Split type anti-leakage multi-cavity clutch booster
By adopting a split-type leak-proof multi-chamber design and protective mechanism, the problem of uneven force on the piston plate is solved, thus achieving the stability and convenient maintenance of the clutch booster.
Patent Information
- Application Number
- CN202520986125.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2035-05-19
AI Technical Summary
The piston plate of the existing clutch booster is prone to local stress concentration due to uneven pressure applied on one side, which can lead to deformation or damage and affect the stability of the clutch booster.
It adopts a split-type leak-proof multi-chamber design. The piston plate moves in four chambers by a slider. The air inside the annular plate helps to avoid uneven force on the piston plate. The protective mechanism prevents impurities from seeping in and ensures the stability of the piston plate.
This effectively avoids deformation or damage to the piston plate, ensures the stability of the clutch booster, and facilitates the inspection and maintenance of components.
Smart Images

Figure CN223964792U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a clutch booster, and more particularly to a split-type leak-proof multi-chamber clutch booster. Background Technology
[0002] A clutch booster is a device used to reduce the force required for the driver to operate the clutch pedal. It is especially common in heavy-duty vehicles or high-performance cars. The main function of a clutch booster is to reduce the force required to disengage the clutch by adding mechanical, hydraulic or pneumatic assistance, making the gear shifting process easier and smoother.
[0003] Current clutch boosters are mainly single-chamber designs. The booster's force is applied to one side of the piston plate. This one-sided pressure can cause uneven stress on the piston plate, which can easily lead to local stress concentration. Especially under high-pressure working conditions, this stress concentration may cause the piston plate to deform or be damaged, affecting the stability of the entire clutch booster. Utility Model Content
[0004] In view of this, the present invention provides a split-type leak-proof multi-chamber clutch booster, which can overcome the disadvantage that pressure applied on one side will cause uneven force on the piston plate, resulting in local stress concentration. This stress concentration may cause deformation or damage to the piston plate, affecting the stability of the entire clutch booster.
[0005] The technical implementation scheme of this utility model is as follows: a split-type leak-proof multi-chamber clutch booster, comprising a first outer shell, a second outer shell, an annular plate, partitions, a mounting sleeve, a piston plate, a spring, a slider, a fixed shaft, a transmission mechanism, and a protective mechanism. The second outer shell is connected to the right side of the first outer shell. An annular plate is connected inside the first outer shell. Four partitions are connected inside the annular plate. The mounting sleeve is connected between the four partitions. The partitions divide the interior of the annular plate into four chambers. A piston plate is slidably and sealingly connected to each chamber. A spring is connected between the piston plate and the second outer shell. A slider is slidably connected to the right side of the second outer shell. A fixed shaft is slidably connected inside the slider. The slider drives the piston plate to move through the transmission mechanism. The protective mechanism is used to seal the left side of the annular plate.
[0006] Optionally, the transmission mechanism includes a movable sleeve, a movable disc, a movable frame, a connecting frame, a telescopic rod, a spur gear, and a spur rack. The movable sleeve is slidably connected to the left end of the fixed shaft. The movable disc is connected to the outside of the movable sleeve. Four movable frames are connected to the movable disc. The movable frames are connected to the piston plate. Four connecting frames are connected inside the outer casing. Each connecting frame is hinged to a telescopic rod. All four telescopic rods are hinged to the movable disc. Each telescopic rod is connected to a spur gear. Four spur racks are connected to the slider. The spur racks and spur gears mesh.
[0007] Optionally, the protective mechanism includes a connecting plate, a connecting ring, a baffle, a rotating assembly, and a venting assembly. The connecting plate is connected inside the outer shell, and the connecting ring is connected to the connecting plate. The baffle, which is used to seal the left side of the annular plate, is rotatably connected to the outer circumference of the connecting ring at uniform intervals. The rotating assembly is used to drive the baffle to rotate so as to control the opening and closing of the baffle. The venting assembly is used to ventilate the inside of the annular plate.
[0008] Optionally, the rotating assembly includes a rotating shaft, a spiral shaft, and a protrusion. The rotating shaft is rotatably connected inside the mounting sleeve. The rotating shaft and the baffle are driven by a bevel gear. The spiral shaft is connected to the rotating shaft. The spiral shaft is located inside the movable sleeve and is rotatably connected to the fixed shaft. The protrusion is connected inside the movable sleeve. The movement of the protrusion can drive the spiral shaft to rotate. The spiral shaft drives the rotating shaft to rotate. The rotating shaft drives the baffle to rotate through the bevel gear to control the opening and closing of the baffle.
