Once-forming cutting-free pouring device for super-large-area building ground surface layer terrace

By designing a one-time, non-cutting pouring device for ultra-large area floor surface layers, and using snap-fit ​​components to connect the vibration components and the moving components, the problems of low vibration operation efficiency and frequent device replacement are solved, achieving efficient construction and improved concrete strength.

CN223964136UActive Publication Date: 2026-03-03ZHONGJIA JIANSHENG CONSTR ENG GRP CO LTD +2
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Patent Information

Application Number
CN202520628797.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-03-03
Estimated Expiration
2035-04-03

AI Technical Summary

Technical Problem

In existing technologies, the concrete vibration operation for ultra-large area floor surface layers is inefficient and requires frequent replacement of vibration devices, which further reduces work efficiency.

Method used

A one-time molding and non-cutting pouring device for ultra-large area floor surface layer was designed. The device connects the vibrating component and the moving component through a snap-fit ​​component, which enables efficient movement and convenient replacement of the vibrating component and improves the vibration efficiency.

Benefits of technology

It enables efficient movement and convenient replacement of vibration compaction equipment, improves construction efficiency, reduces the replacement time of vibration equipment, and enhances concrete strength.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a one-time forming non-cutting pouring device for a floor of an ultra-large-area building ground surface layer, which belongs to the technical field of building construction devices and is technically characterized by comprising a main body component, a supporting component, a moving component, a vibrating component and a clamping component. When floor construction is carried out and vibration operation needs to be carried out, the device can be arranged beside a construction floor firstly, then the moving assembly and the vibration assembly can be connected through the clamping assembly, and after connection is completed, the moving assembly can be operated to drive the vibration assembly to move; and then the concrete can be vibrated through the vibrating assembly, so that the strength of the concrete can be improved, after primary vibrating is completed, the vibrating device needs to be replaced at the moment, secondary vibrating is conducted, and during replacement, the moving assembly and the vibrating assembly can be separated by disassembling the clamping assembly, so that the concrete can be vibrated through the vibrating assembly. And then the moving assembly and the secondary vibrating device can be installed through the clamping assembly.
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Description

Technical Field

[0001] This utility model belongs to the field of building construction equipment technology, specifically relating to a device for one-time molding and non-cutting pouring of ultra-large area floor surface layer. Background Technology

[0002] Vibration compaction refers to the process of vibrating and compacting the concrete mixture after it has been poured into the casting chamber. It is a commonly used and necessary equipment and step in current construction. It can eliminate phenomena such as honeycomb and pitting in concrete, improve its strength, and ensure the quality of concrete components.

[0003] After laying concrete on a large area of ​​floor, it is usually necessary to vibrate the concrete. However, the existing vibration is usually done manually with hand-held vibrators, which is inefficient. Moreover, a second vibration is usually required after the first vibration, which requires workers to replace the vibrator, further reducing work efficiency. To address these issues, we propose a one-time forming, non-cutting pouring device for large-area floor surface layers. Utility Model Content

[0004] The purpose of this invention is to provide a device for one-time molding and non-cutting pouring of ultra-large area floor surface layers, so as to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A device for one-time forming and non-cutting pouring of ultra-large area floor surface layer includes a main component, a support component fixedly connected to the surface of the main component, a moving component fixedly connected to the lower end of the main component, a vibrating component arranged below the moving component, and a snap-fit ​​component detachably connecting the moving component and the vibrating component.

[0007] The movable component includes a movable part, the vibrating component includes a hollow part, the movable part is disposed directly above the hollow part, and the surfaces of both the movable part and the hollow part are provided with snap-fit ​​grooves.

[0008] The snap-fit ​​assembly includes an intermediate component, a drive gear, a movable rack, snap-fit ​​components, and an elastic telescopic component. The intermediate component has two insertion slots, which correspond to two snap-fit ​​slots respectively. Both insertion slots have chamfered openings. The drive gear is rotatably connected to the intermediate component. The movable rack is slidably connected to the intermediate component and meshes with the drive gear. There are two snap-fit ​​components, which are slidably connected to the ends of the movable racks. Both snap-fit ​​components are trapezoidal in shape. The elastic telescopic component is fixedly connected between the two snap-fit ​​components.

[0009] Preferably, there are two movable racks, and each movable rack is slidably connected to two snap-fit ​​components.

[0010] Preferably, the main component includes a mounting component, a support component, a sliding component, and an A-screw. The mounting component is hollow inside and has a rotating groove on its surface. The sliding component is slidably connected inside the mounting component. The A-screw is fixedly connected to the lower end of the sliding component. The support component is threadedly connected to the surface of the A-screw.

