Dust removal equipment for blended yarn production

By designing a dust removal device that includes a fixed frame, an adjustment plate, a guide plate, a geared motor, and a vacuum cleaner, the problem of hair falling and being inhaled by operators in traditional cleaning methods is solved, achieving automated cleaning and ensuring health.

CN223963640UActive Publication Date: 2026-03-03JINGZHOU SHENZHOU TEXTILE CO LTD
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Patent Information

Application Number
CN202520654043.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-03-03
Estimated Expiration
2035-04-09

AI Technical Summary

Technical Problem

Traditional methods of cleaning blended yarns involve using cloths, which causes lint to fall and be inhaled by operators, affecting their physical and mental health.

Method used

A dust removal device was designed, comprising a fixed frame, an adjusting plate, a guide plate, a geared motor, gears, and a vacuum cleaner. The gears drive the connecting rod and cleaning brush to sweep away dust and lint from the surface of the yarn, and the vacuum cleaner collects the dust and lint, thus achieving automated cleaning.

Benefits of technology

It achieves automated cleaning, keeping operators away from the cleaning area to avoid inhaling dust and lint, thus ensuring their health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses dust removal equipment for blended yarn production, which comprises a fixing frame, the surface of the fixing frame is sleeved with an adjusting plate, the surface of the adjusting plate is fixedly connected with a guide plate, the inner wall of the guide plate is slidably connected with a U-shaped sliding plate, the upper surface of the U-shaped sliding plate is fixedly connected with a speed reducing motor, and the speed reducing motor is fixedly connected with a dust removal device. The output end of the gear motor is fixedly connected with a first gear. The speed reducing motor provides power for movement, the second connecting rod is driven by the pair of gears to move, the second connecting rod enables the U-shaped sliding plate to reciprocate in the guide plate under the limitation of the first connecting rod, and when the dust collecting barrel moves, the bottom ends of the first cleaning brush and the second cleaning brush make contact with the surface of the blended yarn, so that the blended yarn is cleaned. Dust and hairiness on the surface of the yarn blending equipment are swept, the dust and the hairiness are fed into the corrugated pipe through the air suction holes and collected by the dust collector, and therefore the beneficial effects that automatic cleaning is achieved, personnel are away, and it is guaranteed that the dust and the hairiness are not sucked by operators, and the body health is not affected are achieved.
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Description

Technical Field

[0001] This utility model relates to the technical field of dust removal devices, and in particular to a dust removal device for blended yarn production. Background Technology

[0002] Blended yarn weaving machines, as the name suggests, are specialized equipment used to produce blended yarns. Blended yarns are yarns made by mixing two or more different fibers, possessing the advantages of various fibers, such as strength, softness, and moisture absorption. These machines can precisely control the proportions of different fibers to ensure the quality of the blended yarn.

[0003] After prolonged use, blended yarns will develop fuzz due to the interaction of irregular movement and stretching forces. The fuzz will fall off and adhere to the surface of the blended yarn, requiring cleaning. Traditional cleaning methods use cloths, but this can lead to the fuzz being inhaled by operators, affecting their physical and mental health. Therefore, a dust removal device for blended yarn production is needed. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of traditional cleaning methods that use cloths, which result in operators inhaling the falling lint and affecting their physical and mental health. This invention provides a dust removal device for blended yarn production.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A dust removal device for blended yarn production includes a fixed frame, an adjusting plate sleeved on the surface of the fixed frame, a guide plate fixedly connected to the surface of the adjusting plate, a U-shaped sliding plate slidably connected to the inner wall of the guide plate, a reduction motor fixedly connected to the upper surface of the U-shaped sliding plate, a first gear fixedly connected to the output end of the reduction motor, and a second gear rotatably connected to the surface of the U-shaped sliding plate, wherein the first gear and the second gear mesh.

[0007] A positioning block is fixedly connected to the upper surface of the adjustment plate, a rotating shaft is fixedly connected to the inner wall of the positioning block, a first connecting rod is rotatably connected to the surface of the rotating shaft, a second connecting rod is rotatably connected to the surface of the first connecting rod, one side of the second connecting rod is rotatably connected to the surface of the second gear, and a dust suction adjustment mechanism is installed on the lower surface of the U-shaped slide plate.