[0009] Optionally, the ventilation assembly includes an air inlet pipe and a one-way valve. The annular plate is connected to the air inlet pipe at uniform intervals around its outer circumference. Each air inlet pipe is equipped with a one-way valve, and both the air inlet pipe and the one-way valve penetrate the outer shell.
[0010] Optionally, it also includes a raised strip, the slider is connected to the raised strip, and the raised strip and the housing are slidably connected.
[0011] The beneficial effects are: the slider can drive the piston plate to move to the left, and the air in the annular plate is discharged through the left side of the outer shell to provide assistance. There are four chambers in total, which can avoid uneven force on the piston plate, thereby avoiding deformation or damage to the piston plate and ensuring the stability of the entire clutch booster. The baffle can seal the left side of the annular plate to prevent impurities from seeping into the annular plate and making it difficult for the piston plate to slide. Attached Figure Description
[0012] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0013] Figure 2 This is a cross-sectional view of the outer casing 1 and outer casing 2 of this utility model.
[0014] Figure 3 This is a cross-sectional view of the outer shell 1, outer shell 2, and annular plate of this utility model.
[0015] Figure 4 This is a three-dimensional structural diagram of the transmission mechanism of this utility model.
[0016] Figure 5 This is a three-dimensional structural diagram of the telescopic rod, spur gear, and spur rack of this utility model.
[0017] Figure 6 This is a three-dimensional structural diagram of the protective mechanism of this utility model.
[0018] Figure 7 This is a three-dimensional structural diagram of the rotating shaft and spiral shaft of this utility model.
[0019] Figure 8 This is a three-dimensional structural diagram of the connecting ring, baffle, and rotating shaft of this utility model.
[0020] Figure 9 This is a cross-sectional view of the movable sleeve of this utility model.
[0021] The labels in the diagram are as follows: 1. Outer shell one, 2. Outer shell two, 3. Annular plate, 4. Partition plate, 5. Mounting sleeve, 6. Piston plate, 7. Spring, 8. Slider, 9. Fixed shaft, 10. Moving sleeve, 11. Moving disc, 12. Moving frame, 13. Connecting frame, 14. Telescopic rod, 15. Spur gear, 16. Spur rack, 17. Connecting plate, 18. Connecting ring, 19. Baffle, 20. Rotating shaft, 21. Helical shaft, 22. Protrusion, 23. Inlet pipe, 24. One-way valve, 25. Protrusion. Detailed Implementation
[0022] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments, but this does not limit the scope of protection and application of the present invention.
[0023] Reference Figures 1-9 A split-type leak-proof multi-chamber clutch booster includes a first outer shell 1, a second outer shell 2, an annular plate 3, a partition plate 4, a mounting sleeve 5, a piston plate 6, a spring 7, a slider 8, a fixed shaft 9, a transmission mechanism, and a protective mechanism. The second outer shell 2 is bolted to the right side of the first outer shell 1. The annular plate 3 is connected inside the first outer shell 1. Four partition plates 4 are evenly spaced inside the annular plate 3. The mounting sleeve 5 is connected between the four partition plates 4. The partition plates 4 divide the interior of the annular plate 3 into four chambers. A piston plate 6 is slidably and sealingly connected to each chamber. Two springs 7 are connected between the right side of the piston plate 6 and the right side of the second outer shell 2. A slider 8 is slidably connected to the middle of the right side of the second outer shell 2. The fixed shaft 9 is slidably connected inside the slider 8. The slider 8 drives the piston plate 6 to move through the transmission mechanism. The protective mechanism is used to seal the left side of the annular plate 3.
[0024] Reference Figure 4 and Figure 5The transmission mechanism includes a movable sleeve 10, a movable disk 11, a movable frame 12, a connecting frame 13, a telescopic rod 14, a spur gear 15, and a spur rack 16. The movable sleeve 10 is slidably connected to the left end of the fixed shaft 9. The movable disk 11 is connected to the outside of the movable sleeve 10. Four movable frames 12 are evenly spaced around the movable disk 11. The left side of the movable frame 12 is connected to the right side of the piston plate 6. Four connecting frames 13 are evenly spaced around the inside of the outer shell 2. The ends of the four connecting frames 13 that are close to each other are hinged to a telescopic rod 14. All four telescopic rods 14 are hinged to the movable disk 11. Spur gears 15 are connected to the telescopic rods 14. Four spur racks 16 are evenly spaced around the outside of the slider 8. The spur racks 16 and spur gears 15 mesh.
