Detection device for special equipment
By designing clamping components and hydraulic rods for special equipment testing devices, the problem of inadequate fixation of pressure pipelines of different sizes was solved, achieving stable positioning and safe testing.
Patent Information
- Application Number
- CN202423093389.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2034-12-16
AI Technical Summary
Existing special equipment testing devices are prone to inadequate securing when tightening pressure pipelines of different sizes, which affects subsequent pressure testing.
A special equipment inspection device was designed, comprising an inspection frame, a clamping assembly, and a hydraulic rod. The clamping assembly fixes pipes of different sizes through detachable clamping rings and clamping blocks, and the hydraulic rod's push block provides auxiliary clamping to ensure stable positioning of the pipes.
It enables stable fixation of pressure pipelines of different sizes, ensuring the smooth progress of subsequent testing work, and the protective box prevents injury to personnel in the event of pipeline collapse, thereby improving the safety and reliability of testing.
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Figure CN223966374U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of detection device technology, specifically relating to a detection device for special equipment. Background Technology
[0002] Special equipment refers to boilers, pressure vessels, oxygen cylinders, pressure pipelines, elevators, lifting machinery, passenger ropeways, large amusement facilities, and special motor vehicles used in factories and plants that involve life safety and pose significant risks. Among them, boilers, pressure vessels, oxygen cylinders, and pressure pipelines are pressure-bearing special equipment, while elevators, lifting machinery, passenger ropeways, and large amusement facilities are electromechanical special equipment. When producing this type of equipment, it is necessary to strictly ensure the production quality of the equipment. After the pressure pipelines of special equipment are produced, pressure testing of the pressure pipelines is required to ensure safety during use.
[0003] Existing special equipment testing devices, when inspecting pressure pipelines, are mostly limited to auxiliary positioning of pipelines of corresponding sizes due to the fixed dimensions of their clamping components. When tightening pressure pipelines of different sizes, issues such as incomplete fixing of the pressure pipelines can occur, affecting subsequent pressure testing of the pipelines. Therefore, a special equipment testing device is needed to help solve this problem. Utility Model Content
[0004] (1) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a special equipment inspection device. This device can ensure that pressure pipelines of different sizes are fixed on the corresponding clamping components, thereby completing the overall positioning and fastening of the pressure pipeline and ensuring the smooth progress of subsequent work.
[0006] (2) Technical solution
[0007] To solve the above-mentioned technical problems, this utility model provides a special equipment testing device, which includes a testing frame with a testing cavity. A protruding strip is horizontally fixed at the bottom of the testing cavity, and a clamping cavity is formed at the top of the protruding strip. An auxiliary clamping assembly is installed in the clamping cavity to assist in clamping and fixing the pressure pipeline. A hydraulic rod is installed at the inner top of the testing frame, and a pushing block is fixed at the extended end of the hydraulic rod.
[0008] The detection frame has protective boxes installed on both sides of the detection cavity via hinges. A support cavity is provided at the bottom of the detection frame, and diagonal rods are fixed in an inclined and staggered manner inside the support cavity. A base is provided protruding from the bottom of the detection frame.
[0009] Furthermore, the clamping assembly includes a bidirectional screw rotatably disposed within the clamping cavity. A connecting block is symmetrically protruding from the top of the bidirectional screw, and a sleeve block is protruding from the bottom of the connecting block. The sleeve block is sleeved onto the bidirectional screw, and the bidirectional screw and the sleeve block are threadedly engaged. Clamping blocks are fixed at both ends of the connecting block, and a clamping ring is provided on one side of the clamping block. A rotary motor for assisting the rotation of the bidirectional screw is installed on the outer side of the detection frame.
[0010] Furthermore, a plug-in block is protruding from the outer side of the clamping ring, and a plug-in groove is formed on the inner side of the clamping block, and the plug-in groove and the plug-in block are engaged and plugged in.
[0011] Furthermore, the plug-in block has an installation hole, and a positioning bolt is threaded on the outer side of the clamping block, and the installation hole and the positioning bolt are engaged for insertion.
[0012] Furthermore, the vertical cross-section of the protruding strip is T-shaped, and the connecting block is provided with a snap-fit groove for snapping and fixing the protruding strip.
[0013] Furthermore, a locking block is fixed at the end of the protective box away from the hinge, and an installation block is symmetrically protruding and fixed at the end of the detection frame away from the protective box. A locking block is inserted and installed on the installation block. The locking block is inverted U-shaped and has a socket for the locking block to be inserted.
[0014] Furthermore, an observation cavity is provided on the side of the protective box away from the testing frame, and an observation window is embedded in the observation cavity.
[0015] (3) Beneficial effects
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] This utility model, through a clamping assembly installed on the protruding strip and a detachable and replaceable clamping ring on the clamping block, allows for the replacement of the corresponding size clamping ring during operation. The insertion block is then inserted into the insertion slot, and the positioning bolt is rotated. The clamping block and the positioning bolt engage with each other through a threaded connection, thereby allowing the positioning bolt to be inserted into the mounting hole. This completes the overall installation of the clamping ring. When fixing pressure pipelines of different sizes, this ensures that the pressure pipeline can be fixed on the corresponding clamping assembly, thus completing the overall positioning and fastening of the pressure pipeline and ensuring smooth subsequent work.