[0008] Preferably, the dust collection adjustment mechanism includes a support plate fixedly connected to the lower surface of the U-shaped slide plate, a dust collection cylinder fixedly connected to the lower surface of the support plate, an arc plate fixedly connected to the inner wall of the dust collection cylinder, and a plurality of air suction holes opened on the surface of the arc plate.

[0009] Furthermore, the inner wall of the ash collection cylinder is fixedly connected with a plurality of first cleaning brushes and second cleaning brushes, which are installed alternately, and the bottom ends of the first cleaning brushes and second cleaning brushes extend out of the bottom of the ash collection cylinder.

[0010] Preferably, a corrugated pipe is fixedly connected to the inner wall of the dust collection cylinder, an mounting plate is fixedly connected to the surface of the fixing frame, a vacuum cleaner is fixedly connected to the upper surface of the mounting plate, and one end of the corrugated pipe is fixedly connected to the air inlet of the vacuum cleaner.

[0011] Furthermore, the surface of the fixing frame is provided with a flat groove, the inner wall of the adjusting plate is slidably connected to the surface of the flat groove, and a threaded rod is threadedly connected to the inner wall of the adjusting plate, with one end of the threaded rod in extrusion contact with the inner wall of the flat groove.

[0012] Preferably, a plurality of casters are installed below the fixing frame, a connecting plate is fixedly connected to the lower surface of the adjusting plate, and the corrugated pipe passes through the interior of the connecting plate.

[0013] The beneficial effects of this utility model are as follows:

[0014] The geared motor provides the power for the movement, which drives the second linkage through a pair of gears. Under the constraint of the first linkage, the second linkage causes the U-shaped slide to reciprocate within the guide plate. When the dust collection cylinder moves, the bottom ends of the first and second cleaning brushes contact the surface of the blended yarn, sweeping away the dust and lint on the surface of the blended yarn equipment. The dust and lint are sent into the corrugated pipe through the suction port and collected by the vacuum cleaner. The advantage of this is that it is automatic cleaning, keeps personnel away, and ensures that dust and lint will not be inhaled by the operator, thus avoiding any impact on their health. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of a dust removal device for blended yarn production proposed in this utility model.

[0016] Figure 2 This is a three-dimensional structural diagram of the first and second connecting rods in a dust removal device for blended yarn production proposed in this utility model.

[0017] Figure 3 This is a cross-sectional view of the dust collection cylinder in a dust removal device for blended yarn production proposed in this utility model.

[0018] Figure 4 This utility model proposes a dust removal device for blended yarn production. Figure 3 A magnified structural diagram of point A in the middle.

[0019] In the diagram: 1. Fixed frame; 2. Mounting plate; 3. Vacuum cleaner; 4. Adjusting plate; 5. Guide plate; 6. Corrugated pipe; 7. Threaded rod; 8. Positioning block; 9. Flat groove; 10. Support plate; 11. Gear motor; 12. First gear; 13. Second gear; 14. U-shaped sliding plate; 15. Second connecting rod; 16. First connecting rod; 17. Rotating shaft; 18. Dust collection tube; 19. Suction hole; 20. First cleaning brush; 21. Second cleaning brush; 22. Arc plate; 23. Universal wheel; 24. Connecting plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Reference Figures 1-4 A dust removal device for blended yarn production includes a fixed frame 1, an adjusting plate 4 is sleeved on the surface of the fixed frame 1, a guide plate 5 is fixedly connected to the surface of the adjusting plate 4, a U-shaped slide plate 14 is slidably connected to the inner wall of the guide plate 5, a reduction motor 11 is fixedly connected to the upper surface of the U-shaped slide plate 14, a first gear 12 is fixedly connected to the output end of the reduction motor 11, and a second gear 13 is rotatably connected to the surface of the U-shaped slide plate 14, with the first gear 12 meshing with the second gear 13;

[0022] A positioning block 8 is fixedly connected to the upper surface of the adjusting plate 4. A rotating shaft 17 is fixedly connected to the inner wall of the positioning block 8. A first connecting rod 16 is rotatably connected to the surface of the rotating shaft 17. A second connecting rod 15 is rotatably connected to the surface of the first connecting rod 16. One side of the second connecting rod 15 is rotatably connected to the surface of the second gear 13. A dust suction adjustment mechanism is installed on the lower surface of the U-shaped slide plate 14.

