Sealed wire outlet structure of car lamp wire harness
By designing a sealed wiring structure for the vehicle headlight harness and utilizing the positional arrangement of the wiring holes and through-hole plates, the multiple wiring harnesses in the confined space are sealed by bending, solving the sealing requirements within the confined space of the headlight and improving sealing performance and installation stability.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2026-03-03
AI Technical Summary
In the existing technology, ordinary waterproof connectors cannot meet the sealing requirements of multiple wire harnesses in the narrow space of a vehicle headlight, especially when the headlight is tilted and space is limited.
A sealed wiring structure for vehicle headlights is designed, including a headlight housing, a wire inlet socket, a wire outlet socket, an injection cavity, a wire outlet hole, and a wire through hole plate. By positioning multiple wire outlet holes and wire through holes, the headlight wiring harness is bent at 90 degrees inside the injection cavity before exiting. A sealing ring and a knob block are used to achieve a seal, reducing space occupation.
It achieves bending and sealing of multiple vehicle light wiring harnesses, meeting the requirements of confined spaces, while improving sealing performance and installation stability.
Smart Images

Figure CN223965355U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of vehicle lighting wiring harness installation, and in particular to a sealed wiring structure for vehicle lighting wiring harness. Background Technology
[0002] When the headlight wiring harness is introduced from outside the car headlight into the headlight, it needs to be sealed, usually using a standard waterproof connector. Currently, the design of car headlights is becoming increasingly slanted, and the space inside the headlight is becoming smaller. While standard waterproof connectors can accommodate multiple wires (more than 10) bending for entry and exit, they require larger sizes, which cannot meet the needs of the limited space in headlights. Utility Model Content
[0003] Therefore, it is necessary to provide a sealed outlet structure that solves the above-mentioned technical problems.
[0004] A sealed wiring structure for a vehicle headlight harness includes:
[0005] A lamp housing for mounting a vehicle lamp, the lamp housing having mounting holes;
[0006] The cable inlet has one end extending into the lamp housing through the mounting hole.
[0007] Outlet socket, the outlet socket being disposed at the other end of the inlet socket;
[0008] The glue injection cavity is formed within the outlet seat and the inlet seat, and the glue injection cavity extends through both ends of the inlet seat;
[0009] Cable outlet holes, a plurality of the cable outlet holes being formed on the first side of the cable outlet base;
[0010] A wire-passing plate is disposed within the glue injection cavity and is perpendicularly connected to a second side parallel to the first side; the wire-passing plate has multiple wire-passing holes.
[0011] Multiple of the aforementioned headlight wiring harnesses are bent at a 90-degree angle within the glue injection cavity through the wire threading hole and exit through the wire exit hole.
[0012] Optionally, the cable inlet includes a cylindrical first outer frame;
[0013] One end of the first outer frame extends into the lamp housing.
[0014] Optionally, the cable outlet includes a multi-faceted cylindrical second outer frame and a cover plate;
[0015] One end of the second outer frame is connected to the first outer frame, and the cover plate is movably disposed at the other end of the second outer frame.
[0016] Optionally, the cable inlet seat further includes an annular plate.
[0017] The annular plate is arranged around the other end of the first outer frame.
[0018] Optionally, a sealing ring is also included.
[0019] The sealing ring is fitted onto the first outer frame, and one side of the sealing ring abuts against the annular plate;
[0020] The other side of the sealing ring abuts against the lamp housing.
[0021] Optionally, the cable inlet may further include a mounting block;
[0022] The mounting block is disposed outside one end of the first outer frame;
[0023] The edge of the mounting hole is provided with a mounting groove;
[0024] The mounting hole is provided with a first fixing block and a second fixing block on its side.
[0025] Optionally, a knob block may also be included, which is disposed outside the outlet socket.
