Quantitative control device for extracting palm oil

Abstract

The utility model relates to the technical field of palm oil production equipment, in particular to a quantitative control device for extracting palm oil, which is characterized in that a filter box and a feed pump are both fixed at the upper end of a storage box, and one side of the filter box is provided with a suction pipe inserted into the storage box; a first guide pipe communicated with the material suction end of the feeding pump is arranged on the other side of the filtering box, a second guide pipe is arranged at the discharging end of the feeding pump, a flow sensor is arranged on the first guide pipe, flow parameters of the flow sensor are set through the control box, and according to real-time flow information fed back by the flow sensor, the flow of the feeding pump is controlled. Starting and closing of the feeding pump are accurately controlled, and the weight error of extracted palm oil caused by manual operation is effectively avoided. Compared with a traditional mode relying on artificial feeling and scale reference, the accuracy of the palm oil extraction amount is greatly improved, the stability of follow-up product production feeding is guaranteed, and the consistency and stability of product quality are improved.

Description

Technical Field

[0001] This utility model relates to the technical field of palm oil production equipment, specifically a quantitative control device for palm oil extraction. Background Technology

[0002] In the palm oil processing industry, the oil extraction process in the mill cylinders plays a crucial role in product quality. Currently, the industry commonly uses manual operation to control when to stop oil extraction. Specifically, employees rely mainly on their own intuition and the previously marked graduations on the equipment as a reference, stopping the oil extraction operation when the graduations are reached.

[0003] However, this traditional method has significant drawbacks. Due to the subjectivity and instability of human judgment, the weight of palm oil extracted from each batch varies. This error directly affects the stability of ingredient input in subsequent product production. Instability in ingredient input leads to fluctuations in product taste, making it difficult to guarantee consistent and stable product quality. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a quantitative control device for palm oil extraction.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a quantitative control device for palm oil extraction, comprising a storage tank, a filter tank, and a feed pump. A control box is provided on one side of the storage tank. The filter tank and the feed pump are both fixed to the upper end of the storage tank. A suction pipe inserted into the storage tank is provided on one side of the filter tank. A first conduit communicating with the suction end of the feed pump is provided on the other side of the filter tank. A second conduit is provided at the discharge end of the feed pump, and a flow sensor is provided on the first conduit.

[0008] The middle part of the filter box is provided with a hollow slot, and a frame is pulled out and installed in the hollow slot. Multiple filter plates are installed on the frame.

[0009] The control box, flow sensor, and feed pump are connected by electrical signals.

[0010] Furthermore, an improvement of this utility model is that the upper end of the feed pump is provided with a protective cap, the top end of the second conduit is inserted into the interior of the protective cap, and the protective cap is threadedly connected to the second conduit.

[0011] Furthermore, an improvement of this utility model is that a flow meter is also provided at the upper end of the feed pump, and the flow meter is connected to the flow sensor via an electrical signal.

[0012] To improve the utilization rate of the filter plate, the present invention includes an improvement whereby the top of the suction pipe is provided with a diversion plate fixed to one side of the filter box, and the diversion plate is provided with multiple diversion holes communicating with the filter box.

[0013] To facilitate cleaning of the filter plate, the present invention includes the following improvements: a top plate is provided above the filter box, and a screw is rotatably mounted on the top plate and inserted into the frame. The screw is threadedly connected to the frame. The top plate is fixed above the filter box by a support rod. A sliding groove is provided on the inner side of the support rod, and sliders that cooperate with the sliding groove are provided on both sides of the frame.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, the present invention provides a quantitative control device for palm oil extraction, which has the following advantages:

[0016] Precise Quantification: By setting the flow parameters of the flow sensor through the control box, and based on the real-time flow information fed back by the flow sensor, the start and stop of the feed pump are precisely controlled, effectively avoiding errors in palm oil extraction weight caused by manual operation. Compared with the traditional method of relying on manual sense and scale reference, this greatly improves the accuracy of palm oil extraction, ensures the stability of subsequent product production feed, and helps improve the consistency and stability of product quality.

