Cotton yarn adhesion prevention carding machine for cotton yarn processing
By adjusting the gaps in the carding cylinders and designing the cleaning brush, the problems of inconsistent fiber processing and inconvenient cotton yarn cleaning in carding machines have been solved, achieving efficient fiber processing and convenient cleaning of carding machines.
Patent Information
- Application Number
- CN202520588446.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-03-31
AI Technical Summary
The position of the carding drum in existing carding machines is difficult to adjust, resulting in inconsistent processing methods for different fibers, and the cotton yarn on the surface of the carding drum is inconvenient to clean.
The support rod is driven to rotate by a bidirectional motor to adjust the size of the carding cylinder gap. The cotton yarn on the surface of the carding cylinder is cleaned by a spring-driven transmission rod and a cleaning brush, and the carded cotton yarn is collected by a collection roller.
It enables flexible adjustment of the carding cylinder gap to adapt to different fiber processing needs, and simplifies the cleaning process of cotton yarn on the carding cylinder surface, thus improving the practicality and efficiency of the carding machine.
Smart Images

Figure CN223963621U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of cotton yarn processing, and in particular to a carding machine for preventing cotton yarn adhesion during cotton yarn processing. Background Technology
[0002] A carding machine is a mechanical device used to process cotton or other fibrous materials into loose cotton fibers. It is commonly used in the pre-treatment stage of the textile industry. Its main function is to comb and process raw cotton or other natural fibers to make the fibers more uniform, remove impurities, and arrange the fibers into a state suitable for spinning.
[0003] When using a carding machine, raw cotton is fed into the machine via a conveyor and enters between two carding cylinders. The two carding cylinders then card the raw cotton. However, the position of the two carding cylinders in some existing carding machines is difficult to adjust. Different types of fibers (such as cotton, wool, and synthetic fibers) require different treatment methods during carding. The gap between the carding cylinders can be adjusted according to the fiber length, thickness, moisture content, and other characteristics. For long fibers, the gap can be appropriately increased to avoid over-carding; for short fibers, a smaller gap may be needed to ensure better carding and dispersion, reducing the practicality of the device. Moreover, when the raw cotton is carded by the two carding cylinders, cotton yarn adheres to the surface of the two carding cylinders. During cleaning, the power needs to be turned off, and the surface needs to be manually cleaned with a cleaning brush, which is not very convenient. Utility Model Content
[0004] This application provides a carding machine for anti-adhesion cotton yarn processing. When using the carding machine, the distance between the two carding drums can be adjusted, which facilitates the processing of different types of fibers, achieves the best carding effect, improves the practicality of the carding machine, and makes it easy to clean the cotton yarn on the surface of the carding drums.
[0005] To achieve the above objectives, this application adopts the following technical solution: a carding machine for anti-adhesion cotton yarn in cotton yarn processing, the machine comprising:
[0006] Organism;
[0007] The first frame is fixedly installed on one side of the machine body, and two frames are fixedly installed on both sides of the first frame;
[0008] Two support rods are respectively disposed on the inner walls of the two frames, and one of the support rods is disposed on both sides of the inner wall of one of the frames via bearings, while the other support rod is fixedly disposed on both sides of the inner wall of the other frame. The other support rod can rotate via bearings.
[0009] A threaded groove is formed on the outer surface of one of the support rods, and a sleeve is threaded onto the outer surface of the threaded groove. When one of the support rods rotates in different directions, the sleeve moves in different directions on the threaded groove.
[0010] As a further improvement of this application: a sliding cylinder is movably sleeved on the outer surface of another support rod. A connecting plate is fixedly installed on the outer surface of both the sleeve and the sliding cylinder. A second frame is fixedly installed on one side of each of the two connecting plates. Combing cylinders are installed on both sides of the inner walls of the first and second frames. By turning on the external power switch of the bidirectional motor, the output shaft of the bidirectional motor can rotate in both directions. The mounting rod supports the bidirectional motor, thereby driving one of the support rods to rotate. Furthermore, the two connecting plates drive the second frame to different positions, so that the gap between the two combing cylinders is of different sizes.
[0011] As a further improvement of this application: a drive motor is installed on one side of each of the two first frames and the second frame, and the output shafts of the two drive motors are respectively connected to one side of the two combing cylinders. A mounting rod is fixedly installed on one side of one of the frames, and the output shaft of the bidirectional motor drives one of the support rods to rotate.
[0012] As a further improvement of this application: a bidirectional motor is installed at one end of the mounting rod, and the output shaft of the bidirectional motor is connected to one side of one of the support rods.