[0026] This application provides a sealed exit structure for vehicle lighting wiring harnesses. By positioning multiple exit holes and multiple through holes, the vehicle lighting wiring harness can pass through the through holes, bend at an angle in the glue injection cavity, and then exit through the exit holes. This can meet the bending and sealing requirements of multiple vehicle lighting wiring harnesses while reducing space. Attached Figure Description
[0027] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0028] Figure 1 This is a schematic diagram of the sealed outlet structure in one embodiment;
[0029] Figure 2 for Figure 1 A cross-sectional view of the centrally sealed outlet structure along the AA direction;
[0030] Figure 3 This is an exploded structural diagram of the sealed outlet structure in one embodiment;
[0031] Figure 4 This is a schematic diagram of the annular cavity of the lamp housing in one embodiment.
[0032] Among them, 101, lamp housing; 1, inlet socket; 2, outlet socket; 3, glue injection cavity; 4, outlet hole; 5, wire through hole plate; 51, wire through hole; 6, first outer frame; 7, annular plate; 71, mounting part; 8, second outer frame; 81, first side; 82, second side; 9, cover plate; 10, sealing ring; 11, mounting hole; 12, mounting groove; 13, mounting block; 14, first fixing block; 15, second fixing block; 16, knob block; 17, annular cavity; 18, first stiffening plate; 19, second stiffening plate; 20, annular support frame; 21, locking block.
[0033] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0034] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0035] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0036] Furthermore, the use of terms such as "first" and "second" in this utility model is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the term "and / or" throughout the text includes three solutions; taking A and / or B as an example, it includes technical solution A, technical solution B, and a technical solution that simultaneously satisfies A and B. Furthermore, the technical solutions of various embodiments can be combined with each other, but this must be based on the ability of a person skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0037] refer to Figures 1 to 4This application provides a sealed wiring structure for a vehicle lamp wiring harness, including a lamp housing 101, a wiring outlet 2, a wiring inlet 1, a glue injection cavity 3, wiring outlet holes 4, and a wire-passing plate 5. The lamp housing 101 is used to mount the vehicle lamp and has a mounting hole 11. One end of the wiring inlet 1 extends into the lamp housing 101 through the mounting hole 11. The wiring outlet 2 is disposed at the other end of the wiring inlet 1. A glue injection cavity 3 is formed inside the wiring outlet 2 and the wiring inlet 1, and the glue injection cavity 3 passes through both ends of the wiring inlet 1. Multiple wiring outlet holes 4 are opened on the first side 81 of the wiring outlet 2. The wire-passing plate 5 is disposed in the glue injection cavity 3 and is perpendicularly connected to a second side 82 that is parallel to the first side 81. The wire-passing plate 5 has multiple wire-passing holes 51. Multiple vehicle lamp wiring harnesses pass through the wire-passing holes 51 from outside the lamp housing 101, bend at 90 degrees in the glue injection cavity 3, and exit through the wiring outlet holes 4. In this embodiment, the wire outlet 2, the wire inlet 1, the glue injection cavity 3, the wire outlet hole 4, and the wire threading plate 5 are integrally formed. By positioning multiple wire outlet holes 4 and multiple wire threading holes 51, the vehicle light wiring harness can pass through the wire threading hole 51, bend at a 90-degree angle in the glue injection cavity 3, and then exit through the wire outlet hole 4. This can meet the bending and sealing requirements of multiple vehicle light wiring harnesses while reducing space.
[0038] Specifically, the cable inlet 1 includes a cylindrical first outer frame 6 and an annular plate 7. The annular plate 7 is arranged around one end of the first outer frame 6, and the other end of the first outer frame 6 extends into the lamp housing 101. In this embodiment, the first outer frame 6 is cylindrical.
[0039] Specifically, the cable outlet 2 includes a multifaceted cylindrical second outer frame 8 and a cover plate 9; one end of the second outer frame 8 is connected to one end of the first outer frame 6; the cover plate 9 is movably disposed at the other end of the second outer frame 8. In this embodiment, the second outer frame 8 is a multifaceted cylinder with a set of mutually parallel surfaces, and the mutually parallel first side surface 81 and second side surface 82 on the cable outlet 2 are a set of mutually parallel surfaces of the second outer frame 8. In this embodiment, the second outer frame 8 is a rounded rectangular cylinder.
