Welding-free automobile air conditioner copper pipe sealing joint
The design of the insert ring and connecting block solves the problem of weld leakage that may occur when copper pipes are welded, achieving a weld-free sealed connection of the copper pipes, ensuring the normal operation of the car air conditioner, and extending the service life of the bolt head.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-03-03
AI Technical Summary
In existing technologies, copper pipes are connected by welding, which may lead to incomplete welding and affect the normal operation of the car's air conditioning.
The design employs a plug ring and connecting block, achieving a weld-free sealed connection of the copper tube through the engagement of the plug ring with the slot and the threaded connection of the bolt, and further enhancing the sealing performance through a sealing ring and a cover.
This achieves a weld-free, sealed connection of copper pipes, preventing incomplete welding and improving the reliability of the connection and the service life of the bolt heads.
Smart Images

Figure CN223965084U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of automotive parts technology, specifically relating to a weld-free automotive air conditioning copper pipe sealing joint. Background Technology
[0002] Automotive air conditioning is a ventilation system used to adjust and control the temperature, humidity, air cleanliness, and airflow inside a car cabin to the optimal state. It is an indispensable and important component of modern automobiles.
[0003] In automotive air conditioning systems, operators use copper pipes to connect components, allowing refrigerant to be transported and ensuring proper heating and cooling. Some factories weld the ends of two copper pipes together during installation, creating a connection. However, welding can lead to leaks due to incomplete welds at the joints, affecting the normal operation of the automotive air conditioning system.
[0004] Therefore, this utility model provides a weld-free automotive air conditioning copper pipe sealing joint to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a weld-free automotive air conditioning copper pipe sealing joint, which aims to solve the problem that in the prior art, copper pipes are connected by welding, which may lead to leakage due to incomplete welding at the copper pipe connection, thereby affecting the normal operation of the automotive air conditioning.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a weld-free automotive air conditioning copper pipe sealing joint, comprising a first copper pipe, one end surface of the first copper pipe being in contact with one end surface of a second copper pipe, and a first connector being fixedly connected to the outer surface of the end of the first copper pipe in contact with the second copper pipe; a second connector being fixedly connected to the outer surface of the end of the second copper pipe in contact with the first copper pipe; a plug ring being connected to the left side surface of the second connector, one end of the plug ring being slidably inserted into a slot opened on the right side surface of the first connector; connecting blocks being connected to both ends of the second connector, one end of the connecting block extending into a connecting groove, the connecting groove being opened on the right side surface of a protrusion; the protrusion being connected to both ends of the first connector, and a bolt being penetratingly connected to the top surface of the protrusion, one end of the bolt extending into a fixing hole opened on the outer surface of the connecting block.
[0007] To ensure the sealing of the joint connection, as a preferred embodiment of the weld-free automotive air conditioning copper pipe sealing joint of this utility model, two sets of first sealing rings are connected to the outer surface of one end of the insertion ring. One end of the first sealing ring extends into the first slot opened on the inner surface of the slot, and the first sealing ring forms an engaging structure with the first joint through the first slot.
[0008] In order to achieve the placement of the connecting block, as a preferred embodiment of the weld-free automotive air conditioning copper pipe sealing joint of this utility model, the position and size of the connecting block match the position and size of the connecting groove, and the connecting block forms a sliding connection with the protrusion through the connecting groove.
[0009] In order to fix the connecting block, as a preferred embodiment of the welding-free automotive air conditioning copper pipe sealing joint of this utility model, the bolt forms a threaded connection between the through protrusion and the fixing hole.
[0010] In order to achieve the installation of the cover, as a preferred embodiment of the welding-free automotive air conditioning copper pipe sealing joint of this utility model, a threaded groove is provided on the top surface of the protrusion on the outer side of the bolt, and a surface thread is connected inside the threaded groove. The surface thread is provided on the outer surface of the bottom end of the cover.
[0011] In order to improve the sealing between the cover and the protrusion, as a preferred embodiment of the weld-free automotive air conditioning copper pipe sealing joint of this utility model, a second sealing ring is connected to the outer surface of the cover at the upper end of the surface thread, and one end of the second sealing ring extends into a second groove opened on the inner surface at the top of the thread groove.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] This invention connects the first and second connectors by inserting the insert ring and connecting block on the second connector into the slot and connecting groove on the first connector. At the same time, the first sealing ring on the insert ring engages with the first slot, ensuring a tight seal between the insert ring and the first connector. Then, a bolt is used to pass through the protrusion and tighten into the fixing control. In this way, the first connector can be connected to the second connector, allowing the first and second copper pipes to be sealed together. This prevents the operator from making incomplete welds when connecting the copper pipes by welding.
