Silicone sealant filling and subpackaging integrated device

Abstract

The utility model relates to the field of silicone sealants, in particular to a silicone sealant filling and subpackaging integrated device. Storage hoppers are fixed to one end of the top end of the conveying frame, a conveying belt is assembled on the inner side of the conveying frame, a plurality of packaging barrels are placed on the inner sides of the storage hoppers, the other end of the conveying belt is rotationally connected with a feeding table, a conveying disc is assembled at the other end of one side of the conveying frame, and a plurality of conveying grooves are formed in the conveying disc. A U-shaped plate is assembled on one side of the conveying groove. According to the silicone sealant filling and subpackaging integrated device, the conveying belt is started to convey packaging barrels on the inner side of the storage hopper to the feeding table in order, then the electric push rod is started to drive the transmission rod and the feeding table to vertically rotate, and then the packaging barrels are conveyed into the corresponding conveying grooves in order; and then the conveying disc is rotated to drive the conveying groove and the conveyed packaging barrel to rotate to the position under the injection gun for filling.

Description

Technical Field

[0001] This utility model relates to the field of silicone sealants, and more particularly to an integrated device for filling and dispensing silicone sealants. Background Technology

[0002] Silicone sealant is a paste made by mixing polydimethylsiloxane as the main raw material with crosslinking agents, fillers, plasticizers, coupling agents and catalysts under vacuum. It cures into elastic silicone rubber by reacting with water in the air at room temperature.

[0003] When using the above-mentioned technology, the following technical problems were found in the existing technology: Currently, the filling process in silicone sealant production generally adopts a manual operation mode, which has significant technical limitations; operators need to participate in the entire filling process, resulting in prolonged exposure to volatile organic compounds, posing occupational health and safety hazards; according to relevant studies, continuous exposure to the volatile components of silicone sealant for more than 4 hours increases the incidence of respiratory irritation symptoms by 62%. Furthermore, the inherent defects of manual operation lead to significant fluctuations in filling efficiency, with an average filling speed only 35% of that of automated equipment, and an efficiency decay rate of 40% after 3 hours of continuous operation, forming a significant bottleneck in production efficiency. Therefore, we designed an integrated silicone sealant filling and dispensing device to provide an alternative technical solution to the above-mentioned technical problems. Utility Model Content

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] An integrated silicone sealant filling and dispensing device includes a conveyor frame, with a storage hopper fixed to one end of the top of the conveyor frame. A conveyor belt is installed on the inner side of the conveyor frame, and several packaging barrels are placed inside the storage hopper. The other end of the conveyor belt is rotatably connected to a loading platform. A conveyor tray is installed on the other end of one side of the conveyor frame. Several conveying grooves are opened inside the conveyor tray. A U-shaped plate is installed on one side of the conveying groove. An injection gun is installed at the top of the inner side of the U-shaped plate, and the bottom end of the injection gun slides perpendicularly to the conveying groove.

[0006] As a preferred embodiment of the silicone sealant filling and dispensing integrated device provided by this utility model, a feeding mechanism is provided at the other end of the conveyor belt. The feeding mechanism includes a Z-shaped plate, an electric push rod, a drive seat, a transmission arm, and a transmission rod. The Z-shaped plate is fixed at the other end of the conveyor belt, and the transmission rod is rotatably connected to the top of the Z-shaped plate. The outer side of the transmission rod is fixed to the feeding platform.

[0007] In a preferred embodiment of the silicone sealant filling and dispensing integrated device provided by this utility model, an electric push rod is assembled at the bottom end of the Z-shaped plate, a transmission arm is fixed at the output end of the electric push rod, a transmission arm is slidably connected to the inner side of the transmission arm, and the end of the transmission arm away from the drive seat is fixed to the transmission rod.

[0008] In a preferred embodiment of the silicone sealant filling and dispensing integrated device provided by this utility model, the transmission arm has a sliding groove inside, and the inner side of the sliding groove is slidably connected to the drive seat.

[0009] In a preferred embodiment of the silicone sealant filling and dispensing integrated device provided by this utility model, an arc-shaped guide plate is fixed at one end of one side of the conveyor frame, and the bottom end of the arc-shaped guide plate slides perpendicularly to the conveyor trough.

[0010] As a preferred embodiment of the silicone sealant filling and dispensing integrated device provided by this utility model, a filling mechanism is provided at the bottom end of the conveyor tray. The filling mechanism includes a transmission gear, an internal gear, a servo motor and a bottom column. The bottom end of the conveyor tray is rotatably connected to the bottom column. A servo motor is mounted on the outer side of the bottom column. A transmission gear is fixed at the output end of the servo motor. An internal gear is fixed at the bottom end of the conveyor tray. The outer side of the transmission gear meshes with the internal gear.