[0040] In this embodiment, one end of the second outer frame 8 is connected to one end of the first outer frame 6, the center lines of the first outer frame 6 and the second outer frame 8 coincide, and an injection cavity 3 is formed inside the first outer frame 6 and the second outer frame 8, with the injection cavity 3 connected to both ends of the first outer frame 6.
[0041] In this embodiment, multiple wire outlet holes 4 are formed on the first side 81 of the wire outlet base 2, and the wire through hole plate 5 is vertically connected to the second side 82 near the end of the first outer frame 6. In this way, the headlight wiring harness has sufficient bending space within the first outer frame 6 after passing through the wire through hole plate 5.
[0042] In this embodiment, the cover plate 9 is a bendable plug, and one side of the cover plate 9 is movably connected to one end of the second side 82. An annular support frame 20 is arranged around one end of the first outer frame 8 near the cover plate 9. A locking block 21 is provided at the upper end of the other two sides connecting the first side 81 and the second side 82 away from the second side. The cover plate 9 presses the locking block 20 to deform and then enters between the locking block 21 and the annular support frame 20, thereby achieving the fastening of the cover plate 9.
[0043] In this embodiment, two first stiffening plates 18 are symmetrically arranged within the first frame. The same end of each first stiffening plate 18 is flush with one end of the first frame, and both sides of each first stiffening plate 18 extend to connect with the inner wall of the first frame. This improves the deformation resistance of the first frame, thereby enhancing sealing stability. In this application, the other ends of the two first stiffening plates 18 abut against the first side surface 81 and the second side surface 82, respectively.
[0044] In this embodiment, a second stiffening plate 19 is provided on the outside of the second outer frame 8. One end of the second stiffening plate 19 is connected to the second outer frame 8, and the other end is connected to the annular plate 7. Four second stiffening plates 19 are arranged around the second outer frame 8, which can improve the deformation resistance of the second outer frame 8 and thus improve the sealing stability.
[0045] In this embodiment, the outer contour of the first outer frame 6 is larger than the outer contour of the second outer frame 8, the outer ring of the annular plate 7 extends outward relative to the first outer frame 6 to form a mounting portion 7171, and the inner ring of the annular plate 7 abuts against the outer contour of the second outer frame 8.
[0046] Specifically, it also includes a sealing ring 10, which is sleeved on the first outer frame 6, with one side of the sealing ring 10 abutting against the annular plate 7. In this embodiment, when the sealing wire outlet structure is installed on the vehicle lamp housing 101, the other side of the sealing ring 10 elastically abuts against the vehicle lamp housing 101, thereby improving the sealing performance of the sealing wire outlet structure installed on the vehicle lamp housing 101.
[0047] Specifically, the cable inlet 1 also includes a mounting block 13; the mounting block 13 is located outside the other end of the first outer frame 6; the edge of the mounting hole 11 is provided with a mounting groove 12; the side of the mounting hole 11 is provided with a first fixing block 14 and a second fixing block 15.
[0048] In this embodiment, there are four mounting blocks 13, which are of different shapes and are arranged around the other end of the first outer frame 6. Four mounting grooves 12 are arranged around the inner edge of the mounting hole 11. The shape of the four mounting grooves 12 is consistent with the outer contour of the four mounting blocks 13. The four mounting grooves 12 are slightly larger than the outer contour of the four mounting blocks 13, so that the four mounting blocks 13 can pass through the four mounting grooves 12 to the other side of the mounting hole 11. The first fixing block 14 and the second fixing block 15 are arranged around the side of the other side of the mounting hole 11, and one of the mounting blocks 13 is rotatably engaged between the first fixing block 14 and the second fixing block 15.