[0013] As a further improvement of this application: a conveying mechanism is installed on one side of the machine body, and crossbars are fixedly provided on both sides of the inner walls of the first frame and the second frame. Two cylinders are movably sleeved on the outer surfaces of the two crossbars, and multiple cylinders can slide on the outer surfaces of the two crossbars respectively.
[0014] As a further improvement of this application: a spring is fixedly provided on one side of each of the plurality of cylinders, the plurality of springs are respectively movably sleeved on the outer surface of the two crossbars, the plurality of cylinders are respectively slidably disposed on the inner wall of the two second frames, the plurality of springs have elastic force, the elastic force of the plurality of springs pushes the plurality of cylinders, and the plurality of cylinders can slide on the inner wall of the two second frames respectively.
[0015] As a further improvement of this application: a transmission rod is movably provided on the inner wall of each of the multiple cylinders, the multiple transmission rods are divided into two groups, and a boss is movably provided on one side of each group of transmission rods. The multiple transmission rods can rotate about the connection point of the multiple cylinders or the two bosses.
[0016] As a further improvement of this application: a cleaning brush is provided on one side of each of the two bosses by means of screws, and a collecting roller is installed on one side of the machine body, and the combed cotton yarn is collected by the collecting roller.
[0017] Compared with the prior art, the advantages and positive effects of this application are as follows:
[0018] 1. In this application, when using a carding machine, the raw cotton is inside the conveying mechanism. The conveying mechanism transports the raw cotton through the gap between two carding cylinders. The sliding cylinder can slide on the outer surface of another support rod. The sleeve is fitted onto the outer surface of the threaded groove. The sleeve is connected to the outer surface of the sliding cylinder via two connecting plates and a second frame. Thus, when one of the support rods rotates in different directions, the sleeve moves in different directions on the threaded groove. By turning on the external power switch of the bidirectional motor, the output shaft of the bidirectional motor can rotate in both directions. The mounting rod supports the bidirectional motor, which in turn drives one of the support rods to rotate. Furthermore, the two connecting plates move the second frame to different positions, resulting in different gap sizes between the two carding cylinders. After adjusting the appropriate distance, the external power switches of the two drive motors are turned on, driving the two carding cylinders to rotate and card the raw cotton. Therefore, when using the carding machine, the distance between the two carding cylinders can be adjusted, facilitating the processing of different types of fibers, achieving the best carding effect, and improving the practicality of the carding machine.
[0019] 2. In this application, during use, multiple cylinders can slide on the outer surfaces of two crossbars respectively. Multiple springs have elastic force, which pushes the multiple cylinders. Multiple transmission rods can rotate around the connection point of the multiple cylinders or the two bosses. At this time, under the action of the elastic force of the multiple springs, the multiple transmission rods push the two bosses, further causing one side of the bristles of the two cleaning brushes to be in close contact with the outer surfaces of the two carding cylinders. When the two carding cylinders rotate and card, the two cleaning brushes clean the outer surfaces of the two carding cylinders to prevent cotton yarn from adhering to the outer surfaces of the two carding cylinders. The carded cotton yarn is collected by the collecting roller, so that the cotton yarn on the surface of the two carding cylinders is easy to clean during use. Attached Figure Description
[0020] Figure 1 This is a side-view perspective schematic diagram of a carding machine for processing cotton yarn to prevent adhesion of cotton yarn, as proposed in this application.
[0021] Figure 2 This is a side-view perspective schematic diagram of a carding machine for processing cotton yarn to prevent adhesion of cotton yarn, as proposed in this application.
[0022] Figure 3 This is a cross-sectional three-dimensional structural diagram of the frame of a carding machine for processing cotton yarn to prevent adhesion.
[0023] Figure 4 This is a cross-sectional three-dimensional structural diagram of the frame of a carding machine for processing cotton yarn to prevent adhesion.
[0024] Legend: 1. Machine body; 2. First frame; 201. Frame; 202. Support rod; 203. Threaded groove; 204. Sleeve; 205. Slide cylinder; 206. Connecting plate; 207. Second frame; 208. Bidirectional motor; 209. Combing cylinder; 210. Drive motor; 211. Mounting rod; 212. Conveying mechanism; 3. Crossbar; 301. Cylinder; 302. Spring; 303. Transmission rod; 304. Boss; 305. Cleaning brush; 306. Collecting roller. Detailed Implementation
[0025] To better understand the above-mentioned objectives, features, and advantages of this application, the application will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in the embodiments of this application can be combined with each other.