[0018] This utility model, through the protective boxes installed on both sides of the testing frame, can provide auxiliary protection for both sides of the testing frame during pressure testing, and can minimize the risk of pressure pipeline collapse causing injury to surrounding personnel. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0020] Figure 1 This is a schematic diagram of the structure of this utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the present invention after the pressure pipeline has been disassembled;
[0022] Figure 3 This is a partial structural diagram of the clamping assembly of this utility model;
[0023] Figure 4 This utility model Figure 2 A magnified structural diagram of point A in the middle.
[0024] The markings in the attached diagram are as follows: 1. Detection frame; 2. Protective box; 21. Clamping block; 3. Hydraulic rod; 4. Pushing block; 5. Mounting block; 6. Clamping block; 7. Protruding strip; 8. Clamping assembly; 9. Double-acting screw; 10. Rotating motor; 11. Clamping block; 111. Insertion groove; 12. Clamping ring; 121. Insertion block; 13. Positioning bolt; 14. Connecting block; 141. Sleeve block; 15. Pressure pipeline. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] This specific embodiment is a special equipment testing device, such as... Figure 1 and Figure 2As shown, the special equipment testing device includes a testing frame 1 with a testing cavity. Protective boxes 2 are hinged to both sides of the testing frame 1 corresponding to the testing cavity. An observation cavity is located on the side of the protective box 2 away from the testing frame 1, and an observation window is embedded in the observation cavity. Through the observation window, the interior of the testing cavity can be easily and effectively observed during operation. A locking block 21 is fixed to the end of the protective box 2 away from the hinge. A mounting block 5 is symmetrically protruding and fixed to the end of the testing frame 1 away from the protective box 2. A snap-fit block 6 is inserted into the mounting block 5. The snap-fit block 6 is inverted U-shaped, and the locking block 21 has an insertion hole for the snap-fit block 6. A support cavity is located at the bottom of the testing frame 1, and diagonal rods are fixed obliquely and alternately within the support cavity. A base protrudes from the bottom of the testing frame 1.
[0027] By installing protective boxes 2 on both sides of the test frame 1, auxiliary protection can be provided for both sides of the test frame 1 during pressure testing, so as to avoid situations such as the pressure pipeline 15 collapsing and causing injury to surrounding personnel.
[0028] Reference Figure 2 , Figure 3 and Figure 4 As shown, a protruding strip 7 is horizontally fixed at the bottom of the detection chamber. The vertical cross-section of the protruding strip 7 is T-shaped. A clamping cavity is opened at the top of the protruding strip 7. An auxiliary clamping assembly 8 is installed in the clamping cavity. The clamping assembly 8 provides auxiliary clamping and fixing of the pressure pipeline 15. A hydraulic rod 3 is installed at the inner top of the detection frame 1. A push block 4 is fixed at the extended end of the hydraulic rod 3. A pressure sensor for testing the downward pressure can be installed at the bottom of the push block 4. The pressure sensor model is MPX5700D. This model can be used but is not limited to. The clamping assembly 8 includes a bidirectional screw 9 rotatably disposed in the clamping cavity. A connecting block 14 is symmetrically protruding from the top of the bidirectional screw 9. The connecting block 14 has a snap-fit groove for snapping and fixing the protruding strip 7. A sleeve block 141 is protruding from the bottom of the connecting block 14. The sleeve block 141 is sleeved and installed on the bidirectional screw 9. The bidirectional screw 9 and the sleeve block 141 are threaded together. Clamping blocks 11 are fixed at both ends of the connecting block 14. A clamping ring 12 is provided on one side of the clamping block 11. A rotary motor 10 for assisting the rotation of the bidirectional screw 9 is installed on the outer side of the detection frame 1.
[0029] By using the clamping assembly 8, the rotating motor 10 is started, which drives the bidirectional screw 9 to rotate as a whole. The bidirectional screw 9 is threadedly engaged with the sleeve block 141, thereby causing the sleeve block 141 to move as a whole. During the movement of the sleeve block 141, the connecting block 14 moves, and during the movement of the connecting block 14, the clamping block 11 moves as a whole. During the movement of the clamping block 11, the pressure pipeline 15 is subjected to auxiliary clamping treatment, which can ensure that the working pressure pipeline 15 can be stably fixed.
[0030] The clamping ring 12 has a protruding insertion block 121 on its outer side, and an insertion groove 111 is provided on the inner side of the clamping block 11. The insertion groove 111 and the insertion block 121 are inserted into each other. The insertion block 121 has a mounting hole. A positioning bolt 13 is threaded on the outer side of the clamping block 11. The mounting hole and the positioning bolt 13 are inserted into each other.