[0011] Preferably, the main component further includes a B screw and a transmission gear, the transmission gear being rotatably connected in a rotating groove, the B screw being fixedly connected to one end of the transmission gear, and the sliding member being threadedly connected to the surface of the B screw.

[0012] Preferably, there are two of each of the support member, sliding member, A screw, B screw and transmission gear, and they are all arranged symmetrically.

[0013] Preferably, the support assembly includes a fixing member, a connecting arm, and a placement member. The fixing member is fixedly connected to one end of the sliding member, the placement member is disposed diagonally below the fixing member, and the connecting arm is rotatably connected between the fixing member and the placement member.

[0014] Preferably, multiple support components are provided, and the multiple support components are respectively provided on two sliding members.

[0015] Preferably, the movable component further includes an extension member, a fixed rack, an output gear, and a motor. The extension member is fixedly connected to the lower end of the mounting member, the fixed rack is fixedly connected inside the extension member, the movable component is slidably connected to the lower end of the extension member, the output gear is rotatably connected inside the movable component, the output gear meshes with the fixed rack, and the motor is fixedly connected to the surface of the movable component, with the motor's output end passing through one end of the movable component and connected to the output gear.

[0016] Preferably, the vibrating assembly further includes a primary vibrating device, which is fixedly connected to the lower end of the hollow component.

[0017] Compared with the prior art, the beneficial effects of this utility model are: when performing vibration compaction on the floor, the vibration component and the moving component can be connected first through the snap-fit ​​component, and then the vibration component can be moved through the moving component, so that efficient movement can be carried out during the vibration operation, thereby improving the vibration efficiency. When replacing the vibration device, the vibration component and the moving component can be separated by disassembling the snap-fit ​​component, so that the vibration device can be replaced and a secondary vibration operation can be carried out. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a three-dimensional exploded view of the present invention;

[0020] Figure 3 This is a first partial exploded view of the present invention;

[0021] Figure 4 This is a partial exploded three-dimensional view of the present invention;

[0022] Figure 5 This is a second partial exploded view of the present invention.

[0023] In the diagram: 1. Main component; 11. Mounting component; 12. Support component; 13. Sliding component; 14. A screw; 15. B screw; 16. Transmission gear; 2. Support component; 21. Fixing component; 22. Connecting arm; 23. Placement component; 3. Moving component; 31. Extension component; 32. Fixed rack; 33. Moving component; 34. Output gear; 35. Motor; 4. Vibration component; 41. Primary vibration device; 42. Hollow component; 5. Snap-fit ​​component; 51. Intermediate component; 52. Drive gear; 53. Moving rack; 54. Snap-fit ​​component; 55. Elastic telescopic component. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-5 This utility model provides a one-time forming and non-cutting pouring device for ultra-large area floor surface layer, including a main component 1, a support component 2 fixedly connected to the surface of the main component 1, a moving component 3 fixedly connected to the lower end of the main component 1, a vibrating component 4 arranged below the moving component 3, and a snap-fit ​​component 5 detachably connected between the moving component 3 and the vibrating component 4.

[0026] The movable component 3 includes a movable part 33, and the vibrating component 4 includes a hollow part 42. The movable part 33 is located directly above the hollow part 42, and both the movable part 33 and the hollow part 42 have snap-fit ​​grooves on their surfaces.

[0027] The snap-fit ​​assembly 5 includes an intermediate part 51, a drive gear 52, a movable rack 53, snap-fit ​​parts 54, and an elastic telescopic part 55. The intermediate part 51 has two insertion slots, which correspond to the two snap-fit ​​slots respectively. The openings of the two insertion slots are chamfered. The drive gear 52 is rotatably connected to the intermediate part 51. The movable rack 53 is slidably connected to the intermediate part 51 and meshes with the drive gear 52. There are two snap-fit ​​parts 54, which are slidably connected to the ends of the movable rack 53. Both snap-fit ​​parts 54 are trapezoidal in shape. The elastic telescopic part 55 is fixedly connected between the two snap-fit ​​parts 54.

[0028] Specifically, during vibration operation, the hollow component 42 can be placed below the movable component 33. Then, the intermediate component 51 is placed between them, and the rotating drive gear 52 drives the two movable racks 53 to move up and down respectively. The movement of the movable racks 53 allows them to be positioned within the snap-fit ​​groove and insertion groove, thus moving the snap-fit ​​component 54. When the snap-fit ​​component 54 moves, the insertion groove opening has a chamfer, and the snap-fit ​​component 54... 4 is designed as a trapezoidal structure, so the two snap-fit ​​pieces 54 will pass through the insertion slot and the snap-fit ​​slot. When passing through, the two snap-fit ​​pieces 54 will press the elastic telescopic piece 55 inward, thereby causing the elastic telescopic piece 55 to contract and be set inside the movable piece 33 and the hollow piece 42. At this time, through the extension of the elastic telescopic piece 55, the two snap-fit ​​pieces 54 can still move outward, thereby snapping into the movable piece 33 and the hollow piece 42, thus enabling the movable piece 33 and the hollow piece 42 to be stably set together.