[0017] Highly efficient filtration and easy maintenance: The distribution plate ensures palm oil flows evenly into the filter box, improving filter plate utilization and filtration efficiency. Meanwhile, the integrated design of the frame, top plate, and support rods simplifies filter plate cleaning. Simply turn the screw to remove the frame, facilitating regular cleaning of the filter plates and ensuring they maintain optimal filtration performance, minimizing production disruptions caused by filter plate clogging. Attached Figure Description

[0018] Figure 1 This is a first-view perspective three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a second-view perspective three-dimensional structural diagram of the present invention;

[0020] Figure 3 This is a schematic diagram of the structure of the distribution plate in this utility model;

[0021] Figure 4 This is a schematic diagram of the installation structure of the flow sensor in this utility model;

[0022] Figure 5 This is a schematic diagram of the installation structure of the filter plate in this utility model;

[0023] In the diagram: 1. Storage bin; 2. Filter box; 3. Suction pipe; 4. Diverter plate; 5. Diverter hole; 6. Empty trough; 7. Frame; 8. Top plate; 9. Screw; 10. Actuating block; 11. Support rod; 12. Filter plate; 13. Feed pump; 14. First conduit; 15. Protective cap; 16. Flow meter; 17. Flow sensor; 18. Second conduit. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 This utility model discloses a quantitative control device for palm oil extraction, comprising a storage tank 1, a filter tank 2, and a feed pump 13. A control box is provided on one side of the storage tank 1. The filter tank 2 and the feed pump 13 are both fixed to the upper end of the storage tank 1. A suction pipe 3 inserted into the storage tank 1 is provided on one side of the filter tank 2. A first conduit 14 communicating with the suction end of the feed pump 13 is provided on the other side of the filter tank 2. A second conduit 18 is provided at the discharge end of the feed pump 13, and a flow sensor 17 is provided on the first conduit 14.

[0026] The middle part of the filter box 2 is provided with a hollow groove 6, and a frame 7 is pulled out and installed in the hollow groove 6. Multiple filter plates 12 are provided on the frame 7.

[0027] The control box, flow sensor 17, and feed pump 13 are connected by electrical signals.

[0028] In this embodiment, the top end of the suction pipe 3 is provided with a diversion plate 4 fixed to one side of the filter box 2, and the diversion plate 4 is provided with a plurality of diversion holes 5 communicating with the filter box 2.

[0029] Overall Process: The entire device uses storage tank 1 as the foundation for palm oil storage. After starting the feed pump 13, the feed pump 13 generates suction, which draws the palm oil in storage tank 1 into filter tank 2 through suction pipe 3. Multiple diversion holes 5 are distributed on the diversion plate 4 at the top of suction pipe 3. The palm oil enters filter tank 2 through these diversion holes 5, allowing the palm oil to enter filter tank 2 more evenly, avoiding excessive local flow that could impact filter plates 12, and simultaneously improving the filtration efficiency of filter plates 12 for palm oil.

[0030] In this embodiment, a top plate 8 is provided above the filter box 2. A screw 9 is rotatably provided on the top plate 8 and inserted into the frame 7. The screw 9 is threadedly connected to the frame 7. The top plate 8 is fixed above the filter box 2 by a support rod 11. A sliding groove is provided on the inner side of the support rod 11. Sliding blocks that cooperate with the sliding groove are provided on both sides of the frame 7.

[0031] Filtration Stage: The filter box 2 has a hollow slot 6 in the middle, within which a frame 7 is pulled out. Multiple filter plates 12 are mounted on the frame 7. When palm oil enters the filter box 2, impurities are intercepted by the filter plates 12, thus filtering the palm oil and ensuring the quality of the output palm oil. The frame 7 is connected to the top plate 8 by a screw 9, and the top plate 8 is fixed above the filter box 2 by a support rod 11. The sliding groove on the inner side of the support rod 11 engages with the sliders on both sides of the frame 7. When cleaning the filter plates 12 is required, rotating the screw 9 on the top plate 8 causes the frame 7 to move upwards along the sliding groove, allowing it to be pulled out of the hollow slot 6 of the filter box 2 for easy cleaning and maintenance of the filter plates 12.

[0032] In this embodiment, the upper end of the feed pump 13 is provided with a protective cap 15, the top end of the second conduit 18 is inserted into the interior of the protective cap 15, and the protective cap 15 is threadedly connected to the second conduit 18. The upper end of the feed pump 13 is also provided with a flow meter 16, and the flow meter 16 is connected to the flow sensor 17 via an electrical signal.