[0026] Many specific details are set forth in the following description in order to provide a full understanding of this application. However, this application may also be implemented in other ways than those described herein, and therefore this application is not limited to the specific embodiments disclosed in the following specification.
[0027] Example 1, such as Figures 1 to 4 As shown, this application provides a carding machine for anti-adhesion cotton yarn in cotton yarn processing, the machine comprising:
[0028] Body 1;
[0029] The first frame 2 is fixedly installed on one side of the body 1, and two frames 201 are fixedly installed on both sides of the first frame 2;
[0030] Two support rods 202 are respectively set on the inner walls of the two frames 201, and one support rod 202 is set on both sides of the inner wall of one frame 201 through bearings, and the other support rod 202 is fixedly set on both sides of the inner wall of the other frame 201. One support rod 202 can rotate through bearings.
[0031] A threaded groove 203 is formed on the outer surface of one of the support rods 202, and a sleeve 204 is threaded on the outer surface of the threaded groove 203. When one of the support rods 202 rotates in different directions, the sleeve 204 moves in different directions on the threaded groove 203.
[0032] like Figures 1 to 4As shown, a slide cylinder 205 is movably sleeved on the outer surface of another support rod 202. A connecting plate 206 is fixedly installed on the outer surface of both the sleeve 204 and the slide cylinder 205. A second frame 207 is fixedly installed on the opposite side of each of the two connecting plates 206. Combing cylinders 209 are installed on both sides of the inner wall of the first frame 2 and the second frame 207. By turning on the external power switch of the bidirectional motor 208, the output shaft of the bidirectional motor 208 can rotate in both directions. The mounting rod 211 provides support for the bidirectional motor 208, thereby driving one of the support rods 202 to rotate. Furthermore, the two connecting plates 206 drive the second frame 207 to be in different positions, so that the gap between the two combing cylinders 209 is of different sizes.
[0033] like Figures 1 to 4 As shown, a drive motor 210 is installed on one side of each of the two first frames 2 and the second frame 207. The output shafts of the two drive motors 210 are respectively connected to one side of the two combing cylinders 209. A mounting rod 211 is fixedly installed on one side of one of the frames 201. The output shaft of the bidirectional motor 208 drives one of the support rods 202 to rotate.
[0034] like Figures 1 to 4 As shown, a bidirectional motor 208 is mounted on one end of the mounting rod 211, and the output shaft of the bidirectional motor 208 is connected to one side of one of the support rods 202.
[0035] like Figures 1 to 4 As shown, a conveying mechanism 212 is installed on one side of the machine body 1. Horizontal bars 3 are fixedly installed on both sides of the inner walls of the first frame 2 and the second frame 207. Two cylinders 301 are movably sleeved on the outer surfaces of the two horizontal bars 3. Multiple cylinders 301 can slide on the outer surfaces of the two horizontal bars 3 respectively.
[0036] like Figures 1 to 4 As shown, a spring 302 is fixedly installed on one side of each of the multiple cylinders 301. The multiple springs 302 are movably sleeved on the outer surface of the two crossbars 3. The multiple cylinders 301 are slidably installed on the inner wall of the two second frames 207. The multiple springs 302 have elastic force, and the elastic force of the multiple springs 302 pushes the multiple cylinders 301. The multiple cylinders 301 can slide on the inner wall of the two second frames 207 respectively.
[0037] like Figures 1 to 4 As shown, transmission rods 303 are movably arranged on the inner walls of multiple cylinders 301. The multiple transmission rods 303 are divided into two groups. A boss 304 is movably arranged on one side of each group of transmission rods 303. The multiple transmission rods 303 can rotate about the connection point of the multiple cylinders 301 or the two bosses 304.
[0038] like Figures 1 to 4As shown, a cleaning brush 305 is installed on one side of each of the two bosses 304 by screws, and a collecting roller 306 is installed on one side of the machine body 1. The combed cotton yarn is collected by the collecting roller 306.