[0014] This invention, by installing a cover on the protrusion, can cover the bolt head, preventing the bolt head from being exposed to the environment and easily corroded and aged, thereby improving the service life of the bolt head and making the next operation of the bolt head more convenient. Attached Figure Description
[0015] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0017] Figure 2 This is a schematic diagram of the exploded structure of this utility model;
[0018] Figure 3 This is a partial cross-sectional exploded structural diagram of the present invention;
[0019] Figure 4 This utility model Figure 3 A magnified schematic diagram of the structure at point A in the middle.
[0020] In the diagram: 1. First copper tube; 2. Second copper tube; 3. First connector; 4. Second connector; 5. Insert ring; 6. Slot; 7. First sealing ring; 8. First slot; 9. Connecting block; 10. Connecting groove; 11. Protrusion; 12. Bolt; 13. Fixing hole; 14. Threaded groove; 15. Surface thread; 16. Cover; 17. Second sealing ring; 18. Second slot. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-4 The present invention provides the following technical solution: a weld-free automotive air conditioning copper pipe sealing joint, comprising a first copper pipe 1, one end surface of the first copper pipe 1 in contact with one end surface of the second copper pipe 2, and a first connector 3 fixedly connected to the outer surface of the end of the first copper pipe 1 in contact with the second copper pipe 2, and a second connector 4 fixedly connected to the outer surface of the end of the second copper pipe 2 in contact with the first copper pipe 1, a plug ring 5 connected to the left side surface of the second connector 4, one end of the plug ring 5 slidingly inserting into a slot 6 opened on the right side surface of the first connector 3, connecting blocks 9 connected to both ends of the second connector 4, one end of the connecting block 9 extending into a connecting groove 10, the connecting groove 10 being opened on the right side surface of a protrusion 11, the protrusion 11 being connected to both ends of the first connector 3, and a bolt 12 penetratingly connected to the top surface of the protrusion 11, one end of the bolt 12 extending into a fixing hole 13 opened on the outer side surface of the connecting block 9.
[0023] Preferably, two sets of first sealing rings 7 are connected to the outer surface of one end of the insertion ring 5. One end of the first sealing ring 7 extends into the first slot 8 opened on the inner surface of the slot 6. The first sealing ring 7 forms an engaging structure with the first connector 3 through the first slot 8.
[0024] In practical use, when the insert ring 5 slides into the insert ring 5, the insert ring 5 will move the first sealing ring 7 connected on the outside to the first slot 8, so that the first sealing ring 7 is elastically engaged in the first slot 8, thereby increasing the sealing between the insert ring 5 and the first connector 3. In this way, the medium flowing inside the first copper tube 1 and the second copper tube 2 will not escape from the slot 6, ensuring the sealing when the first copper tube 1 and the second copper tube 2 are connected through the first connector 3 and the second connector 4.
[0025] Preferably, the position and size of the connecting block 9 match the position and size of the connecting groove 10, the connecting block 9 forms a sliding connection with the protrusion 11 through the connecting groove 10, and the bolt 12 forms a threaded connection with the fixing hole 13 through the protrusion 11.
[0026] In practical use, the connecting block 9 can be slidably inserted into the connecting groove 10. When the connecting block 9 is slidably inserted into the connecting groove 10, the bolt 12 is screwed through the protrusion 11 into the fixing hole 13, so that the position of the connecting block 9 is fixed in the connecting groove 10, and the second connector 4 is connected to the first connector 3.
[0027] Preferably, a threaded groove 14 is provided on the top surface of the protrusion 11 on the outer side of the bolt 12, and a surface thread 15 is threaded inside the threaded groove 14. The surface thread 15 is provided on the outer surface of the bottom end of the cover 16.
[0028] In practical use, the cover 16 is screwed on so that it can be screwed into the threaded groove 14 on the protrusion 11 through the surface thread 15, so that the position of the cover 16 can be fixed on the protrusion 11 and the head of the bolt 12 can be covered. The cover 16 is screwed on again so that it can be separated from the protrusion 11, and the head of the bolt 12 can be exposed again.
[0029] Preferably, a second sealing ring 17 is connected to the outer surface of the cover 16 at the upper end of the surface thread 15, and one end of the second sealing ring 17 extends into the second slot 18 opened on the inner surface at the top of the thread groove 14.