[0033] Quantitative control: Filtered palm oil flows through the first conduit 14 to the feed pump 13. A flow sensor 17 is installed on the first conduit 14. The flow sensor 17 can monitor the flow rate of the palm oil in real time and transmit the flow information to the control box and flow meter 16 in the form of an electrical signal. The control box is pre-set with specified flow parameters for the flow sensor 17. When the flow rate detected by the flow sensor 17 reaches the set value, the control box will control the feed pump 13 to stop working via an electrical signal, thereby achieving quantitative extraction of palm oil. At the same time, the flow meter 16 is electrically connected to the flow sensor 17, which can intuitively display the current palm oil flow rate value, facilitating real-time monitoring by operators.

[0034] Conveying process: The feed pump 13 delivers quantitatively controlled palm oil to the designated location through the second conduit 18. The upper end of the feed pump 13 is equipped with a protective cap 15. The top end of the second conduit 18 is inserted into the protective cap 15 and threadedly connected to it. The protective cap 15 can prevent external impurities from entering the feed pump 13, thus protecting the feed pump 13 and extending its service life.

[0035] By setting the flow parameters of the flow sensor 17 through the control box, and based on the real-time flow information fed back by the flow sensor 17, the start and stop of the feed pump 13 are precisely controlled, effectively avoiding errors in palm oil extraction weight caused by manual operation. Compared with the traditional method of relying on manual sense and scale reference, this greatly improves the accuracy of palm oil extraction, ensures the stability of subsequent product production feeding, and helps improve the consistency and stability of product quality.

[0036] The distribution plate 4 ensures that palm oil enters the filter box 2 evenly, improving the utilization rate and filtration effect of the filter plates 12. Meanwhile, the design of the frame 7 in conjunction with the top plate 8 and support rod 11 simplifies the cleaning of the filter plates 12. The frame 7 can be easily removed by turning the screw 9, facilitating regular cleaning of the filter plates 12 and ensuring they maintain good filtration performance, thus reducing the impact of filter plate clogging on production efficiency.

[0037] In the description herein, it should be noted that relational terms such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A quantitative control device for palm oil extraction, comprising a storage tank (1), a filter tank (2), and a feed pump (13), wherein a control box is provided on one side of the storage tank (1), characterized in that: The filter box (2) and the feed pump (13) are both fixed at the upper end of the storage box (1). The filter box (2) has a suction pipe (3) inserted into the storage box (1) on one side. The filter box (2) has a first conduit (14) connected to the suction end of the feed pump (13) on the other side. The feed pump (13) has a second conduit (18) at the discharge end. The first conduit (14) is equipped with a flow sensor (17). The middle part of the filter box (2) is provided with a slot (6), and a frame (7) is pulled out in the slot (6). Multiple filter plates (12) are provided on the frame (7). The control box, flow sensor (17) and feed pump (13) are connected by electrical signals.

2. The quantitative control device for palm oil extraction according to claim 1, characterized in that: The upper end of the feed pump (13) is provided with a protective cap (15), the top end of the second conduit (18) is inserted into the interior of the protective cap (15), and the protective cap (15) is threadedly connected to the second conduit (18).

3. The quantitative control device for palm oil extraction according to claim 2, characterized in that: The upper end of the feed pump (13) is also provided with a flow meter (16), and the flow meter (16) is connected to the flow sensor (17) via an electrical signal.

4. The quantitative control device for palm oil extraction according to claim 3, characterized in that: The top end of the suction pipe (3) is provided with a diversion plate (4) fixed to one side of the filter box (2), and the diversion plate (4) is provided with multiple diversion holes (5) communicating with the filter box (2).

5. The quantitative control device for palm oil extraction according to claim 4, characterized in that: The filter box (2) is provided with a top plate (8) on top, and a screw (9) is rotatably provided on the top plate (8) and inserted into the frame (7). The screw (9) is threadedly connected to the frame (7).

6. The quantitative control device for palm oil extraction according to claim 5, characterized in that: The top plate (8) is fixed above the filter box (2) by a support rod (11). The inner side of the support rod (11) is provided with a sliding groove, and the two sides of the frame (7) are provided with sliders that cooperate with the sliding groove.

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