[0029] In this embodiment, there are two movable racks 53, and two snap-fit ​​pieces 54 are slidably connected to each of the two movable racks 53.

[0030] Specifically, in order to ensure a stable connection between the movable part 33 and the hollow part 42, two movable racks 53 are provided, and each of the two movable racks 53 is provided with two snap-fit ​​parts 54.

[0031] In this embodiment, the main component 1 includes a mounting component 11, a support component 12, a sliding component 13, and an A screw 14. The mounting component 11 is hollow inside and has a rotating groove on its surface. The sliding component 13 is slidably connected inside the mounting component 11. The A screw 14 is fixedly connected to the lower end of the sliding component 13. The support component 12 is threadedly connected to the surface of the A screw 14.

[0032] Specifically, in order to ensure the stable installation of the moving component 3 and the vibrating component 4 during actual use, the moving component 3 can be installed on the mounting component 11, and the A screw 14 can be fixedly installed on the mounting component 11. The support component 12 can be threaded onto the A screw 14, thereby enabling the device to be disassembled and assembled, which facilitates its use during construction.

[0033] In this embodiment, the main component 1 also includes a B screw 15 and a transmission gear 16. The transmission gear 16 is rotatably connected in the rotation groove, the B screw 15 is fixedly connected to one end of the transmission gear 16, and the sliding member 13 is threadedly connected to the surface of the B screw 15.

[0034] Specifically, in order to control the distance between the two support members 12, the sliding member 13 can be threaded onto the B screw 15, and the B screw 15 can be connected to the transmission gear 16. Then, by rotating the transmission gear 16, the length of the sliding member 13 extending out of the mounting member 11 can be controlled, thereby controlling the distance between the support members 12 according to the needs of the construction site.

[0035] In this embodiment, there are two of each of the support member 12, the sliding member 13, the A screw 14, the B screw 15, and the transmission gear 16, and they are all arranged symmetrically.

[0036] Specifically, in order to ensure that the mounting component 11 can be set stably, two of each of the support component 12, sliding component 13, A screw 14, B screw 15 and transmission gear 16 are provided, and they are all arranged symmetrically.

[0037] In this embodiment, the support component 2 includes a fixing member 21, a connecting arm 22, and a placement member 23. The fixing member 21 is fixedly connected to one end of the sliding member 13, the placement member 23 is disposed diagonally below the fixing member 21, and the connecting arm 22 is rotatably connected between the fixing member 21 and the placement member 23.

[0038] Specifically, in order to ensure that the mounting component 11 can be stably set, a fixing component 21 can be fixedly set on the sliding component 13, and a placement component 23 can be set diagonally below the fixing component 21. The placement component 23 is set on the ground, and a connecting arm 22 is set between the two. The mounting component 11 can be stably supported by the support component 2.

[0039] In this embodiment, multiple support components 2 are provided, and the multiple support components 2 are respectively provided on two sliding members 13.

[0040] Specifically, in order to make the support more stable, four support components 2 are set up and arranged symmetrically.

[0041] In this embodiment, the moving component 3 further includes an extension member 31, a fixed rack 32, an output gear 34, and a motor 35. The extension member 31 is fixedly connected to the lower end of the mounting member 11, the fixed rack 32 is fixedly connected inside the extension member 31, the moving component 33 is slidably connected to the lower end of the extension member 31, the output gear 34 is rotatably connected inside the moving component 33, the output gear 34 meshes with the fixed rack 32, and the motor 35 is fixedly connected to the surface of the moving component 33, and the output end of the motor 35 passes through one end of the moving component 33 and is connected to the output gear 34.

[0042] Specifically, in order to move the vibrating assembly 4 during use, the moving part 33 can be slidably mounted on the extension part 31, and a fixed rack 32 is provided on the extension part 31. An output gear 34 is provided inside the moving part 33, and the output gear 34 and the fixed rack 32 are meshed. A motor 35 is provided on the moving part 33, and the output end of the motor 35 is connected to the output gear 34. Thus, after the motor 35 is started, the output gear 34 can be rotated, which in turn can drive the moving part 33 to slide.

[0043] In this embodiment, the vibration assembly 4 also includes a primary vibration device 41, which is fixedly connected to the lower end of the hollow component 42.

[0044] Specifically, during vibration operation, a primary vibration device 41 can be installed on the hollow part 42. When in use, the primary vibration device 41 can be raised and lowered.