[0023] By setting a guide plate 5, the movement of the U-shaped slide plate 14 is guided and supported. By setting a reduction motor 11, its output end drives the first gear 12 to rotate, and the first gear 12 drives the second gear 13 to rotate. The advantage of this is that the U-shaped slide plate 14 is driven to slide back and forth on the guide plate 5 by the pull of the rotating shaft 17. By setting a first connecting rod 16 and a second connecting rod 15, the second gear 13 is pulled and the U-shaped slide plate 14 slides as a whole. By setting a dust suction adjustment mechanism, the dust suction height is adjusted and the dust suction operation is performed automatically. During operation, the operator stays away to prevent the hair from being sucked into the operator's body.

[0024] In this utility model, reference Figure 3 and Figure 4The dust collection adjustment mechanism includes a support plate 10 fixedly connected to the lower surface of the U-shaped slide plate 14. A dust collection cylinder 18 is fixedly connected to the lower surface of the support plate 10. An arc plate 22 is fixedly connected to the inner wall of the dust collection cylinder 18. A plurality of air suction holes 19 are opened on the surface of the arc plate 22.

[0025] By setting up a support plate 10 and installing a dust collection cylinder 18, and by setting up an arc plate 22, air is allowed to enter through the air intake hole 19. The dust collection cylinder 18 is used for shielding and protection, reducing the amount of feathers falling around during dust removal operations.

[0026] In this utility model, reference Figure 4 Multiple first cleaning brushes 20 and second cleaning brushes 21 are fixedly connected to the inner wall of the ash collection cylinder 18. The first cleaning brushes 20 and second cleaning brushes 21 are installed alternately, and the bottom ends of the first cleaning brushes 20 and second cleaning brushes 21 extend out of the bottom of the ash collection cylinder 18.

[0027] By setting the first cleaning brush 20 and the second cleaning brush 21, the surface of the blended yarn is cleaned, sweeping away dust and lint so that it can be better drawn into the corrugated pipe 6.

[0028] In this utility model, reference Figure 1 and Figure 3 A corrugated pipe 6 is fixedly connected to the inner wall of the dust collection cylinder 18, and a mounting plate 2 is fixedly connected to the surface of the mounting frame 1. A vacuum cleaner 3 is fixedly connected to the upper surface of the mounting plate 2, and one end of the corrugated pipe 6 is fixedly connected to the air inlet of the vacuum cleaner 3.

[0029] By setting up the vacuum cleaner 3, suction is provided to the corrugated pipe 6 to absorb dust and lint.

[0030] In this utility model, reference Figure 2 The surface of the fixed frame 1 is provided with a flat groove 9. The inner wall of the adjusting plate 4 is slidably connected to the surface of the flat groove 9. The inner wall of the adjusting plate 4 is threadedly connected with a threaded rod 7. One end of the threaded rod 7 is in contact with the inner wall of the flat groove 9.

[0031] By setting the threaded rod 7, the threaded rod 7 presses against the surface of the flat groove 9, thus maintaining the stable positioning of the adjusting plate 4.

[0032] In this utility model, reference Figure 1 and Figure 2 Multiple casters 23 are installed below the fixed frame 1, and a connecting plate 24 is fixedly connected to the lower surface of the adjusting plate 4. The corrugated pipe 6 passes through the interior of the connecting plate 24.

[0033] By setting the casters 23, the fixed frame 1 is moved and its position is adjusted. By setting the connecting plate 24, the installation of the corrugated pipe 6 is kept stable.