[0031] By using the clamping assembly 8 installed on the protruding strip 7 and the detachable and replaceable clamping ring 12 on the clamping block 11, the clamping ring 12 of the corresponding size can be replaced during operation. The insertion block 121 is then inserted into the insertion slot 111, and the positioning bolt 13 is rotated. The clamping block 11 and the positioning bolt 13 are threaded together, so that the positioning bolt 13 is inserted into the mounting hole, thereby completing the overall installation of the clamping ring 12. This ensures that the pressure pipe 15 of different sizes can be fixed on the corresponding clamping assembly 8 when fixing, thus completing the overall positioning and fastening of the pressure pipe 15 and ensuring that subsequent work can proceed smoothly.
[0032] Working principle:
[0033] During operation, before installing the pressure pipeline 15, replace the clamping ring 12 with one of the corresponding size, insert the plug block 121 into the plug groove 111, rotate the positioning bolt 13, and the clamping block 11 and the positioning bolt 13 will be threaded together, so that the positioning bolt 13 can be inserted into the mounting hole, thereby completing the overall installation of the clamping ring 12.
[0034] The pressure pipe 15 is placed on the clamping ring 12 between the two clamping blocks 11. The rotating motor 10 is started, and the rotating motor 10 drives the bidirectional screw 9 to rotate as a whole. The bidirectional screw 9 is threadedly engaged with the sleeve block 141, thereby causing the sleeve block 141 to move as a whole. During the movement of the sleeve block 141, the connecting block 14 moves, and during the movement of the connecting block 14, the clamping block 11 moves as a whole. During the movement of the clamping block 11, the pressure pipe 15 is subjected to auxiliary clamping treatment.
[0035] After clamping, the protective box 2 is placed on the side of the testing frame 1, and the snap-fit block 6 is inserted into the insertion hole of the snap-fit block 21, thereby completing the overall fixing of the protective box 2. The hydraulic rod 3 is activated, and during the extension of the hydraulic rod 3, the pushing block 4 is moved as a whole, and the top of the pressure pipe 15 is subjected to auxiliary pressing treatment, thereby effectively testing the overall pressure resistance performance of the pressure pipe 15.
[0036] All technical features in this embodiment can be freely combined according to actual needs.
[0037] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A special equipment testing device, comprising a testing frame (1), characterized in that, The detection frame (1) is provided with a detection cavity. A protruding strip (7) is horizontally fixed at the bottom of the detection cavity. A clamping cavity is opened at the top of the protruding strip (7). An auxiliary clamping assembly (8) is installed in the clamping cavity. The clamping assembly (8) assists in clamping and fixing the pressure pipe (15). A hydraulic rod (3) is installed at the inner top of the detection frame (1). A push block (4) is fixed at the extended end of the hydraulic rod (3). The detection frame (1) has protective boxes (2) installed on both sides of the detection cavity via hinges. The bottom of the detection frame (1) has a support cavity, in which diagonal rods are fixed in an inclined and staggered manner. The bottom of the detection frame (1) has a base protruding from it.
2. The special equipment testing device according to claim 1, characterized in that, The clamping assembly (8) includes a bidirectional screw (9) rotatably disposed in the clamping cavity. A connecting block (14) is symmetrically protruding from the top of the bidirectional screw (9). A sleeve block (141) is protruding from the bottom of the connecting block (14). The sleeve block (141) is sleeved on the bidirectional screw (9). The bidirectional screw (9) and the sleeve block (141) are threaded together. Clamping blocks (11) are fixed at both ends of the connecting block (14). A clamping ring (12) is provided on one side of the clamping block (11). A rotating motor (10) to assist the rotation of the bidirectional screw (9) is installed on the outer side of the detection frame (1).
3. The special equipment testing device according to claim 2, characterized in that, A plug-in block (121) is provided on the outer side of the clamping ring (12), and a plug-in groove (111) is provided on the inner side of the clamping block (11), and the plug-in groove (111) and the plug-in block (121) are connected to each other.
4. The special equipment testing device according to claim 3, characterized in that, The plug-in block (121) has an installation hole, and a positioning bolt (13) is threaded on the outer side of the clamping block (11). The installation hole and the positioning bolt (13) are engaged and plugged in.
5. A special equipment testing device according to claim 2, characterized in that, The vertical cross section of the protruding strip (7) is T-shaped, and the connecting block (14) is provided with a snap-fit groove for the protruding strip (7) to be snapped and fixed.
6. The special equipment testing device according to claim 1, characterized in that, The protective box (2) has a locking block (21) fixed at the end away from the hinge. The detection frame (1) has a mounting block (5) symmetrically protruding at the end away from the protective box (2). A locking block (6) is inserted into the mounting block (5). The locking block (6) is inverted U-shaped. The locking block (21) has a socket for the locking block (6) to be inserted.
7. The special equipment testing device according to claim 1, characterized in that, An observation cavity is provided on the side of the protective box (2) away from the detection frame (1), and an observation window is installed in the observation cavity.