[0030] In practical use, when the cover 16 is screwed into the threaded groove 14 through the surface thread 15, the cover 16 will move with the second sealing ring 17 to the second slot 18, so that the second sealing ring 17 can be elastically engaged in the second slot 18, thereby improving the sealing between the cover 16 and the protrusion 11.
[0031] Working principle: When using this weld-free automotive air conditioning copper pipe sealing connector, when the first copper pipe 1 and the second copper pipe 2 of the automotive air conditioning system need to be connected, the insert ring 5 on one side of the second connector 4 on the second copper pipe 2 is slidably inserted into the slot 6 on the first connector 3. At this time, the connecting block 9 on the outside of the second connector 4 will also slide into the connecting groove 10 opened at one end of the protrusion 11 on the first connector 3. When the insert ring 5 is fully inserted into the slot 6, the insert ring 5 will move the first sealing ring 7 connected on the outside to the first slot 8, so that the first sealing ring 7 is elastically engaged in the first slot 8, thereby increasing the sealing between the insert ring 5 and the first connector 3. In this way, the medium flowing inside the first copper pipe 1 and the second copper pipe 2 will not escape from the slot 6. Then, the bolt 12 is screwed through the protrusion 11 and into the fixing hole 13, so that the position of the connecting block 9 is fixed in the connecting groove 10, and the first connector 3 and the second connector 4 are fixedly connected together. At this point, the first copper pipe 1 can come into contact with the second copper pipe 2, thus completing the connection between the first copper pipe 1 and the second copper pipe 2. This prevents operators from having to connect the first copper pipe 1 and the second copper pipe 2 by welding, avoiding the possibility of incomplete welding. Secondly, after the bolt 12 is installed, the cover 16 is screwed into the threaded groove 14 on the protrusion 11 through the surface thread 15. At this time, the cover 16 will move with the second sealing ring 17 to the second slot 18, allowing the second sealing ring 17 to be elastically engaged in the second slot 18, improving the sealing between the cover 16 and the protrusion 11. In this way, the cover 16 can cover the head of the bolt 12, reducing the contact between the bolt head and the external environment, preventing the bolt head from being directly exposed to the environment and easily corroded and aged, thereby improving the service life of the bolt head and making the next operation of the bolt head more convenient.
[0032] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A solderless seal joint of a copper tube for an automobile air conditioner, comprising a first copper tube (1), characterized in that: The first copper pipe (1) one end surface and the second copper pipe (2) one end surface contact, and the first copper pipe (1) and the second copper pipe (2) contact one end outside surface fixedly connected with first joint (3), the second copper pipe (2) and the first copper pipe (1) contact one end outside surface fixedly connected with second joint (4), the second joint (4) left side surface is connected with the insert ring (5), the insert ring (5) one end slidingly inserted into the slot (6) of the right side surface of first joint (3), the second joint (4) both end surface is connected with connecting block (9), the connecting block (9) one end extends into the connecting groove (10), the connecting groove (10) is set in the right side surface of the protruding block (11), the protruding block (11) is connected in the both end surface of first joint (3), and the protruding block (11) top surface is connected with bolt (12), the bolt (12) one end extends into the fixed hole (13) of the outside surface of connecting block (9).
2. A solderless sealed joint for copper tube of automotive air conditioner according to claim 1, characterized in that: The insert ring (5) one end outside surface is connected with two groups of first sealing ring (7), the first sealing ring (7) one end extends into the first clamping groove (8) of the inside surface of slot (6), the first sealing ring (7) is clamped between first clamping groove (8) and first joint (3) and constitutes clamping structure.
3. A solderless sealed joint for copper tube of automotive air conditioner according to claim 1, characterized in that: The position and size of connecting block (9) match the position and size of connecting groove (10), and the connecting block (9) is connected with the protruding block (11) through the connecting groove (10) and constitutes sliding connection.
4. A solderless sealed joint for copper tube of automotive air conditioner according to claim 1, characterized in that: The bolt (12) is connected through the protruding block (11) and the fixed hole (13) and constitutes threaded connection.
5. A solderless sealed joint for copper tube of automotive air conditioner according to claim 1, characterized in that: The protruding block (11) top surface outside the bolt (12) is provided with a threaded groove (14), and the threaded groove (14) is internally threaded with a surface thread (15), and the surface thread (15) is provided on the outside surface of the bottom end of the cover (16).
6. A solderless sealed joint for copper tube of an automotive air conditioner according to claim 5, characterized in that: The second sealing ring (17) is connected to the outside surface of the cover (16) at the upper end of the surface thread (15), and the second sealing ring (17) extends into the second clamping groove (18) at the top end of the inside surface of the threaded groove (14).