[0034] Working principle: In use, push the fixing frame 1 close to the side of the blended yarn equipment, adjust the height of the adjusting plate 4, and then position it by pressing the surface of the flat groove 9 with the threaded rod 7. Then start the vacuum cleaner 3 and the geared motor 11. The vacuum cleaner 3 draws air into the dust collection cylinder 18 through the bellows 6. The geared motor 11 provides the power for movement, and its output end drives the first gear 12 to rotate. The first gear 12 drives the second gear 13 to rotate, and the second gear 13 drives the second connecting rod 15 to move. The second connecting rod 15 moves in... Under the constraint of the first link 16, the U-shaped slide plate 14 reciprocates within the guide plate 5, driving the support plate 10 and the dust collection cylinder 18 to move back and forth. When the dust collection cylinder 18 moves, the bottom ends of the first cleaning brush 20 and the second cleaning brush 21 contact the surface of the blended yarn, sweeping away the dust and lint on the surface of the blended yarn equipment. The dust and lint are sent into the corrugated pipe 6 through the suction hole 19 and collected by the vacuum cleaner 3. Through the above structure, automatic cyclic cleaning is performed, preventing the operator from inhaling dust and lint during cleaning.

[0035] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A dust removal device for blended yarn production, comprising a fixed frame (1), characterized in that, An adjusting plate (4) is fitted on the surface of the fixing frame (1). A guide plate (5) is fixedly connected to the surface of the adjusting plate (4). A U-shaped sliding plate (14) is slidably connected to the inner wall of the guide plate (5). A reduction motor (11) is fixedly connected to the upper surface of the U-shaped sliding plate (14). A first gear (12) is fixedly connected to the output end of the reduction motor (11). A second gear (13) is rotatably connected to the surface of the U-shaped sliding plate (14). The first gear (12) and the second gear (13) mesh. A positioning block (8) is fixedly connected to the upper surface of the adjusting plate (4), and a rotating shaft (17) is fixedly connected to the inner wall of the positioning block (8). A first connecting rod (16) is rotatably connected to the surface of the rotating shaft (17), and a second connecting rod (15) is rotatably connected to the surface of the first connecting rod (16). One side of the second connecting rod (15) is rotatably connected to the surface of the second gear (13). A dust suction adjustment mechanism is installed on the lower surface of the U-shaped sliding plate (14).

2. The dust removal equipment for blended yarn production according to claim 1, characterized in that, The dust collection adjustment mechanism includes a support plate (10) fixedly connected to the lower surface of the U-shaped slide plate (14). A dust collection cylinder (18) is fixedly connected to the lower surface of the support plate (10). An arc plate (22) is fixedly connected to the inner wall of the dust collection cylinder (18). A plurality of air suction holes (19) are opened on the surface of the arc plate (22).

3. The dust removal equipment for blended yarn production according to claim 2, characterized in that, The inner wall of the ash collection cylinder (18) is fixedly connected with a plurality of first cleaning brushes (20) and second cleaning brushes (21). The first cleaning brushes (20) and second cleaning brushes (21) are installed alternately, and the bottom ends of the first cleaning brushes (20) and second cleaning brushes (21) extend out of the bottom of the ash collection cylinder (18).

4. The dust removal equipment for blended yarn production according to claim 2, characterized in that, The inner wall of the dust collection cylinder (18) is fixedly connected to a corrugated pipe (6), the surface of the fixing frame (1) is fixedly connected to a mounting plate (2), the upper surface of the mounting plate (2) is fixedly connected to a vacuum cleaner (3), and one end of the corrugated pipe (6) is fixedly connected to the air inlet of the vacuum cleaner (3).

5. The dust removal equipment for blended yarn production according to claim 1, characterized in that, The surface of the fixed frame (1) is provided with a flat groove (9), the inner wall of the adjusting plate (4) is slidably connected to the surface of the flat groove (9), and the inner wall of the adjusting plate (4) is threadedly connected with a threaded rod (7), one end of the threaded rod (7) is pressed into contact with the inner wall of the flat groove (9).

6. The dust removal equipment for blended yarn production according to claim 4, characterized in that, Multiple casters (23) are installed below the fixed frame (1), and a connecting plate (24) is fixedly connected to the lower surface of the adjusting plate (4). The corrugated pipe (6) passes through the interior of the connecting plate (24).