[0045] The working principle and usage process of this utility model are as follows: When vibrating concrete is required during floor construction, the device can be set up next to the construction floor. Then, the moving component 3 and the vibrating component 4 can be connected by the snap-fit ​​component 5. After the connection is completed, the moving component 3 can be used to move the vibrating component 4, and the vibrating component 4 can then be used to vibrate the concrete, thereby increasing the strength of the concrete. After one vibration is completed, the vibrating device needs to be replaced for a second vibration. When replacing, the snap-fit ​​component 5 can be disassembled to separate the moving component 3 and the vibrating component 4, and then the moving component 3 and the second vibration device can be installed again by the snap-fit ​​component 5.

[0046] The electronic components and modules used in this utility model can all be parts that are commonly used in the market and can achieve the specific functions in this case. The specific models and sizes can be selected and adjusted according to actual needs.

[0047] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A one-time casting device for ultra-large area floor surface layers without cutting, characterized by: Including the main body assembly (1), the surface of the main body assembly (1) is fixedly connected with the support assembly (2), the lower end of the main body assembly (1) is fixedly connected with the moving assembly (3), the lower portion of the moving assembly (3) is provided with the vibrating assembly (4), and the moving assembly (3) and the vibrating assembly (4) are detachably connected with the clamping assembly (5); Wherein, the moving assembly (3) includes a moving piece (33), the vibrating assembly (4) includes a hollow piece (42), the moving piece (33) is arranged directly above the hollow piece (42), and the surfaces of the moving piece (33) and the hollow piece (42) are both provided with clamping grooves; The clamping assembly (5) includes an intermediate piece (51), a drive gear (52), a moving rack (53), a clamping piece (54) and an elastic expansion piece (55), two insertion grooves are formed in the intermediate piece (51), and the two insertion grooves correspond to the two clamping grooves respectively, the insertion grooves are provided with chamfers at the notches, the drive gear (52) is rotatably connected in the intermediate piece (51), the moving rack (53) is slidably connected in the intermediate piece (51), and the moving rack (53) is engaged with the drive gear (52), the clamping piece (54) is provided with two, and the two clamping pieces (54) are slidably connected to the ends of the moving rack (53), and the two clamping pieces (54) are both provided in a trapezoidal structure, and the elastic expansion piece (55) is fixedly connected between the two clamping pieces (54).

2. The device according to claim 1, characterized in that: The moving rack (53) is provided with two, and two clamping pieces (54) are slidably connected to the two moving racks (53).

3. The device according to claim 1, characterized in that: The main body assembly (1) includes a mounting piece (11), a support piece (12), a sliding piece (13) and an A screw (14), the mounting piece (11) is hollow, and a rotating groove is formed in the surface of the mounting piece (11), the sliding piece (13) is slidably connected in the mounting piece (11), and the A screw (14) is fixedly connected to the lower end of the sliding piece (13), and the support piece (12) is threadedly connected to the surface of the A screw (14).

4. The device according to claim 3, characterized in that: The main body assembly (1) further comprises a B screw (15) and a transmission gear (16), the transmission gear (16) is rotatably connected in the rotating groove, the B screw (15) is fixedly connected to one end of the transmission gear (16), and the sliding piece (13) is threadedly connected to the surface of the B screw (15).

5. The device according to claim 4, characterized in that: The support piece (12), the sliding piece (13), the A screw (14), the B screw (15) and the transmission gear (16) are all provided with two, and are all symmetrically arranged.

6. The device according to claim 1, characterized in that: The support assembly (2) includes a fixed piece (21), a connecting arm (22) and a placing piece (23), the fixed piece (21) is fixedly connected to one end of the sliding piece (13), the placing piece (23) is arranged obliquely below the fixed piece (21), and the connecting arm (22) is rotatably connected between the fixed piece (21) and the placing piece (23).

7. The device according to claim 5, characterized in that: The support assembly (2) is provided with a plurality of, and the plurality of support assemblies (2) are respectively arranged on the two sliding pieces (13).

8. The device according to claim 1, characterized in that: The moving assembly (3) further comprises an extension piece (31), a fixed rack (32), an output gear (34) and a motor (35), the extension piece (31) is fixedly connected to the lower end of the mounting piece (11), the fixed rack (32) is fixedly connected in the extension piece (31), the moving piece (33) is slidingly connected to the lower end of the extension piece (31), the output gear (34) is rotatably connected in the moving piece (33), the output gear (34) is engaged with the fixed rack (32), the motor (35) is fixedly connected to the surface of the moving piece (33), and the output end of the motor (35) penetrates through one end of the moving piece (33) and is connected with the output gear (34).

9. The device according to claim 1, characterized in that: The vibrating assembly (4) further comprises a primary vibrating device (41), and the primary vibrating device (41) is fixedly connected to the lower end of the hollow piece (42).