[0025] Reference Figures 6-9 The protective mechanism includes a connecting plate 17, a connecting ring 18, a baffle 19, a rotating assembly, and a ventilation assembly. The connecting plate 17 is connected to the middle left side of the outer casing 1, and the connecting ring 18 is connected to the middle right side of the connecting plate 17. The baffle 19 is rotatably connected to the outer circumference of the connecting ring 18 at uniform intervals. The rotating assembly is used to drive the baffle 19 to rotate, thereby controlling the opening and closing of the baffle 19. The ventilation assembly is used to ventilate the inside of the annular plate 3.
[0026] Reference Figures 7-9 The rotating assembly includes a rotating shaft 20, a spiral shaft 21, and a protrusion 22. The rotating shaft 20 is rotatably connected inside the mounting sleeve 5. The rotating shaft 20 and the baffle 19 are driven by a bevel gear. The right end of the rotating shaft 20 is connected to the spiral shaft 21. The spiral shaft 21 is located inside the movable sleeve 10, and the right end of the spiral shaft 21 is rotatably connected to the left end of the fixed shaft 9. The top of the movable sleeve 10 is connected to the protrusion 22.
[0027] Reference Figure 6 The ventilation assembly includes an air inlet pipe 23 and a one-way valve 24. Twelve air inlet pipes 23 are evenly spaced around the outer circumference of the annular plate 3. A one-way valve 24 is installed on each air inlet pipe 23. Both the air inlet pipe 23 and the one-way valve 24 penetrate the outer shell 1. Under the action of the one-way valve 24, outside air can enter the annular plate 3 through the air inlet pipe 23, and the air inside the annular plate 3 cannot be discharged through the air inlet pipe 23.
[0028] Reference Figure 2 It also includes convex strips 25. Four convex strips 25 are evenly spaced around the outer circumference of the slider 8. The convex strips 25 are slidably connected to the right side of the outer shell 2. The convex strips 25 can prevent the slider 8 from rotating.
[0029] This clutch booster is installed inside the car. The slider 8 is connected to the clutch pedal, and the fixed shaft 9 is connected to the interior of the car. When the clutch pedal is depressed, it moves the slider 8 to the left. The slider 8 then moves the rack 16 to the left, which in turn rotates the spur gear 15. The spur gear 15 rotates the telescopic rod 14, which in turn moves the moving disc 11 to the left. Simultaneously, the telescopic rod 14 shortens, causing the moving disc 11 to move to the left, which in turn moves the moving sleeve 10 to the left. The moving sleeve 10 then moves the protrusion 22 to the left, causing the protrusion 22 to... The rotating screw shaft 21 rotates, driving the rotating shaft 20 to rotate. The rotating shaft 20, through a bevel gear, drives the baffle 19 to rotate, opening the baffle 19 and ensuring that the air inside the annular plate 3 can be discharged. The moving disc 11 moves to the left, which also drives the moving frame 12 to move to the left. The moving frame 12 drives the piston plate 6 to move to the left, allowing the air inside the annular plate 3 to be discharged through the left side of the outer casing 1, providing assistance. The spring 7 is stretched, and there are four chambers in total, which can avoid uneven force on the piston plate 6, thereby preventing deformation or damage to the piston plate 6 and ensuring the entire clutch booster. To ensure stability, when the clutch pedal is released, the clutch pedal causes the slider 8 to move to the right. The slider 8 then causes the rack 16 to move to the left. The rack 16 causes the spur gear 15 to rotate in the opposite direction. The spur gear 15 causes the telescopic rod 14 to rotate in the opposite direction. The telescopic rod 14 causes the moving disk 11 to move to the right. Simultaneously, the telescopic rod 14 shortens, and the moving disk 11 moves to the right, causing the moving sleeve 10 to move to the right. The moving sleeve 10 causes the protrusion 22 to move to the right, and the protrusion 22 causes the spiral shaft 21 to rotate in the opposite direction. The spiral shaft 21 then causes the rotating shaft 20 to rotate in the opposite direction. 20 drives the baffle 19 to rotate in the opposite direction via the bevel gear, closing the baffle 19 and preventing impurities from seeping into the annular plate 3, which would make it difficult for the piston plate 6 to slide. The movement of the moving disc 11 to the right can also drive the moving frame 12 to the right. The moving frame 12 drives the piston plate 6 to the right. Under the action of the spring 7, the movement of the piston plate 6 to the right can be assisted. Outside air enters into the annular plate 3 through the air intake pipe 23. The outer shell 1 and the outer shell 2 are connected by bolts and can be separated to facilitate the inspection and maintenance of the internal components of the outer shell 1 and the outer shell 2.
