probability of the material plate tipping over.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] This structure, designed to prevent material tipping during forklift unloading, utilizes a second mounting plate, guide plate, cross plate, second connecting column, and mounting holes to initially position the forklift and hopper, avoiding repeated fine-tuning and shortening the unloading cycle. The first mounting plate, guide frame, triangular fixing plate, first connecting column, and guide wheels ensure the forklift and hopper centerlines are aligned, guaranteeing the forklift pushes the pallet into the center of the hopper during unloading, reducing the risk of tipping and simplifying operation. Two sets of guide wheels, using a two-point alignment principle, improve the guiding accuracy of the forklift and hopper in a straight line. Attached Figure Description

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0017] Figure 1 This is a perspective view of the present utility model;

[0018] Figure 2 This is a cross-sectional view of the present invention;

[0019] Figure 3 This is a bottom-view perspective view of the present invention;

[0020] Figure 4 This is a perspective view of the auxiliary positioning mechanism of this utility model.

[0021] Reference numerals: 1. Forklift; 2. Pallet; 3. Hopper; 4. Auxiliary positioning mechanism; 401. First mounting plate; 402. Guide frame; 403. Triangular fixing plate; 404. First connecting column; 405. Second mounting plate; 406. Guide plate; 407. Horizontal plate; 408. Second connecting column; 409. Guide wheel; 410. Mounting hole; 5. Material platform; 6. Auxiliary wheel; 7. Positioning plate; 8. Handle. Detailed Implementation

[0022] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0023] Please see Figure 1-4 This utility model provides a technical solution: a structure to prevent material from tipping over during forklift unloading, including a forklift 1, an auxiliary positioning mechanism 4, and a hopper 3. A handle 8 is fixedly installed on the top of the forklift 1, and an anti-slip sleeve is fitted onto the handle 8. A material plate 2 is installed on the forklift 1. The auxiliary positioning mechanism 4 includes a first mounting plate 401, a guide frame 402, a triangular fixing plate 403, a first connecting column 404, and a guide wheel 409. The guide frame 402 is fixedly installed on the top of the first mounting plate 401. One side of the guide frame 402 is sealed, and the other side has an opening in a trumpet shape. Multiple sets of triangular fixing plates 403 are fixedly installed on both the front and rear sides of the guide frame 402. The bottom of the triangular fixing plate 403 is fixedly installed to the top of the first mounting plate 401. The guide frame 402 has two sets of first connecting columns 404 inside, and ten sets of guide wheels 409. The two sets of guide wheels 409 are rotatably installed on the outer walls of the two sets of first connecting columns 404. Through the coordinated use of the first mounting plate 401, guide frame 402, triangular fixing plate 403, first connecting columns 404 and guide wheels 409, the center lines of the forklift 1 and the hopper 3 can be aligned, ensuring that the material plate 2 is pushed into the center of the hopper 3 during the unloading process of the forklift 1, reducing the risk of the material plate 2 tipping over, and simplifying the operation to a certain extent. The two sets of guide wheels 409 installed in the middle adopt the principle of two points in a line, which can improve the guiding accuracy of the forklift 1 and the hopper 3 in a straight line position. The hopper 3 is set on one side of the forklift 1 and is not fixed.

[0024] The auxiliary positioning mechanism 4 also includes a second mounting plate 405, a guide plate 406, a horizontal plate 407, a second connecting post 408, and mounting holes 410. The second mounting plate 405, guide plate 406, and horizontal plate 407 are in two sets and symmetrically designed. A guide plate 406 is fixedly mounted on the top of the second mounting plate 405. Four sets of second connecting posts 408 are fixedly mounted on the top of each of the two sets of horizontal plates 407. Eight sets of guide wheels 409 are sequentially mounted on the outer wall of the eight sets of second connecting posts 408. Multiple sets of triangular fixing plates 403 are also fixedly mounted on the guide plate 406. The bottom of the triangular fixing plates 403 is fixedly mounted to the top of the second mounting plate 405. A positioning plate 7 is fixedly mounted on the top of the first connecting post 404. The positioning plate 7 is fixedly mounted on the bottom of the forklift 1. The guide wheel 404... The guide wheel 409 contacts and slides against the inner wall of the guide frame 402. The two sides of the forklift 1 are fixedly installed with two sets of horizontal plates 407 respectively. The guide wheel 409 on the second connecting column 408 contacts and slides against the guide plate 406. Through the cooperation of the second mounting plate 405, guide plate 406, horizontal plate 407, second connecting column 408 and mounting hole 410, the forklift 1 and the hopper 3 can be initially positioned, avoiding repeated fine adjustments and shortening the single unloading cycle. The top of the first mounting plate 401 and the second mounting plate 405 are provided with two or more sets of mounting holes 410, which can be installed on the ground. The hopper 3 is provided with a material platform 5. Two or more sets of auxiliary wheels 6 are movably installed on the material platform 5. The center lines of the forklift 1, the hopper 3, the first mounting plate 401 and the positioning plate 7 are all on the same straight line.