[0039] Working Principle: In the carding machine, raw cotton is inside the conveying mechanism 212. The conveying mechanism 212 transports the raw cotton through the gap between the two carding cylinders 209. The sliding cylinder 205 can slide on the outer surface of another support rod 202. The sleeve 204 is fitted onto the outer surface of the threaded groove 203. The sleeve 204 is connected to the outer surface of the sliding cylinder 205 via two connecting plates 206 and a second frame 207. Thus, when one of the support rods 202 rotates in different directions, the sleeve 204 moves in different directions on the threaded groove 203. By turning on the external power switch of the bidirectional motor 208, the output shaft of the bidirectional motor 208 can rotate in both directions. The mounting rod 211 supports the bidirectional motor 208, which in turn drives one of the support rods 202 to rotate. This, in turn, drives the second frame 207 to different positions via the two connecting plates 206, resulting in different gap sizes between the two carding cylinders 209. After adjusting the appropriate distance, the external power switches of the two drive motors 210 are turned on, driving the two... The carding cylinders 209 rotate to card the raw cotton. The distance between the two carding cylinders 209 can be adjusted during carding machine operation, facilitating the processing of different types of fibers and achieving optimal carding results, thus improving the practicality of the carding machine. During operation, multiple cylinders 301 can slide on the outer surfaces of the two crossbars 3. Multiple springs 302 have elastic force, which pushes the multiple cylinders 301. Multiple transmission rods 303 can rotate around the connection point of the multiple cylinders 301 or the two bosses 304. As the cylinder rotates, the elastic force of multiple springs 302 causes multiple transmission rods 303 to push two bosses 304, further causing one side of the bristles of the two cleaning brushes 305 to adhere tightly to the outer surface of the two carding cylinders 209. When the two carding cylinders 209 rotate and card, the two cleaning brushes 305 clean the outer surface of the two carding cylinders 209 to prevent cotton yarn from adhering to the outer surface of the two carding cylinders 209. The carded cotton yarn is collected by the collecting roller 306, so that the cotton yarn on the surface of the two carding cylinders 209 is easy to clean during use.
[0040] The above are merely preferred embodiments and are not intended to limit the present invention in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the protection scope of the present invention.
Claims
1. A carding machine for processing cotton yarn to prevent adhesion, characterized in that, The machine includes: Body (1); The first frame (2) is fixedly installed on one side of the body (1), and two frames (201) are fixedly installed on both sides of the first frame (2). Two support rods (202) are respectively disposed on the inner walls of the two frames (201), and one of the support rods (202) is disposed on both sides of the inner wall of one of the frames (201) by means of bearings, and the other support rod (202) is fixedly disposed on both sides of the inner wall of the other frame (201). A threaded groove (203) is formed on the outer surface of one of the support rods (202), and a sleeve (204) is threaded onto the outer surface of the threaded groove (203).
2. The carding machine for anti-adhesion cotton yarn processing according to claim 1, characterized in that: A slide cylinder (205) is movably sleeved on the outer surface of another support rod (202). A connecting plate (206) is fixedly provided on the outer surface of both the sleeve (204) and the slide cylinder (205). A second frame (207) is fixedly provided on the opposite side of the two connecting plates (206). A combing cylinder (209) is installed on both sides of the inner wall of the first frame (2) and the second frame (207).
3. A carding machine for anti-adhesion cotton yarn processing according to claim 2, characterized in that: A drive motor (210) is installed on one side of each of the two first frames (2) and the second frame (207). The output shafts of the two drive motors (210) are respectively connected to one side of the two combing cylinders (209). A mounting rod (211) is fixedly installed on one side of one of the frames (201).
4. A carding machine for anti-adhesion cotton yarn processing according to claim 3, characterized in that: One end of the mounting rod (211) is equipped with a bidirectional motor (208), and the output shaft of the bidirectional motor (208) is connected to one side of one of the support rods (202).
5. A carding machine for anti-adhesion cotton yarn processing according to claim 2, characterized in that: A conveying mechanism (212) is installed on one side of the machine body (1). Horizontal bars (3) are fixedly installed on both sides of the inner walls of the first frame (2) and the second frame (207). Two cylinders (301) are movably sleeved on the outer surfaces of the two horizontal bars (3).
6. A carding machine for anti-adhesion cotton yarn processing according to claim 5, characterized in that: A spring (302) is fixedly provided on one side of each of the multiple cylinders (301), and the multiple springs (302) are respectively movably sleeved on the outer surface of the two crossbars (3), and the multiple cylinders (301) are respectively slidably disposed on the inner wall of the two second frames (207).
7. A carding machine for anti-adhesion cotton yarn processing according to claim 6, characterized in that: A transmission rod (303) is movably provided on the inner wall of each of the multiple cylinders (301). The multiple transmission rods (303) are divided into two groups, and a boss (304) is movably provided on one side of each group of transmission rods (303).
8. A carding machine for anti-adhesion cotton yarn processing according to claim 7, characterized in that: A cleaning brush (305) is provided on one side of each of the two bosses (304) by means of screws, and a collecting roller (306) is installed on one side of the body (1).