[0049] In this embodiment, an annular cavity 17 is formed on the lamp housing 101. The mounting hole 11 is located at the center of the bottom of the annular cavity 17. The first frame and the mounting block 13 pass through the mounting hole 11 and the mounting groove 12 through the annular cavity 17 to reach the other side of the lamp housing 101. The sealing ring 10 elastically abuts against the bottom of the annular cavity 17.
[0050] Specifically, it also includes a knob block 16, which is disposed outside the cable outlet 2. In this embodiment, the two knob blocks 16 are respectively disposed outside the other two sides connecting the first side 81 and the second side 82. In use, the knob block 16 is driven to rotate, thereby causing the mounting block 13 to rotate between the first fixing block 14 and the second fixing block 15, which facilitates installation.
[0051] How to use the sealed cable outlet structure of this application:
[0052] 1. Open the cover plate 9, pass multiple headlight wire harnesses through different wire holes 51 of the wire hole plate 5, then make a 90-degree bend in the glue injection cavity 3, and then exit through different wire outlet holes 4 to the outside of the sealed wire outlet structure, and then fasten the cover plate 9.
[0053] 2. Align the mounting block 13 with the mounting groove 12, pass the first frame and mounting block 13 through the mounting hole 11 and mounting groove 12 through the other side of the lamp housing 101, so that the sealing ring 10 elastically abuts against the lamp housing 101, and then drive the knob block 16 to rotate, causing the mounting block 13 to rotate and engage between the first fixing block 14 and the second fixing block 15, so as to install the sealed wire outlet structure on the lamp housing 101.
[0054] 3. Then, inject glue into the glue injection cavity 3 to seal it, thereby sealing the vehicle light wiring harness.
[0055] The above are merely preferred embodiments of this utility model and do not limit the patent scope of this utility model. Any equivalent structural transformations made based on the inventive concept of this utility model and the contents of this utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of this utility model.
Claims
1. A sealed wiring structure for a vehicle headlight harness, characterized in that, include: A lamp housing for mounting a vehicle lamp, the lamp housing having mounting holes; The cable inlet has one end extending into the lamp housing through the mounting hole. Outlet socket, the outlet socket being disposed at the other end of the inlet socket; The glue injection cavity is formed within the outlet seat and the inlet seat, and the glue injection cavity extends through both ends of the inlet seat; Cable outlet holes, a plurality of the cable outlet holes being formed on the first side of the cable outlet base; A wire-passing plate is disposed within the glue injection cavity and is perpendicularly connected to a second side parallel to the first side; the wire-passing plate has multiple wire-passing holes. Multiple of the aforementioned headlight wiring harnesses are bent at a 90-degree angle within the glue injection cavity through the wire threading hole and exit through the wire exit hole.
2. The sealed outlet structure according to claim 1, characterized in that, The cable inlet includes a cylindrical first outer frame; One end of the first outer frame extends into the lamp housing.
3. The sealed outlet structure according to claim 2, characterized in that, The cable outlet includes a multi-faceted cylindrical second outer frame and a cover plate; One end of the second outer frame is connected to the first outer frame, and the cover plate is movably disposed at the other end of the second outer frame.
4. The sealed outlet structure according to claim 2, characterized in that, The cable inlet also includes an annular plate. The annular plate is arranged around the other end of the first outer frame.
5. The sealed outlet structure according to claim 4, characterized in that, It also includes sealing rings, The sealing ring is fitted onto the first outer frame, and one side of the sealing ring abuts against the annular plate; The other side of the sealing ring abuts against the lamp housing.
6. The sealed outlet structure according to claim 2, characterized in that, The cable inlet also includes a mounting block; The mounting block is disposed outside one end of the first outer frame; The edge of the mounting hole is provided with a mounting groove; The mounting hole is provided with a first fixing block and a second fixing block on its side.
7. The sealed outlet structure according to claim 1, characterized in that, It also includes a knob block, which is disposed outside the outlet socket.