[0030] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. All equivalent substitutions made within the principles of this utility model should be included within the protection scope of this utility model. Contents not described in detail in this utility model are existing technologies known to those skilled in the art.
Claims
1. A split-type leak-proof multi-chamber clutch booster, comprising a first outer shell (1) and a second outer shell (2), wherein the second outer shell (2) is connected to the right side of the first outer shell (1), characterized in that: Also include the ring plate (3), partition (4), mounting sleeve (5), piston plate (6), spring (7), slider (8), fixed shaft (9), transmission mechanism and protection mechanism, the shell (1) is connected with ring plate (3) in one, ring plate (3) is connected with four partition (4) in, four partition (4) is connected with mounting sleeve (5) between, partition (4) will ring plate (3) inside part is divided into four chambers, each chamber is connected with piston plate (6) in sliding seal, piston plate (6) and shell (2) between spring (7) is connected, shell (2) right side sliding connection has slider (8), slider (8) inside sliding connection has fixed shaft (9), slider (8) through transmission mechanism drive piston plate (6) moves, protection mechanism is used for closing ring plate (3) left side.
2. The split type anti-leakage multi-chamber clutch booster according to claim 1, characterized in that: Transmission mechanism includes moving sleeve (10), moving disc (11), moving frame (12), connecting frame (13), telescopic rod (14), straight gear (15) and straight rack (16), fixed shaft (9) left end sliding connection has moving sleeve (10), moving sleeve (10) outside connection has moving disc (11), moving disc (11) is connected with four moving frame (12), moving frame (12) and piston plate (6) are connected, shell (2) inside connection has four connecting frame (13), connecting frame (13) all are hinged connection and have telescopic rod (14) on, four telescopic rod (14) all are hinged connection with moving disc (11), telescopic rod (14) all are connected with straight gear (15), slider (8) is connected with four straight rack (16), straight rack (16) and straight gear (15) mesh.
3. A split type anti-leakage multi-chamber clutch booster according to claim 2, characterized in that: Protection mechanism includes connecting plate (17), connecting ring (18), baffle (19), rotating assembly and ventilation assembly, shell (1) inside connecting plate (17) is connected, connecting plate (17) is connected with connecting ring (18), connecting ring (18) outside circumferential uniform interval rotation connection has for closing ring plate (3) left side baffle (19), rotating assembly is used for driving baffle (19) to rotate, to control baffle (19) opening and closing, ventilation assembly is used for the ventilation inside ring plate (3).
4. A split type anti-leakage multi-chamber clutch booster according to claim 3, characterized in that: Rotating assembly includes shaft (20), screw shaft (21) and protruding block (22), mounting sleeve (5) rotation connection has rotating shaft (20) in, rotating shaft (20) and baffle (19) through bevel gear drive, rotating shaft (20) is connected with screw shaft (21), screw shaft (21) is located in moving sleeve (10), and screw shaft (21) and fixed shaft (9) rotation connection, moving sleeve (10) is connected with protruding block (22) in, protruding block (22) movement can drive screw shaft (21) rotates, screw shaft (21) drive rotating shaft (20) rotates, rotating shaft (20) drives baffle (19) to rotate through bevel gear, to control baffle (19) opening and closing.
5. A split type anti-leakage multi-chamber clutch booster according to claim 4, characterized in that: The ventilation assembly comprises air inlet pipes (23) and one-way valves (24), the annular plate (3) is externally and circumferentially and uniformly spacedly communicated with the air inlet pipes (23), the air inlet pipes (23) are all provided with the one-way valves (24), and the air inlet pipes (23) and the one-way valves (24) all penetrate the shell one (1).
6. A split type anti-leakage multi-chamber clutch booster according to claim 5, characterized in that: The convex strips (25) are further included, the convex strips (25) are connected to the sliding blocks (8), and the convex strips (25) are slidingly connected with the shell two (2).