[0011] It is clear without a doubt that the technical solution described above in this application can solve the technical problem that this application aims to address.

[0012] At the same time, through the above technical solutions, this utility model has at least the following beneficial effects:

[0013] The silicone sealant filling and dispensing integrated device provided by this utility model uses a conveyor belt to transport the packaging barrels inside the storage hopper to the loading platform. Then, the electric push rod is activated to drive the drive seat to move upward. The drive seat drives the transmission arm to rotate upward by 90 degrees. The drive seat slides with the slide, which makes it easier for the transmission arm to drive the transmission rod and the loading platform to transport the packaging barrels into the corresponding conveying groove. This effectively transports several packaging barrels to the next process for filling and improves the filling efficiency.

[0014] A servo motor drives a transmission gear to rotate, which in turn drives an internal gear and a conveyor plate to rotate synchronously. The conveyor plate then transports the conveyor trough and packaging barrels to the area directly below the injection gun. The injection gun is then activated to deliver the processed silicone sealant into the packaging barrels, allowing for the orderly filling of multiple packaging barrels and greatly improving the filling efficiency of the device. Attached Figure Description

[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the feeding mechanism of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure between the electric push rod and the loading platform of this utility model;

[0019] Figure 4 This is a schematic diagram of the structure between the servo motor and the conveyor plate of this utility model.

[0020] In the diagram: 1. Conveyor frame; 2. Storage hopper; 3. Conveyor tray; 4. Conveyor trough; 5. U-shaped plate; 6. Conveyor belt; 7. Loading platform; 8. Injection gun; 9. Z-shaped plate; 10. Electric push rod; 11. Transmission arm; 12. Transmission rod; 13. Arc-shaped guide plate; 14. Drive base; 15. Slide groove; 16. Bottom column; 17. Internal gear; 18. Servo motor; 19. Transmission gear. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0022] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0023] It should be noted that, unless otherwise specified, the embodiments and features and technical solutions in the present invention can be combined with each other.

[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0025] Example 1

[0026] Please refer to Figures 1-4The silicone sealant filling and dispensing integrated device includes a conveyor frame 1, a storage hopper 2 fixed at one end of the top of the conveyor frame 1, a conveyor belt 6 installed on the inner side of the conveyor frame 1, several packaging barrels placed on the inner side of the storage hopper 2, a loading platform 7 rotatably connected to the other end of the conveyor belt 6, a conveyor plate 3 installed on the other side of one side of the conveyor frame 1, several conveying grooves 4 opened inside the conveyor plate 3, a U-shaped plate 5 installed on one side of the conveying groove 4, an injection gun 8 installed at the top of the inner side of the U-shaped plate 5, and the bottom end of the injection gun 8 sliding perpendicularly to the conveying groove 4.

[0027] When in use, when it is necessary to fill packaging barrels one after another, a large number of packaging barrels are placed inside the storage hopper 2. Then, the conveyor belt 6 is started to transport the packaging barrels inside the storage hopper 2 to the loading platform 7 in an orderly manner. Then, the electric push rod 10 is started to drive the transmission rod 12 and the loading platform 7 to rotate vertically. Then, the packaging barrels are transported to the corresponding conveying trough 4 in an orderly manner. Then, the conveying disc 3 is rotated to drive the conveying trough 4 and the conveyed packaging barrels to rotate directly below the injection gun 8. The injection gun 8 is started to transport the processed silicone sealant into the packaging barrel, so as to facilitate the orderly filling of several packaging barrels and greatly improve the filling efficiency of the device.

[0028] A feeding mechanism is provided at the other end of the conveyor belt 6. The feeding mechanism includes a Z-shaped plate 9, an electric push rod 10, a drive seat 14, a transmission arm 11, and a transmission rod 12. The Z-shaped plate 9 is fixed at the other end of the conveyor belt 6. The transmission rod 12 is rotatably connected to the top of the Z-shaped plate 9. The outer side of the transmission rod 12 is fixed to the feeding platform 7.

[0029] An electric push rod 10 is mounted at the bottom of the Z-shaped plate 9. A transmission arm 11 is fixed to the output end of the electric push rod 10. A transmission arm 11 is slidably connected to the inner side of the transmission arm 11. The end of the transmission arm 11 away from the drive seat 14 is fixed to the transmission rod 12.

[0030] The transmission arm 11 has a groove 15 inside, and the inner side of the groove 15 is slidably connected to the drive seat 14.