[0025] Working principle: Hold the handle 8 and push the guide wheels 409 on the two sets of horizontal plates 407 into the space between the two sets of guide plates 406. Then, slide the guide wheels 409 on the positioning plate 7 into the guide frame 402 until the material plate 2 contacts the hopper 3.

[0026] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A structure for preventing material from tipping over during a forklift unloading process, characterized by, The top of the forklift (1) is fixedly provided with a handle (8), the handle (8) is sleeved with an anti-skid sleeve, and the forklift (1) is provided with a material plate (2); The auxiliary positioning mechanism (4) comprises a first mounting plate (401), a guide frame (402), a triangular fixed plate (403), a first connecting column (404) and a guide wheel (409), the top of the first mounting plate (401) is fixedly provided with the guide frame (402), one side of the guide frame (402) is closed, the other side of the guide frame (402) is provided with an opening, the opening is in a trumpet shape, a plurality of triangular fixed plates (403) are fixedly installed on the front and rear sides of the guide frame (402), the bottom of the triangular fixed plate (403) is fixedly installed on the top of the first mounting plate (401), two groups of first connecting columns (404) are arranged in the guide frame (402), and ten groups of guide wheels (409) are arranged, wherein two groups of guide wheels (409) are rotatably installed on the outer walls of the two groups of first connecting columns (404); The material bin (3) is arranged on one side of the forklift (1) and is not fixed. The auxiliary positioning mechanism (4) further comprises a second mounting plate (405), a guide plate (406), a cross plate (407), a second connecting column (408) and a mounting hole (410), wherein the second mounting plate (405), the guide plate (406) and the cross plate (407) are two groups and are designed to be symmetrical, the top of the second mounting plate (405) is fixedly provided with the guide plate (406), the top of each of the two groups of cross plates (407) is fixedly provided with four groups of second connecting columns (408), and the other eight groups of guide wheels (409) are rotatably installed on the outer walls of the eight groups of second connecting columns (408), a plurality of triangular fixed plates (403) are fixedly installed on the guide plate (406), and the bottom of the triangular fixed plate (403) is fixedly installed on the top of the second mounting plate (405).

2. The structure for preventing the material from tipping over during the unloading process of the forklift according to claim 1, characterized in that: The top of the first connecting column (404) is fixedly provided with a positioning plate (7), the positioning plate (7) is fixedly installed on the bottom of the forklift (1), and the guide wheels (409) on the first connecting column (404) are in contact with and slidably arranged on the inner wall of the guide frame (402).

3. The structure for preventing the material from tipping over during the unloading process of the forklift according to claim 2, characterized in that: The two sides of the forklift (1) are fixedly provided with the two groups of cross plates (407), and the guide wheels (409) on the second connecting column (408) are in contact with and slidably arranged on the guide plate (406).

4. The structure for preventing the material from tipping over during the unloading process of the fork truck according to claim 3, characterized in that: The top of the first mounting plate (401) and the second mounting plate (405) is provided with two or more mounting holes (410).

5. The structure for preventing the material from tipping over during the unloading process of the fork truck according to claim 4, characterized in that: The inside of the material bin (3) is provided with a material table (5), and two or more auxiliary wheels (6) are movably arranged on the material table (5).

6. The structure for preventing the material from tipping over during the unloading process of the fork truck according to claim 5, characterized in that: The center lines of the forklift (1), the material bin (3), the first mounting plate (401) and the positioning plate (7) are on the same straight line.

7. The structure for preventing the material from tipping over during the unloading process of the fork truck according to claim 6, characterized in that: ​