[0031] Specifically, when the conveyor belt 6 transports the packaging barrels inside the storage hopper 2 to the loading platform 7, the electric push rod 10 is activated to drive the drive seat 14 to move upward. The drive seat 14 drives the transmission arm 11 to rotate upward by 90 degrees. The drive seat 14 slides with the slide 15, which makes it easier for the transmission arm 11 to drive the transmission rod 12 and the loading platform 7 to transport the packaging barrels into the corresponding conveying trough 4 more effectively.

[0032] An arc-shaped guide plate 13 is fixed at the other end of one side of the conveyor frame 1. The bottom end of the arc-shaped guide plate 13 slides vertically with the conveyor trough 4. The arc-shaped guide plate 13 effectively drops the packaging barrels conveyed by the loading platform 7 into the conveyor trough 4, which facilitates the improvement of the stability of the packaging barrels entering the conveyor trough 4.

[0033] A filling mechanism is provided at the bottom of the conveyor plate 3. The filling mechanism includes a transmission gear 19, an internal gear 17, a servo motor 18, and a base column 16. The base column 16 is rotatably connected to the bottom of the conveyor plate 3. The servo motor 18 is mounted on the outer side of the base column 16. The output end of the servo motor 18 is fixed to the transmission gear 19. The internal gear 17 is fixed to the bottom of the conveyor plate 3. The outer side of the transmission gear 19 meshes with the internal gear 17.

[0034] Furthermore, the servo motor 18 drives the transmission gear 19 to rotate, and the transmission gear 19 drives the internal gear 17 and the conveyor plate 3 to rotate synchronously. The conveyor plate 3 drives the conveyor trough 4 and the packaging barrel to be conveyed directly below the injection gun 8 for filling, so as to improve the efficiency of the device in filling the packaging barrel.

[0035] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to specific implementations. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An integrated device for filling and dispensing silicone sealant, characterized in that, The system includes a conveyor frame (1), with a storage hopper (2) fixed at one end of the top of the conveyor frame (1). A conveyor belt (6) is installed on the inner side of the conveyor frame (1), and several packaging barrels are placed on the inner side of the storage hopper (2). The other end of the conveyor belt (6) is rotatably connected to a loading platform (7). A conveyor disc (3) is installed on the other end of one side of the conveyor frame (1). Several conveying grooves (4) are opened inside the conveyor disc (3). A U-shaped plate (5) is installed on one side of the conveying groove (4). An injection gun (8) is installed at the top of the inner side of the U-shaped plate (5). The bottom end of the injection gun (8) slides perpendicularly to the conveying groove (4).

2. The integrated silicone sealant filling and dispensing device according to claim 1, characterized in that, The other end of the conveyor belt (6) is provided with a feeding mechanism, which includes a Z-shaped plate (9), an electric push rod (10), a drive seat (14), a transmission arm (11) and a transmission rod (12). The other end of the conveyor belt (6) is fixed with a Z-shaped plate (9), and the top of the Z-shaped plate (9) is rotatably connected to the transmission rod (12). The outer side of the transmission rod (12) is fixed to the feeding platform (7).

3. The integrated silicone sealant filling and dispensing device according to claim 2, characterized in that, The bottom end of the Z-shaped plate (9) is equipped with an electric push rod (10), and the output end of the electric push rod (10) is fixed with a transmission arm (11). The inner side of the transmission arm (11) is slidably connected to the transmission arm (11), and the end of the transmission arm (11) away from the drive seat (14) is fixed to the transmission rod (12).

4. The integrated silicone sealant filling and dispensing device according to claim 3, characterized in that, The transmission arm (11) has a groove (15) inside, and the inner side of the groove (15) is slidably connected to the drive seat (14).

5. The integrated silicone sealant filling and dispensing device according to claim 3, characterized in that, An arc-shaped guide plate (13) is fixed at one end of one side of the conveyor frame (1), and the bottom end of the arc-shaped guide plate (13) slides perpendicularly to the conveyor trough (4).

6. The integrated silicone sealant filling and dispensing device according to claim 5, characterized in that, The bottom end of the conveying disc (3) is provided with a filling mechanism, which includes a transmission gear (19), an internal gear (17), a servo motor (18), and a bottom column (16). The bottom end of the conveying disc (3) is rotatably connected to the bottom column (16). The outside of the bottom column (16) is equipped with a servo motor (18). The output end of the servo motor (18) is fixed with a transmission gear (19). The bottom end of the conveying disc (3) is fixed with an internal gear (17). The outside of the transmission gear (19) meshes with the internal gear (17).

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